Method and arrangement for affecting engine braking

Information

  • Patent Grant
  • 6792904
  • Patent Number
    6,792,904
  • Date Filed
    Friday, June 20, 2003
    21 years ago
  • Date Issued
    Tuesday, September 21, 2004
    19 years ago
Abstract
Method and arrangement for engine breaking in motor vehicles having an internal combustion engine with at least one cylinder, at least one exhaust valve at the cylinder and a rocker arm (4) for activation of the exhaust valve. The rocker arm (4) is arranged on a hollow rocker arm shaft (5) and arranged to be effected by ridges (2a, 2b, 2c) on a camshaft (2), the device additionally having a control valve (15, 16) for controlling the oil pressure in the rocker arm shaft (5), and means (6; 14) receptive to an increase of the oil pressure in the rocker arm shaft (5) being integrated in the rocker arm (4) for absorbing a play between the rocker arm (4) and the exhaust valve in the case of increase oil pressure. At least one of the ridges (2b, 2c) causes opening of the exhaust valve with an engine breaking effect. The control valve (15) includes an adjustable valve body (18, 19) and a canal (23) between the valve body (18, 19) and the rocker arm shaft (5) that has a controllable exhaust (36), the valve body (18, 19) being arranged to be positioned in a first position with pressure reducing effect and a second position without pressure reducing effect.
Description




BACKGROUND OF INVENTION




1. Technical Field




The present invention relates to an arrangement for engine braking a motor vehicle that includes an internal combustion engine. Associated with the engine is at least one cylinder, at least one exhaust valve at the cylinder and a rocker arm for activation of the exhaust valve. The rocker arm is arranged on a hollow rocker arm shaft, and is further arranged to be effected by ridges on a camshaft. The device further includes a control valve for controlling oil pressure in the rocker arm shaft and means receptive to an increase of oil pressure in the rocker arm shaft that is integrated in the rocker arm for absorbing play between the rocker arm and the exhaust valve in the case of an increased oil pressure. In this case, at least one of the ridges then causes the opening of the exhaust valve with an engine braking effect. The invention also relates to a method for affecting engine braking using the above-described arrangement.




2. Background Art




Commercial vehicles such as trucks and buses are normally equipped with an engine braking function in order to spare the wheel brakes in the vehicle during braking (causing negative acceleration). In this context, it is known to provide an engine braking effect in an internal combustion engine by arranging a throttle device, for example in the form of a valve, in the exhaust system of the engine. In this way, a certain portion of the work expended during the exhaust stroke of the cylinder can be utilized to increase engine braking effects.




Another kind of engine brake is a so-called compression brake, which has the function of one or several of the engine'exhaust valves being controlled so that air which has been compressed during the compression stroke of the engine in the combustion chamber is allowed to partially flow or escape out into the exhaust system. This means that a part of the compression work carried out during the compression stroke is not utilized during the expansion stroke of the engine; feature that is also used to obtain a braking effect on the crank shaft.




In known compression brakes, the exhaust valves are controlled so that the camshaft of the engine is given a profile that is shaped with at least one extra ridge in order to obtain an opening of the exhaust valves with the intention of generating a braking effect. In addition, the valves are shaped with a small play, the size of which is chosen (together with the dimensions of the extra ridge) so that the extra ridge will not affect the valves during normal engine operation. For this purpose, the extra ridge has a lifting height that is very small compared to the ordinary exhaust ridge. In order to make the extra ridge operable during engine braking; that is so that the exhaust valves will be able to be open when engine braking, the respective rocker arm is adapted with a device in the form of a displaceable piston which is effected by oil to be positioned in an expanded position. This causes valve play to be eliminated, and the lifting height of the extra ridge then becomes sufficient in order to open the exhaust valves.




Apart from utilizing an engine braking device for braking the vehicle as such; that is, as a complement to the wheel brakes of the engine, there is also a desire to use a compression brake when shifting gears in the gearbox of the vehicle. This is apt to be an even more important aspect in commercial vehicles such as trucks and buses that are ever more frequently equipped with automatic or semi-automatic gearboxes. Such gearboxes can be likened to conventional manual gearboxes, with the difference being that the shifting of gears is carried out by means of a control device, instead of manually by the driver.

FIG. 1

shows the principal phases in connection with an up-shift (i.e. to a higher gear) of such a gearbox. In that figure, a comparison between engine torque and engine speed is shown relative to time for a given type of engine.




As is evident from

FIG. 1

, phase “a” shows a normal operating state before a gear shift is initiated. Phase “b” shows the removal of engine torque as soon as it has been decided that an up-shift is to take place. Phase “c” shows the release of a claw coupling (clutch) in order to de-couple the gearbox from the engine. Phase “d” shows a release of the engine speed in order to match the engine speed to the newly chosen gear ratio. As soon as the engine speed has been reduced sufficiently, the new gear can be engaged. Thus, phase “e” shows the engagement of a new claw coupling. Phase “f” shows renewed application of torque, and phase “g” shows a normal operating condition after the gear shift has taken place.




In order to reduce loss of driving power of the engine during up-shift, it is an advantage if the engine speed can be matched to the new gear ratio as soon as possible. From document SE-0502154 C2 it is known to selectively introduce an exhaust brake during an up-shift when certain operating parameters are obtained, in order to achieve a rapid decrease of engine speed during the gear shifting process. In this way, it is alleged that wear on the exhaust brake system is decreased since the introduction of the exhaust brake only takes place during a small part of the total amount of the up-shift process.




An auxiliary brake system for commercial vehicles is known from U.S. Pat. No. 5,193,497 that shows an internal combustion engine equipped with a device for absorbing valve play in the valve mechanism of the engine. The absorption is carried out by means of an actively adjustable, hydraulically driven absorption means, adjustable between two positions, a contracted position, and an expanded position, which absorption means is arranged at the working end of a rocker arm whose valve play is to be absorbed. In a way that is described in detail hereinbelow, the existing pressurized oil system of the engine is used in order to guarantee the function of the device.




The auxiliary brake system that is described in the above-mentioned U.S. Pat. No. 5,193,497 has enjoyed considerable commercial success. Due to the relatively long time necessary for the absorption means to reach its extended position, however, the system according to U.S. Pat. No. 5,193,497 is not suitable for reducing engine speed at an up-shift.




From U.S. Pat. No. 6,544,143, which is expressly incorporated herein by reference, an arrangement is previously known for engine braking in an internal combustion engine. This arrangement is adapted for engine braking by the reduction of the engine speed when gear shifting, and for this purpose includes a special device that is receptive to a signal which is generated as a reply for a need to obtain a gear shift and for obtaining an absorption of a valve play in a rocker arm.




In connection with an engine brake device that is used when shifting gears, a pressure regulating valve can be utilized for supplying pressurized oil to a device for absorbing valve play in the rocker arm. Such a control valve device includes a displaceable valve body that can be affected to be positioned in a first position which corresponds to a pressure reducing function, and a second position which corresponds to a non-pressure reducing function. The oil is supplied to the rocker arm by means of a canal, which is provided with an exhaust in the shape of a very narrow hole through which oil can flow, and in this way be made to affect the valve body to, depending on operation, be positioned in any of the predetermined positions. For this purpose, the control valve is also provided with an adjustable magnet valve arranged for drainage of oil that has been fed through the narrow hole.




Although this previously known device in principle functions satisfactorily, it has some drawbacks. The main one is that it includes a small and carefully defined hole for the transport of oil, which causes a high sensitivity to clogging and tolerances. In addition, this previously known valve causes a relatively slow coupling and de-coupling, which is particularly noticeable in connection with gear shifting. In addition, the design is sensitive to external disturbances, for example in the form of temperature changes and pollution such as, for example, dirt particles or coatings.




SUMMARY OF INVENTION




A purpose of the present invention is to provide an improved device for engine braking, which in particular is suitable for utilization for a quick decrease of the speed of an engine during gear shifting.




This purpose is obtained according to the present invention through a device having a control valve that includes an adjustable valve body and a canal between the valve body and the rocker arm shaft which constitutes a controllable exhaust. The valve body is arranged to be positioned in a first position with a pressure reducing effect, and in a second position without a pressure reducing effect.




It is a further purpose of the invention to obtain a method for rapidly decreasing the speed of an engine during gear shifting.




As an example, this purpose is achieved by a method including control of a control valve having a controllable valve body and a canal between the valve body and the rocker arm shaft. A controllable exhaust is also provided with control accomplished by the positioning of the valve body in a first position with pressure reducing effect and a second position without pressure reducing effect.




By means of the invention, certain advantages are obtained. Most importantly, it can be mentioned that the invention permits a very rapid braking of an engine in connection with gear shifting. The invention also offers a very robust design with a reliable function.




Preferred embodiments of the invention will become evident by the appended dependent claims.











BRIEF DESCRIPTION OF DRAWINGS




The invention will be explained in more detail in the following, with reference to an example of a preferred embodiment and the appended figures in which:





FIG. 1

is a graphical representation of the principal phases of an up-shifting in a gearbox;





FIG. 2

is a schematic representation of an exemplary device for absorbing valve play;





FIG. 3

is a schematic representation of the function of the present invention during normal engine operation of an internal combustion engine; and





FIG. 4

is a schematic representation of the function of the present invention when braking the engine during gear shifting.











DETAILED DESCRIPTION




As mentioned previously,

FIG. 1

shows principal phases of an up-shift (i.e. to a higher gear) in the type of gearboxes that change gear while a power intermission takes place.

FIG. 1

shows a comparison between engine torque and engine speed with reference to time as an up-shift takes place. Phase “a” shows a normal operating condition before a gear shift is initiated. Since phase “a” is before the up-shift, the engine speed normally increases during this phase. Phase “b” shows the removal of torque as soon as it has been decided that an up-shift is to take place. A removal of torque necessitates a matching of the rotational speed of the outgoing shaft of the engine and the ingoing shaft of the gearbox, and can be brought about in a number of ways depending on the operational conditions of the vehicle in which the gearbox is situated. Phase “c” shows the release of a claw-type coupling (clutch) in order to de-couple the gear from the engine. In this phase, the fuel supply to the engine is limited in order to prevent engine speed from increasing. Phase “d” shows the decrease of engine speed in order to match the engine speed to the higher gear ratio that is to be chosen. It is primarily the time it takes to achieve the desired engine speed that decides how quickly an up-shift can place. As soon as the engine speed has been reduced sufficiently, the new gear can be engaged. Thus, phase “e” shows the engagement of the new claw coupling. Phase “f” shows the renewed application of torque, and “g” shows a normal operating condition after the gear shift has taken place.




According to the present invention, a decrease of the engine speed during phase “d” is obtained (see

FIG. 1

) by utilizing a special control valve device that will be described in greater detail hereinbelow. In this way, a speedy gear shift is made possible.




The invention is in particular intended to be used in connection with gearboxes that are not synchronized. Furthermore, the invention is intended to be used in connection with a valve mechanism


1


, as will become evident from FIG.


2


. This valve mechanism is a modified version of the valve play absorbing mechanism shown in U.S. Pat. No. 5,193,497, the contents of which are therefore expressly incorporated herein by reference.

FIG. 2

thus shows a valve mechanism


1


for an internal combustion engine. The mechanism


1


includes a camshaft


2


that, via a cylindrical roller


3


, transfers a rotational movement to a rocker arm


4


. The rocker arm


4


is arranged on a hollow rocker arm shaft which is intended to be arranged on a not shown cylinder head in a suitable manner, for example by means of bolts. The camshaft


2


obtains the rotational movement in a conventional way, via a transmission from the camshaft of the engine (not shown).




The movement that is transferred from the camshaft


2


to the rocker arm


4


is primarily controlled by a first ridge


2




a


which is constituted by an exhaust ridge for opening the exhaust valve at a suitable point in time. In addition, the camshaft


2


is shaped with at least one extra ridge


2




b


,


2




c


, of which a first extra ridge


2




b


is constituted by a charging ridge, which upon activation of an engine braking function, has the purpose of opening the exhaust gas valve at the end of the inlet stroke of the engine, and to keep it open in the beginning of the compression stroke. The second extra ridge


2




c


is constituted by a decompression ridge which is arranged along the camshaft


2


so that it opens the exhaust valve at the end of the compression stroke. The lifting height of the extra ridges


2




b


,


2




c


is very small relative to the lifting height of the first regular ridge


2




a.






In principle, the camshaft can be arranged so that it rotates in either direction. The two extra ridges


2




b


,


2




c


are shaped and dimensioned according to the chosen direction of rotation.




The displacement of the rocker arm


4


is transferred via means


6


and a semi-spherically shaped control device


7


to a yoke


8


, which is moveable up and down along a guiding rail (labeled S) on the cylinder head. In the embodiment shown, the yoke


8


affects two valve pipes


9


. Each valve pipe is, in a conventional way, surrounded by a valve spring


10


. Apart from these two valve springs


10


, there is a spring


11


that is arranged below the yoke


8


. The purpose of this spring is to keep the yoke in such a position that the play, which always occurs in a valve mechanism of this type, will occur between the respective valve tubes


9


and the underside of the yoke


8


.




According to the invention, the above described valve mechanism is supplied with pressurized oil, which is supplied to the cavity in the rocker arm shaft


5


by means of a special control valve device, which will be described below with reference to

FIGS. 3 and 4

. This control valve device is arranged to deliver oil at a suitable pressure to the rocker arm shaft


5


under the influence of control from a control system, which in turn can for example, include an engine control unit and a transmission control unit. The control by means of the control system is then arranged to initiate activation of the control valve device when gear shifting takes place. At such an initiation of a gear shift, oil under pressure will be fed into the rocker arm shaft


5


and further along in a conduit


13


in the respective rocker arm


4


. The oil will then influence the device, unit or means


6


arranged at the end of the rocker arm above the valve tubes


9


. The means


6


is preferably in the shape of a piston that is operable in two positions, and is moveable between those positions. On of the positions or configurations is a contracted or retracted position and the other is an extended position or configuration. During normal operational conditions, oil is fed to the rocker arm shaft


5


at a pressure of about one bar. During such pressure conditions, the piston


14


is kept in its contracted position by means of the spring


11


that effects the yoke


8


.




When additional braking effect is needed, the above-mentioned control system gives instructions to the control valve device to feed oil to the rocker arm shaft


5


at a higher pressure, for example two bars. In this way, a braking effect is achieved by the piston


14


assuming the extended position and at which valve play is not absorbed.




In

FIG. 3

, a control valve device


15


is schematically shown configured according to the present invention. This control valve device is utilized for feeding oil to the rocker arm shaft


5


, which is schematically indicated in FIG.


3


. The control valve device


15


interacts with a throttle valve


16


arranged in connection to the above-mentioned piston


14


in the rocker arm.





FIG. 3

shows the invention in a state which occurs during normal engine operation in an internal combustion engine; that is, when there is no gear shifting and engine braking is therefore not needed. The control valve device


15


comprises (includes) an inlet


17


for supplying pressurized oil at a certain inlet pressure p


1


, which suitably is approximately one bar. Oil or other hydraulic fluid is then fed from an oil pump device and up to the inlet


17


, in the direction indicated by an arrow in FIG.


3


. Via the inlet


17


, oil is brought to a pressure regulating valve with a valve body


18


, which preferably is shaped as a cylinder with a narrow section


19


having a smaller diameter than the rest of the valve body


18


. The valve is displaceable in a holder


20


, which comprises an internal tube-shaped recess with an inner diameter which somewhat exceeds the outer diameter of the valve body


18


. The oil is brought to flow towards the narrow section


19


, with the valve being positioned in a position of equilibrium which is partially decided by the oil pressure flowing in at this section


19


, but also by the force exerted by a coil element


21


which effects the valve body


18


in a predetermined direction (to the left in FIG.


3


). In addition the valve body


18


is effected to assume this position of equilibrium by means of the pressure of oil which is present in a chamber


22


, and which effects the valve body


18


in the opposite direction compared to the force from the coil element


21


and the pressure from the oil which flows in at the inlet


17


.




In the above-mentioned position of equilibrium, the valve body


18


is in a position at which the portion


19


, together with the holder


20


, defines a relatively narrow slit through which oil is allowed to flow, but at a reduced pressure. This pressure reduced oil flow flows on through a canal


23


towards the above-mentioned throttle valve


16


which is designed with a ball


24


, which is spring loaded via a second spring element


25


. By means of the spring element


25


, the ball


24


is normally affected in a direction away from a ball seat


26


. In this way the ball


24


with its ball seat


26


defines a controllable opening for oil. In the condition shown in

FIG. 3

with the oil pressure in the canal


23


being relatively low the spring element


25


manages to press the ball


24


in a direction away from the ball seat


26


, by means of which a connection via the throttle valve


16


up to the piston


14


is kept open. In more detail, oil is then under relatively low pressure allowed to flow to a space


27


above the piston


14


. In this condition that corresponds to normal operation of the vehicle in question, there is no absorption of the valve play; that is, there is a valve and thus no engine braking effect is obtained.




The control valve device


15


, according to the teachings of the invention, furthermore includes a special solenoid valve


28


that is arranged so that it can either open or block a connection between the canal


23


and the chamber


22


. The solenoid valve


28


can also open or block a connection between the chamber


23


and an outlet


29


for drainage of oil.




With reference to

FIG. 2

(which does not show the control valve


15


) and

FIG. 3

, it can be noted that a canal


23


conducts oil up to the rocker arm shaft


5


. In addition, the throttle valve


16


is arranged in the rocker arm


4


, which cannot be seen in

FIG. 2

, but which is shown in detail in

FIGS. 3 and 4

.




In

FIG. 3

the solenoid valve


28


is shown in a condition that corresponds to normal engine operation; i.e., without any engine braking effect being obtained. The solenoid valve


28


has a valve element


30


that is shaped as the end of a displaceable valve rod


31


. The valve element


30


can be positioned in two positions, so that it is in a sealing position against either an upper valve seat


32


or a lower valve seat


33


.




In the position shown in

FIG. 3

, the valve element


30


is in an upper position as a result of influence from a spring element


34


comprised in the solenoid valve


28


. In this position, the solenoid valve


28


is thus without current and the valve element


30


is in a sealing position against the upper valve seat


33


. As explained above, this causes there to be a connection between the canal


23


and the chamber


22


.




The solenoid valve


28


is electrically connected to, and controllable by means of, the above-mentioned control system. In more detail, the control system emits a signal for the activation of the solenoid valve


28


when gear shifting is to be initiated. This then causes the valve rod


31


to be pushed out to an extended position (and thus overcomes the force from the spring element


34


) by means of an electromagnet


35


in the solenoid valve


28


. In this activated position, the valve element


30


is no longer positioned against the upper valve seat


33


, but is instead moved into contact with the lower valve seat


33


.




The activated state of the control valve device


15


, according to the invention, is shown in FIG.


4


. As is evident from

FIG. 4

, the connection between the valve


23


and the chamber


22


will then be closed. In this way, it can be the that the controllable outlet


36


, which is defined by a connection between the canal


23


and the chamber


22


, now with the aid of the solenoid valve


28


, has been arranged in a position which makes the canal


23


completely sealed; i.e., without any side flow through the outlet


36


. At the same time, a connection is opened between the chamber


22


and an outlet


29


, so that oil which has previously been in the chamber


22


is drained. This in turn causes the valve body


18


to be slightly displaced (to the left in

FIGS. 3 and 4

) as a consequence of the spring force which works on the valve body


18


via the spring element


21


. This causes the canal


23


to be opened completely for the supply of pressurized oil via the inlet


17


and the valve body


18


.




Since the canal


23


now is completely opened, and there is no pressure reduction of the oil, flow of oil at relatively high pressure is obtained in this activated state, suitably in the order of size of two to four bars, through the canal


23


and up to the throttle valves


16


. The oil pressure is then adjusted together with the other components in such a way that the oil pressure will overcome the force of the second spring element


25


and will urge the ball


24


into contact with its ball seat


26


. For this purpose, the ball is connected to a piston-like element


37


against which the oil pressure works.




When the ball


24


is in contact with the ball seat


26


, the oil present in the space


27


above the piston


14


will be trapped. The high pressure which is also prevalent will influence the piston


14


to assume its extended position, which means that the valve play in connection with the movement of the exhausted gas valves is essentially eliminated; i.e., the valve play is then absorbed. With reference to that which has been described above, this means that an engine braking function is now obtained.




When it is desirable to absorb valve play, for instance when further braking effect is desired in connection with gear shifting, the control system gives instructions, via signals to the solenoid valve


28


, to place the valve rod


31


in its extended position. This causes a movement of the piston


14


to its extended position. In its extended position, the piston


14


uses the valve play in such a way that the rocker arm is effected both by the regular ridge


2




a


and by the extra ridges


2




b


,


2




c


which are formed on the camshaft


2


. This means that the corresponding exhaust gas valves can be driven to effect engine braking.




The invention is preferably arranged in such a way that the cross-sectional sectional area which can be defined by the above-mentioned canal


23


(which for example is constituted by a drilled hole forming a tube-like groove) is in a ratio to the cross-section area which can be the to be defined by the above-mentioned controllable valve


36


in a predetermined manner. In more detail, according to the preferred embodiment the ratio between the cross-section area of the canal


23


and the cross-section area of the controllable outlet


36


is mainly within the interval 1.5. This thus means that these two cross-section areas are of essentially the same order of size. With reference to

FIGS. 3 and 4

, the cross-section area of the controllable outlet


36


can correspond to the area at the opening into the lower inlet of the solenoid valve


28


(i.e. mainly in connection to the lower valve seat). Due to the design of the canal and the controllable outlet, a very low fall of pressure is obtained and a very short filling time (when filling oil) at the controllable outlet as well.




For typical applications in which the valve arrangement of the present invention is utilized in connection with an internal combustion engine for a cargo vehicle, the stroke volume of a combustion cylinder is in the order of size of two liters, the diameter of the canal


23


is preferably in the order of size five to fifteen millimeters, with the diameter of the controllable outlet preferably being in the order of size of two to ten millimeters. The invention is, however, not limited to being shaped with these dimensions, but can be varied so that adjustment to various applications can be done.




According to one embodiment of the invention, the dimensions of the controllable outlet


36


are chosen in such a way that essentially no time delay is obtained during pressurization and depressurization in the controllable outlet


36


in comparison to a corresponding pressurization and depressurization in the canal


23


. Thus, by means of the invention, a very rapid pressurization and depressurization is obtained that corresponds to a rapid influence on the piston


14


. This in turn allows for a very rapid engine braking, and in a corresponding manner for a very rapid gear shift.




The invention allows for a particularly advantageous function in that it permits a very quick shifting between engine braking and engine operation (and vice versa) due to the large area of flow for oil in the canal


23


. In addition, the solenoid valve


28


constitutes a simple and robust device that permits a simple adjustment and a reliable function.




It can thus be concluded that, according to the invention, there is provided means for controlling the oil pressure in the rocker arm shaft


5


, and thus also in the space


27


in connection to the piston


14


. These means includes the above described control valve device


15


and the throttle valve


16


, with the control valve device


15


in turn including the controllable solenoid valve


28


by means of which the engine braking effect can be engaged and disengaged.




In addition, the piston


14


includes a valve device


38


, which in turn has a ball


39


that is affected to be in contact with a ball seat


40


by means of a spring element


41


. In addition, the bottom of the piston


14


is shaped with a drainage hole


42


. When the pressure of the oil in the space


27


exceeds a certain value, the ball


39


will be pressed out of contact in the ball seat


40


, with oil then being allowed to flow out through the drainage hole


42


. In this way, a pressure limiting effect is obtained for the valve device


38


.




During normal operation of the vehicle, when the control system sees that up-shifting is needed, and that application of the engine brake is needed to carry through the gear shifting, the control system instructs the solenoid valve


28


to assume the position shown in FIG.


4


. To indicate that gear shifting is to take place, a number of various signals can be utilized (separately or in combination); for example, signals referring to the revolutions per minute (rpm) of the engine and its torque, the speed of the vehicle and the current positions of the pedals of the vehicle. The invention is, however, not limited to being implemented with these signals alone, but can also be used with other signals which give an indication that a gear shifting is necessary and that a braking of the engine is about to take place. As soon as the engine speed has been synchronized with the gear ratio that has been engaged, the solenoid valve


28


is instructed by the control system to reassume the initial position shown in FIG.


3


. This corresponds to the solenoid valve


28


being without current. This repositioning causes the connection between the canal


23


and the chamber


22


to be established, in connection with which the valve body


18


is positioned in the above described position, at which it causes a pressure reducing effect. This in turn means that the piston


14


in the rocker arm again will exhibit a valve play that corresponds to engine braking no longer being obtained. In this way, the engine braking stops, and torque can again be applied without unnecessary delay, meaning that the power interruption will be very short.




After engine braking has been performed, the valve element


30


is restored. This means that the valve body


18


is moved back to the position that gives pressure reduction. In addition, oil is drained under high pressure from the space


27


out through the throttle valve


16


. For this purpose, the above-mentioned spring element


25


is used to bring the ball


24


of the throttle valve


16


out of contact with its seat


26


. Furthermore, in the throttle valve


16


there is utilized a further lower spring element


43


in order to affect the ball


24


in the direction of the seat


26


. In this way, the throttle valve


16


can be positioned in the correct position depending on the level of the oil pressure.




The invention is not limited to the embodiment described above, but can be varied within the scope of the appended claims. For example, the invention can be utilized in different kinds of vehicles, for example cargo vehicles and cars. In addition, the above described braking effect can in principle be utilized both when gear shifting and in other situations when engine braking is desirable. Also, the pressurized oil which is fed from the control valve device


15


can be led up to space


27


at the rocker arm


4


in another manner than via a canal in rocker arm shaft


5


, for example via special separate oil conduits.



Claims
  • 1. Device for engine braking in motor vehicles comprising an internal combustion engine with at least one cylinder, at least one exhaust gas valve at said cylinder and a rocker arm (4) for activation of said exhaust gas valve which rocker arm (4) is arranged on a hollow rocker arm shaft (5) and arranged to be affected by ridges (2a, 2b, 2c) on a camshaft (2), said device additionally comprising:a control valve (15, 16) for controlling the oil pressure in said rocker arm shaft (5), and means (6; 14), receptive to an increase of oil pressure in said rocker arm shaft (5) and integrated in said rocker arm (4) for absorbing play between said rocker arm (4) and said exhaust gas valve at increased oil pressure, with at least one of said ridges (2b, 2c) then causing opening of the exhaust gas valve with an engine braking effect, wherein said control valve (15) comprises a controllable valve body (18, 19) and a canal (23) between the valve body (18, 19) and the rocker arm shaft (5) which comprises a controllable outlet (36), with the valve body (18, 19) being arranged to be positioned in a first position with a pressure reducing effect, and a second position without a pressure reducing effect.
  • 2. Device according to claim 1, wherein the control valve (15, 16) is arranged for said control of oil pressure depending on a signal generated when there is a need for gear shifting of a gearbox associated with the engine, with said valve body (18, 19) being arranged to be positioned in said first and second position respectively, depending on said signal.
  • 3. Device according to claim 1, wherein a control valve (28) is arranged in connection to said controllable outlet (36), and is arranged for opening alternatively closing of said outlet (36).
  • 4. Device according to claim 3, wherein said control valve (28) is arranged to assume two states:a first state where the outlet (36) is open, with the canal (23) communicating with a chamber (22), the oil content of which exerts a force against the valve body (18, 19) which corresponds to said first position of the valve body (18, 19), and a second position where the outlet (36) is closed, with said chamber (22) communicating with a drainage outlet (29) for oil, which corresponds to said second position of the valve body (18, 19).
  • 5. Device according to claim 3 wherein said controllable valve (28) consists of an electrically controlled solenoid valve.
  • 6. Device according to claim 3 wherein said valve body (18, 19) is arranged in a holder (20) in such a way that a pressure reducing slit is defined at said first position of the valve body (18,19).
  • 7. Device according to claim 3 wherein the control valve device (15, 16) comprises a throttle valve (16) with valve devices (24, 25, 26) to trap an oil volume in connection to said means (6; 14) in case of increased oil pressure.
  • 8. Device according to claim 7, wherein said valve devices (24, 25, 26) comprise a ball (24) which, with a ball seat (25), defines a controllable opening for oil, and a spring element (26) which in the case of increased oil pressure influences said ball (24) to be in contact with the ball seat (25).
  • 9. Device according to claim 7, wherein said canal (23) exhibits a first cross-section area, and said controllable outlet (36) exhibits a second cross-section area, wherein the ratio between said first cross-section area and said second cross-section area is within the interval 1-5.
  • 10. Device according to claim 7, wherein said canal (23) exhibits a diameter in the order of size 5-15 mm, and in that said controllable outlet (36) exhibits a diameter in the order of size of 2-10 mm.
  • 11. Device according to claim 7 wherein the dimensions of said controllable outlet (36) are chosen so that there is essentially no time delay obtained when pressurizing and depressurizing in said controllable outlet (36) compared to the corresponding pressurization and depressurization of said canal (23).
  • 12. Method for engine braking of motor vehicles comprising an internal combustion engine with at least one cylinder, at least one exhaust gas valve at said cylinder, and a rocker arm (4) for activation of said exhaust gas valve, which rocker arm (4) is arranged on a hollow rocker arm shaft (5) and arranged to be influenced by ridges (2a, 2b, 2c) on a camshaft (2), with said method comprising:controlling the oil pressure of said rocker arm shaft (5), and increasing the oil pressure in said rocker arm shaft (5) and integrated in said rocker arm (4) for absorbing play between said rocker arm (4) and said exhaust gas valve in the case of increased oil pressure, with at least one of said ridges (2b, 2c) being used for opening the exhaust gas valve with engine braking effect comprises: control of a valve (15) which comprises a controllable valve body (18, 19) and a canal (22) between the valve body (18, 19) and the rocker arm shaft (5) which comprises a controllable outlet (36), with said control comprising positioning of the valve body in a first position with pressure reducing effect, and a second position without pressure reducing effect.
Priority Claims (1)
Number Date Country Kind
0004870 Dec 2000 SE
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation patent application of International Application No. PCT/SE01/02663 filed Dec. 4, 2001 now abandoned which was published in English pursuant to Article 21(2) of the Patent Cooperation Treaty, and which claims priority to Swedish Application No. 0004870-2 filed Dec. 22, 2000. Both applications are expressly incorporated herein by reference in their entireties.

US Referenced Citations (6)
Number Name Date Kind
5193497 Håkansson Mar 1993 A
5626116 Reedy et al. May 1997 A
5794589 Håkansson Aug 1998 A
5992360 Elendt et al. Nov 1999 A
6000374 Cosma et al. Dec 1999 A
6544143 Berglund et al. Apr 2003 B2
Foreign Referenced Citations (3)
Number Date Country
502154 Sep 1995 SE
9804439-9 Dec 1998 SE
WO 0037786 Jun 2000 WO
Continuations (1)
Number Date Country
Parent PCT/SE01/02663 Dec 2001 US
Child 10/604006 US