Information
-
Patent Grant
-
6644066
-
Patent Number
6,644,066
-
Date Filed
Friday, June 14, 200222 years ago
-
Date Issued
Tuesday, November 11, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Howrey Simon Arnold & White LLP
-
CPC
-
US Classifications
Field of Search
US
- 062 509
- 062 DIG 17
- 062 81
- 062 278
- 062 3245
- 062 151
- 062 277
-
International Classifications
-
Abstract
A method and apparatus is disclosed to relieve liquid pressure from a receiver to a condenser in a cooling system that operates under a variety of ambient temperature conditions. To relieve excess pressure in the receiver and to prevent the venting of refrigerant through a relief valve, a pressure-balancing system is connected between the condenser and the receiver of the cooling system. In one embodiment, the pressure-balancing system includes a check valve and a pressure-balancing valve. The pressure-balancing valve bypasses the check valve. The check valve permits the flow of refrigerant in one direction from the condenser to the receiver. The pressure-balancing valve permits the flow of refrigerant in an opposite direction from the receiver to the condenser in order to maintain the pressure in the receiver below a maximum pressure level. The pressure-balancing valve may be installed on a bypass line parallel to the check valve. Alternatively, the check valve and the pressure-balancing valve may be installed in a single body.
Description
FIELD OF THE INVENTION
The present invention relates generally to a cooling system, and, more particularly to a method and apparatus to relieve liquid pressure from a receiver to a condenser when the receiver is filled with liquid refrigerant due to ambient temperature cycling.
BACKGROUND OF THE INVENTION
Electronic equipment in a critical space, such as a computer room or telecommunication room, requires precise, reliable control of room temperature, humidity and airflow. Excessive heat or humidity can damage or impair the operation of computer systems and other components. For this reason, precision cooling systems are operated to provide cooling in these situations.
Precision cooling systems are often operated year round. Maintaining pressure levels in precision cooling systems that operate year round presents a number of challenges. Under low, ambient temperature conditions, the condenser may be exposed to a temperature as much as 75 degrees Fahrenheit lower than the evaporator temperature. To operate efficiently when the condenser is significantly cooler than the evaporator, head pressure in the condenser must be maintained.
When outdoor temperature conditions are warmer, refrigerant in the condenser may be warmed during an off-cycle and may undergo thermal expansion. Refrigerant may then accumulate in parts of the cooling system, such as a receiver. The pressure may rise above a maximum level, causing a relief valve to open and vent the excess pressure from the system.
The present invention is directed to overcoming, or at least reducing the effects of, one or more of the problems set forth above.
SUMMARY OF THE INVENTION
One aspect of the present invention provides a cooling system, including a condenser, a receiver and a means for balancing pressure between the condenser and the receiver. The receiver is connected to the condenser. The pressure-balancing means maintains a desired pressure differential between the receiver and the condenser and prevents pressure in the receiver above a maximum pressure level.
Another aspect of the present invention provides a cooling system, including a condenser, a receiver, a check valve and a pressure-balancing valve. The receiver is connected to the condenser. The check valve is connected between the condenser and the receiver and permits refrigerant flow from the condenser to the receiver. The pressure-balancing valve is connected between the condenser and the receiver and permits refrigerant flow from the receiver to the condenser in response to a predetermined pressure differential between the receiver and the condenser.
Yet another aspect of the present invention provides a method of balancing pressure in a cooling system. The method includes the step of maintaining a desired pressure differential between a receiver and a condenser by allowing refrigerant flow from the condenser to the receiver when a first pressure differential occurs between the condenser and the receiver. The method also includes preventing receiver pressure above a predetermined level by allowing refrigerant flow from the receiver to the condenser when a second pressure differential occurs between the receiver and the condenser.
The foregoing summary is not intended to summarize each potential embodiment, or every aspect of the invention disclosed herein, but merely to summarize the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing summary, a preferred embodiment and other aspects of the present invention will be best understood with reference to a detailed description of specific embodiments of the invention, which follows, when read in conjunction with the accompanying drawings, in which:
FIG. 1
schematically illustrates a cooling system in accordance with the present invention;
FIGS. 2A-B
illustrate an embodiment of a check valve and a pressure-balancing valve in accordance with the present invention;
FIGS. 3A-C
schematically illustrate other embodied arrangements of a pressure-balancing system in accordance with the present invention.
FIGS. 4A-B
schematically illustrate an embodiment of a pressure-balancing system or dual check valve apparatus in accordance with the present invention.
While the invention is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents and alternatives falling within the scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
Referring to
FIG. 1
, a cooling system
10
is schematically illustrated. Cooling system
10
includes a compressor
20
, a condenser
30
, an expansion mechanism
80
and an evaporator
90
. For the purposes of example only, representative values for the cooling system
10
described herein are based upon a 1 to 1.5 ton cooling system using the hydrochloro-flourocarbon R-22 as a refrigerant. It is understood that refrigerant used in cooling system
10
may be any chemical refrigerant, including chloroflourocarbons (CFCs), hydroflourocarbons (HFCs), or other hydrochloro-flourocarbons (HCFCs). It is also understood that a cooling system with a different cooling capacity and/or using a different refrigerant will have other representative values than those presented below.
As described above, cooling system
10
may be used to cool a critical space, such as a computer room. As such, cooling system
10
may operate year round under a large range of ambient temperature conditions and cycles. Cooling system
10
may need to maintain head pressure in condenser
30
during low, outdoor ambient temperature conditions. Therefore, cooling system
10
further includes a head pressure control valve
32
, a receiver
70
and a liquid line solenoid valve
17
.
During operation of cooling system
10
, refrigerant is compressed in compressor
20
, which may be a reciprocating, scroll or other type of compressor. After compression, the refrigerant travels through a discharge line
12
to an inlet
34
of condenser
30
. A high head pressure switch
22
may be connected to discharge line
12
to protect cooling system
10
from damaging high pressures occurring upon start-up or during operation. High head pressure switch
22
shuts down compressor
20
if the discharge pressure exceeds a predetermined level. In condenser
30
, heat from the refrigerant is dissipated to an external heat sink, e.g. the outdoor environment.
Upon leaving condenser
30
, refrigerant travels through a first liquid line
14
and through a pressure-balancing system
40
connected on liquid line
14
between head pressure control valve
32
and receiver
70
. Pressure-balancing system
40
includes a check valve
50
, which is normally closed. During operation of cooling system
10
, check valve
50
opens at a very low pressure differential, such as 1 psig., to allow refrigerant to flow from condenser
30
to receiver
70
. When cooling system
10
is off, however, check valve
50
prevents the return of liquid refrigerant from receiver
70
to condenser
30
.
From check valve
50
, refrigerant enters receiver
70
, where it may be temporarily stored or accumulated. Leaving receiver
70
, refrigerant travels through a liquid line solenoid valve
17
installed on liquid line
16
. Liquid line solenoid
17
is closed during off-cycles to prevent the migration of liquid refrigerant from receiver
70
to evaporator
90
. Liquid refrigerant migrating through evaporator
90
may enter compressor
20
, which may be detrimental to the system at start-up.
Past the open liquid line solenoid
17
, the refrigerant then travels to expansion mechanism
80
. Expansion mechanism
80
may comprise a valve, orifice or other possible expansion apparatus known to those of ordinary skill in the art. As the refrigerant passes through the mechanism, expansion mechanism
80
produces a pressure drop in the refrigerant.
Upon leaving expansion mechanism
80
, the refrigerant continues through liquid line
16
, arriving at evaporator
90
, which comprises a heat exchanger coil. Refrigerant passing through evaporator
90
absorbs heat from the environment to be cooled. Specifically, air or fluid from the environment or critical space to be cooled circulates through the evaporator coil, where it is cooled by heat exchange with the refrigerant. Refrigerant carrying the heat extracted from the environment then returns to compressor
20
by suction line
18
, completing the refrigeration cycle.
As noted, cooling system
10
may be operated even when the outdoor ambient temperature is approximately 100° F. or more below the indoor ambient temperature of the critical space to be cooled. For example, a typical indoor ambient temperature for the critical space may be about 70° F., while the outdoor ambient temperature may be about −30° F. With these ambient temperature conditions, condenser
30
is significantly cooler than evaporator
90
. To maintain adequate head pressure, the capacity of condenser
30
must be reduced or restricted using a pressure control valve
32
and receiver
70
.
Pressure control valve
32
is disposed on liquid line
14
between condenser
30
and check valve
50
. Head pressure control valve
32
is a three-way valve having a first port A and a second port B. First port A is connected to outlet
36
of condenser
30
. Second port B is connected to a bypass discharge line
13
that connects to discharge line
12
and bypasses condenser
30
. Head pressure control valve
32
operates to maintain a minimum condensing pressure in condenser
30
and to maintain a minimum pressure in receiver
70
.
Receiver
70
is a tank or pressure vessel, sized to hold the excess refrigerant that would otherwise flood condenser
30
. Receiver
70
includes a pressure relief valve
72
and may include a heater
74
. For safety, pressure relief valve
72
may be set to open at about 450 psig (3103 kPa). Heater
74
may be temperature compensated to maintain the liquid refrigerant pressure in receiver
70
within a predetermined range during off-cycles. Heater
74
may turn off during operation of cooling system
10
and/or when the pressure in receiver
70
is high. For example, the heater
74
may have a cut in of about 100 psig (690 kPa) and may have a cut out of about 160 psig (1034 kPa).
During operation under low ambient temperatures, or at initial start-up, control valve
32
meters discharge gas from bypass discharge gas line
13
to receiver
70
. The discharge gas fills receiver
70
to maintain operating pressures. Fluid communication from condenser outlet
36
to receiver
70
is not permitted through port A, and liquid refrigerant is backed into condenser
30
to reduce its working volume.
As described above, cooling system
10
uses receiver
70
to hold the refrigerant charge during low ambient temperature conditions. Receiver
70
is typically not large enough to contain the entire charge of refrigerant for the system. When coolin g system
10
is off, an ambient temperature cycle may occur due to a temperature increase in the outside environment. Exposed to the outside environment, condenser
30
warms.
During the ambient temperature cycle, condenser
30
increases in temperature more rapidly than receiver
70
, which is typically insulated. The pressure of the refrigerant in condenser
30
temporarily increases above that in receiver
70
. Due to a resulting pressure differential, refrigerant migrates from condenser
30
, through check valve
50
, and into receiver
70
. As noted above, liquid line solenoid
17
is normally closed during the off-cycle of cooling system
10
to prevent migration of refrigerant from receiver
70
to evaporator
90
. With continued time and ambient temperature cycling, receiver
70
eventually fills entirely with liquid refrigerant.
A subsequent temperature increase of receiver
70
then causes liquid refrigerant in the receiver to expand, as dictated by thermal expansion coefficients. The refrigerant expands faster than the shell or tank of receiver
70
. Relief valve
72
on the receiver
70
opens and vents refrigerant to the atmosphere. Relief valves are not pressure regulators. Once opened, typical relief valves may not reliably reseal. When refrigerant charge is vented through relief valve
72
, the valve must be replaced. Replacing relief valve
72
requires evacuating and recharging the system, which is expensive and time-consuming.
In one embodiment of the present invention to solve the problems caused by ambient temperature cycling discussed above, a normally closed valve
42
, such as a solenoid valve, is installed on liquid line
14
upstream of check valve
50
. To prevent excessive pressure in receiver
70
, solenoid valve
42
is closed when cooling system
10
is off or when power is not supplied to the system. In this way, thermally expanding refrigerant is not allowed to migrate from condenser
30
to receiver
70
. Solenoid valve
42
is opened when cooling system
10
is operating. A controller, wiring and a control signal (all not shown) may operate solenoid valve
42
.
In another embodiment of the present invention to solve the problems caused by ambient temperature cycling discussed above, pressure-balancing system
40
releases a controlled amount of liquid from receiver
70
to condenser
30
. In a preferred embodiment of the present invention, pressure-balancing system
40
includes a high-differential check valve or pressure-balancing valve
60
. Pressure-balancing system
40
can have pressure-balancing valve
60
on a bypass line
15
, which bypasses check valve
50
on first liquid line
14
. Alternatively, pressure-balancing system
40
can have check valve
50
and pressure-balancing valve
60
housed together in a dual check valve apparatus, such as discussed below in
FIGS. 4A-B
, and connected to first liquid line
14
. Responding to a high pressure differential between receiver
70
and condenser
30
, pressure-balancing valve
60
bypasses check valve
50
and routes expanding liquid refrigerant from receiver
70
back to condenser
30
.
To avoid the venting of refrigerant to atmosphere during ambient temperature cycling as described above, the pressure in receiver
70
is ideally maintained below an opening pressure of relief valve
72
. To prevent excessive pressure in receiver
70
, pressure-balancing valve
60
is calibrated to open when a predetermined pressure differential occurs between receiver
70
and condenser
30
. Under low ambient temperature conditions, however, cooling system
10
operates more efficiently when a desired pressure differential is maintained between receiver
70
and condenser
30
. Thus, pressure-balancing valve
60
does not allow refrigerant to flow back to condenser
30
from receiver
70
unless the predetermined pressure differential occurs between receiver
70
and condenser
30
.
For R-22 in cooling system
10
with an example cooling capacity of 1 to 1.5 ton, the opening pressure for relief valve
72
may be approximately 450 psig. The highest pressure expected in condenser
30
during idle, high ambient temperature conditions may be approximately 300 psig. Furthermore, the desired pressure differential between receiver
70
and condenser
30
during low ambient conditions may be up to approximately 140 psig. Therefore, pressure-balancing valve
60
may be calibrated to open, for example, when the predetermined pressure differential between receiver
70
and condenser
30
rises above 140 psig. Of course, this value is a function of the thermal properties of the refrigerant used and other design considerations within the abilities of one of ordinary skill in the art having the benefit of this disclosure.
Thus, pressure-balancing valve
60
relieves pressure from receiver
70
to prevent opening of relief valve
72
, yet still allows pressurization of condenser
30
during low ambient temperature conditions. Pressure-balancing valve
60
operates automatically without a control signal or wiring. A minimum desired pressure in receiver
70
is maintained by keeping the desired pressure differential between receiver
70
and condenser
30
. Moreover, excessive pressure is prevented in receiver
70
by releasing accumulated liquid back to condenser
30
. The present invention avoids unwanted venting of refrigerant to the atmosphere because of ambient temperature cycling while still maintaining the safety feature of relief valve
72
.
Referring to
FIGS. 2A-B
, an embodiment of pressure-balancing system
40
in accordance with the present invention is illustrated. Pressure-balancing system
40
includes check valve
50
and pressure-balancing valve
60
. Check valve
50
is connected in-line to first line or liquid line
14
and permits flow of refrigerant in one direction from the condenser to the receiver. On the upstream side of check valve
50
, a first tee-connector
52
is connected to liquid line
14
. On the downstream side of check valve
50
, a second tee-connector
54
is also connected to liquid line
14
. A second line or bypass line
15
connects to the first and second tee-connectors
52
and
54
. Pressure balancing valve
60
is disposed on bypass line
15
and permits a reverse flow of refrigerant from the receiver to the condenser.
Referring to
FIG. 2B
, pressure-balancing valve
60
is shown in an exploded view. Pressure-balancing valve
60
includes a housing
61
having an inlet
62
and an outlet
63
. Pressure balancing valve
60
further includes a seat
64
, a poppet
65
, a spring
66
, a seal
67
and a cap
68
. Seat
64
, preferably made of Teflon, is disposed on poppet
65
. Spring
66
is disposed between cap
68
and poppet
65
. Cap
68
attaches to housing
61
and maintains seat
64
, poppet
65
and spring
66
within the housing
61
. Attachment of cap
68
to housing
61
may be sealed by the seal ring
67
.
Within housing
61
, seat
64
is biased by spring
66
to suitably engage an orifice defined in the housing between inlet
62
and outlet
63
. The spring, poppet and seat construction may be calibrated to open when a predetermined pressure occurs at inlet
62
. Check valve
50
of
FIG. 2A
may include a similar construction of spring, poppet and seat calibrated to open at another predetermined pressure.
Referring to
FIGS. 3A-C
, pressure-balancing system
40
in accordance with the present invention is schematically illustrated in a number of other possible arrangements. In
FIGS. 3A-3C
, a portion of cooling system
10
is depicted, showing discharge line
12
, condenser
30
, bypass discharge line
13
, liquid line
14
, pressure control valve
32
, pressure-balancing system
40
, and receiver
70
.
As before, pressure-balancing system
40
includes check valve
50
on liquid line
14
between condenser
30
and receiver
70
. Pressure-balancing valve
60
is disposed on bypass line
15
. One end of bypass line
15
attaches to liquid line
14
between check valve
50
and receiver
70
. In the arrangement of
FIG. 3A
, the other end of bypass line
15
routes outlet
62
of pressure-balancing valve
60
to bypass discharge line
13
. Reverse flow of refrigerant from receiver
70
and through pressure-balancing valve
60
is directed upstream of the second port B of pressure control valve
32
. The present arrangement may beneficially reduce the length of tubing for bypass line
15
and may thereby meet specific space limitations for an installation of cooling system
10
. Unlike other arrangements, the present arrangement may avoid liquid refrigerant passing through pressure-balancing valve
60
from being immediately cycled back through check valve
50
.
In the arrangement of
FIG. 3B
, the other end of bypass line
15
routes outlet
62
of pressure-balancing valve
60
to liquid line
14
between condenser
30
and control valve
32
. Reverse flow of refrigerant from receiver
70
through pressure-balancing valve
60
is directed to the outlet of condenser
30
and upstream of the first port A of the control valve
32
. The present arrangement may advantageously use properties of the control valve
32
. For example, the control valve
32
may incorporate functions of check valve
50
and pressure-balancing valve
60
.
In the arrangement of
FIG. 3C
, the other end of bypass line
15
routes outlet
62
of pressure-balancing valve
60
to discharge line
12
at the inlet of condenser
30
. Flow of refrigerant from receiver
70
through pressure-balancing valve
60
is directed upstream of condenser
30
towards its inlet. The present arrangement facilitates the return of liquid refrigerant back to condenser
30
by advantageously directing liquid refrigerant to the inlet of condenser
30
.
Referring to
FIGS. 4A-B
, a pressure-balancing system or dual check valve apparatus
100
is depicted in accordance with another embodiment of the present invention. Dual check valve apparatus
100
includes a body
102
, shown here in cross-section, having a first port
104
and a second port
106
. A divider plate
108
is disposed in body
102
between first port
104
and second port
106
.
Dual check valve apparatus
100
includes a first check valve or main check valve
110
and a second check valve or pressure-balancing valve
120
. First and second check valves
110
and
120
are parallel, reverse acting valves incorporated into the single body
102
. First check valve or main check valve
110
includes a first aperture
112
, a housing
114
, a closure member or disc
116
, and a biasing member or spring
118
. First aperture
112
is defined in divider plate
108
for normal flow of refrigerant from the condenser connected to first port
104
to the receiver connected to second port
106
.
Housing
114
is mounted to divider plate
108
adjacent first aperture
112
. Closure member
116
and biasing member
118
are disposed within housing
114
. Biasing member
118
urges closure member
116
into sealed engagement with first aperture
112
. Check valve
110
permits refrigerant to flow in one direction from first port
104
, through first aperture
112
and out second port
106
.
Closure member
116
and biasing member
118
are calibrated to lose sealed engagement with first aperture
112
when a predetermined pressure differential occurs between first port
104
and second port
106
. For example, main check valve
110
may open at a very low pressure differential, such a 1 psig., between first port
104
and second port
106
. Main check valve
110
does not permit flow of the refrigerant from second port
106
to first port
104
.
Similarly, second check valve or pressure-balancing valve
120
includes a second aperture
122
, a housing
124
, a closure member
126
and a biasing member
128
. Second aperture
122
is defined in divider plate
108
for high-pressure flow of refrigerant from the receiver connected to second port
106
to the condenser connected to first port
104
. Housing
122
is mounted to divider plate
108
on the side opposite to that of main check valve
110
. Closure member
126
and biasing member
128
are disposed within housing
124
. Biasing member
128
urges closure member
126
into sealed engagement with second aperture
122
.
During initial start-up or when the head pressure in the condenser must be elevated, the pressure differential between first port
104
and second port
106
is insufficient to open first check valve
110
and second check valve
120
. Refrigerant is not allowed through dual check valve
100
and may accumulate in the condenser.
During normal operation, pressure of the refrigerant from the condenser at first port
104
overcomes the biasing force of first biasing member
118
. Closure member
116
is moved from sealed engagement with first aperture
112
. Refrigerant is allowed to flow from the condenser to the receiver. For example, main check valve
110
may open if pressure at first port
104
is approximately 1 psi greater than the pressure at second port
106
.
During ambient temperature cycling in an off-cycle, thermal expansion of the liquid refrigerant in the receiver may occur. A pressure differential may then develop between first port
104
and second port
106
. Pressure-balancing valve
120
opens and allows for a reverse flow of refrigerant from the receiver to the condenser through second aperture
122
in divider plate
108
. For example, the pressure-balancing valve
120
may open if the pressure differential is approximately 140 psig or above.
While the invention has been described with reference to the preferred embodiments, obvious modifications and alterations are possible by those skilled in the related art. Therefore, it is intended that the invention include all such modifications and alterations to the full extent that they come within the scope of the following claims or the equivalents thereof.
Claims
- 1. A cooling system comprising:a condenser; a receiver connected to the condenser; and means for balancing pressure between the receiver and the condenser, the pressure-balancing means maintaining a desired pressure differential between the receiver and the condenser and preventing pressure in the receiver above a maximum pressure level.
- 2. The cooling system of claim 1, wherein the desired pressure differential between the receiver and the condenser is up to approximately 140 psig.
- 3. The cooling system of claim 2, wherein the maximum pressure level in the receiver is approximately 450 psig.
- 4. The cooling system of claim 1, wherein the pressure-balancing means comprises:a check valve connected between the condenser and the receiver and permitting refrigerant flow from the condenser to the receiver; and a second valve connected between the check valve and the condenser, the second valve being opened to allow refrigerant flow from the condenser to the receiver and being closed to prevent refrigerant flow from the receiver to the condenser.
- 5. The cooling system of claim 4, wherein the second valve comprises a normally closed solenoid valve.
- 6. The cooling system of claim 1, wherein the pressure-balancing means comprises:a check valve connected between the condenser and the receiver and allowing refrigerant flow from the condenser to the receiver; and a pressure-balancing valve connected between the condenser and the receiver and allowing refrigerant flow from the receiver to the condenser in response to a predetermined pressure differential between the receiver and the condenser.
- 7. The cooling system of claim 6, wherein the predetermined pressure differential of the pressure-balancing valve is approximately 140 psig. between the receiver and the condenser.
- 8. A cooling system comprising:a condenser: a receiver connected to the condenser; and means for balancing pressure between the receiver and the condenser, the pressure-balancing means maintaining a desired pressure differential between the receiver and the condenser and preventing pressure in the receiver above a maximum pressure level, wherein the pressure-balancing means comprises: a check valve connected between the condenser and the receiver and allowing refrigerant flow from the condenser to the receiver, and a pressure-balancing valve connected between the condenser and the receiver and allowing refrigerant flow from the receiver to the condenser in response to a predetermined pressure differential between the receiver and the condenser; and wherein the check valve and the pressure-balancing valve share a common housing.
- 9. A cooling system comprising:a condenser; a receiver connected to the condenser with a first line; a check valve disposed on the first line and permitting refrigerant flow from the condenser to the receiver; a second line having one end connected to the first line between the check valve and the receiver and having another end connected to the first line between the check valve and the condenser; and a pressure-balancing valve disposed on the second line and permitting refrigerant flow from the receiver to the condenser in response to a pressure differential between the receiver and the condenser.
- 10. A cooling system comprising:a condenser connected to a discharge gas line; a receiver connected to the condenser with a first line; a check valve disposed on the first line and permitting refrigerant flow from the condenser to the receiver; a second line having one end connected to the first line between the check valve and the receiver and having another end connected to the discharge gas line; and a pressure-balancing valve disposed on the second line and permitting refrigerant flow from the receiver to the condenser in response to a pressure differential between the receiver and the condenser.
- 11. A cooling system comprising:a condenser connected to a discharge gas line; a receiver connected to the condenser with a first line; a check valve disposed on the first line and permitting refrigerant flow from the condenser to the receiver; a control valve disposed on the first line between the check valve and the condenser; a second line having one end connected to the first line between the check valve and the receiver and having another end connected to the first line between the condenser and the control valve; and a pressure-balancing valve disposed on the second line and permitting refrigerant flow from the receiver to the condenser in response to a pressure differential between the receiver and the condenser.
- 12. A cooling system comprising:a condenser connected to a discharge gas line; a receiver connected to the condenser with a first line; a check valve disposed on the first line and permitting refrigerant flow from the condenser to the receiver; a control valve disposed on the first line between the check valve and the condenser; a bypass line connecting the discharge line to the control valve; a second line having one end connected to the first line between the check valve and the receiver and having another end connected to the bypass line; and a pressure-balancing valve disposed-on the second line and permitting refrigerant flow from the receiver to the condenser in response to a pressure differential between the receiver and the condenser.
- 13. A device for balancing pressure between a condenser and a receiver, comprising:a body having a first port connected to the condenser and having a second port connected to the receiver; a first check valve disposed in the body and allowing refrigerant flow from the first port to the second port in response to a first pressure differential between the first port and the second port; and a second check valve disposed in the body and allowing refrigerant flow from the second port to the first port in response to a second pressure differential between the second port and the first port.
- 14. The device of claim 13, wherein the first pressure differential is approximately 1 psig. between the first port and the second port.
- 15. The device of claim 13, wherein the second pressure differential is approximately 140 psig. between the second port and the first port.
- 16. A device for balancing pressure between a condenser and a receiver, comprising:a body having a first port connected to the condenser and having a second port connected to the receiver; a first check valve disposed in the body and allowing refrigerant flow from the first port to the second port in response to a first pressure differential between the first port and the second port; and a second check valve disposed in the body and allowing refrigerant flow from the second port to the first port in response to a second pressure differential between the second port and the first port, wherein the first and second check valves are disposed on a plate in the body between the first port and the second port.
- 17. The device of claim 16, wherein the first and second check valves each comprise:a housing attached to the plate; a closure member disposed in the housing adjacent an aperture defined in the plate; and a biasing member disposed in the housing and urging the closure member into sealed engagement with the aperture.
- 18. A method of balancing pressure in a cooling system comprising the steps of:maintaining a desired pressure differential between a receiver and a condenser by allowing refrigerant flow from the condenser to the receiver when a first pressure differential occurs between the condenser and the receiver; and preventing receiver pressure above a predetermined level by allowing refrigerant flow from the receiver to the condenser when a second pressure differential occurs between the receiver and the condenser.
- 19. The method of claim 18, wherein the first pressure differential is approximately 1 psig. between the condenser and the receiver.
- 20. The method of claim 18, wherein the desired pressure differential between the receiver and the condenser is up to approximately 140 psig.
- 21. The method of claim 20, wherein the second pressure differential between the receiver and the condenser is approximately 140 psig.
- 22. The method of claim 21, wherein the predetermined level is approximately 450 psig.
US Referenced Citations (21)