The invention relates to a method and an arrangement for transferring packaging containers, in particular packaging tubes, from a first unit operating intermittently in a first horizontal path to a second unit operating continuously in a second horizontal path.
The invention relates in particular to a method and arrangement for transferring filled tubes from a tube filler, operating in a horizontal circular path and provided with a plurality of filling nozzles, to a continuously operating cartoning machine.
It has for many years been known to handle packaging containers, and in particular packaging tubes, using the so-called pick-and-place principle. This principle is used, for example, for collecting packaging tubes downstream of a filler, and the principle is applied in such a way that the tubes, downstream of the filler, are placed in a so-called “stepped conveyor”, i.e. a belt provided with a number of cases.
To be able to handle a continuously operating conveyor belt with these cases, some form of transfer arrangement is needed which can handle the transition between intermittent feeding of packaging containers and continuous feeding.
A method for doing this is the so-called drop-flap principle. In this, a flap device is inserted between a conveyor belt serving as buffer belt, in which packaging containers are continuously fed with a certain spacing between them, and a continuously operating conveyor belt provided with “cases”. To be able to drop the packaging containers into the associated cases on the continuously driven belt, precise control of the flaps is required so that these are opened at the correct moment and a tube falls into the correct case. This method is relatively common, but it has the inherent disadvantage that one has to rely on gravity, and in addition to this the arrangement is such that friction always remains an uncertain factor.
Another principle is based on a “rotating drum”. A drum provided with suitable recesses corresponding to the container shape is in this case inserted between a delivery conveyor, on which tubes are advanced with a certain spacing between them, and a “case conveyor”. The conveyor provided with cases is arranged under this drum, and the speed of rotation of the rotating drum is adapted in such a way that as soon as one of the recesses is situated over a case, a packaging container drops into the case.
Problem on which the Invention is Based
The trend in the packaging machines sector is towards ever higher production capacity and thus higher speeds. A specific problem in this connection is the inadequacy of known transfer arrangements, for example of the above-mentioned type, where during the transfer phase from one unit to another, for example from filler to cartoning machine, there is insufficient control of the packaging container. The gravitation principle can of course be used for insertion into the respective case, but during the actual transfer phase problems may arise due to the fact that the packaging containers are not continuously and positively gripped.
The object of the invention is therefore to make available a solution in which this disadvantage is eliminated, and which solution can be generally applied for synchronizing the transfer of packaging containers from one movement path to another with complete control, and gripping of the containers throughout the entire transfer phase.
The object of the invention is achieved by means of a method and an arrangement as specified in attached patent claims 1 and 12, respectively.
Referring first to
To generate the pivoting of the frame 14 about the pivot axis 16, the frame 14 is fixed in terms of rotation on a shaft 18 mounted in the frame 15. Arranged in a rotationally fixed manner on this shaft 18, there is an arm 19 which is connected to an articulated rod 20. The other end of the articulated rod is connected to a cam follower arm 21 which at its other end is mounted in a bearing 22 in the machine stand. On the cam follower arm there is a cam follower roller 23, and a piston/cylinder 24 acting with a spring force loads the arm 21 and the cam follower roller 23 against a cam plate 25 which in turn is fixed in terms of rotation on a drive shaft 26. As will be seen from the figure, the cam plate 25 acts peripherally, and its peripheral design generates, upon rotation of the shaft 26, a reciprocating movement of the cam follower arm 21 between the position indicated by continuous lines and the position indicated by broken lines, and this in turn results in upward and downward movement of the articulated rod 20 and thus a reciprocating rotational movement of the shaft 18 and the frame 14 secured thereon.
During the pivoting movement forwards to the tube release position and back to the tube pick-up position, the tubes are thus given a pivoting movement which is determined by a combination of the pivoting movement of the frame 14 and the pivoting movement of the tube pickers/placers about the pivot axis 31, obtained from the driving of the shaft 29 by the cam belt 30. By designing the radially acting cam plate 25 in a corresponding manner, and by using the articulated rod 20 to give the shaft 18 the necessary turning movement and thus the cam belt 30 the appropriate transmission ratio, the whole set-up is such that by means of the pivoting movement, or tilting movement, of the frame arrangement 14, the tubes 27 are picked up in a vertical position in the tube filler and these tubes are delivered horizontally to the conveyor of the cartoning machine (FIG. 9).
In addition to the described pivoting or tilting movement of the frame 14 and the tube pickers/placers 28, an arrangement is provided for limited turning of the frame 15 about the axis of rotation 17, which, as can be seen from
Thus, as will be described below, during the pivoting or tilting movement of the frame arrangement 13, a turning movement about the axis of rotation 17 is superimposed on the pattern of movement, and this turning movement plays an important part in this context. In fact, during the continuous pivoting of the frame 13 from pick-up position to release position, it is possible by this means to create an acceleration course for the tube pickers/placers at exactly the right moment, namely immediately before the tubes are to be released to the continuously driven conveyor in the cartoning machine. It has in fact been found in practice that by suitable design of the axially acting cam track arrangement 32a in the cam plate 32 and by corresponding adaptation of the arm 32c, a moderate acceleration course is sufficient to synchronize the movements.
In addition to this acceleration, however, it is also necessary to be able to handle the positions of the tube pickers/placers on the shaft 29 all the way from the pick-up position (
In the illustrative embodiment shown in the drawings, there are three tube pickers/placers on the shaft 29, and the whole set-up is arranged in such a way that the central tube picker/placer is fixed centrally on the shaft 29 while the outer pickers/placers can be moved along the shaft 29. The length of the outer pickers/placers viewed from the shaft 29 and radially outwards is constant and adapted to the prevailing machine parameters in order to permit the described transfer movement. By contrast, the central picker/placer is articulated about a shaft 33 parallel to the shaft 29. In the pick-up position according to
In order also to control the necessary axial displacement of the outer pickers/placers, these are arranged in axially acting cam guides 34 fixed in terms of rotation on the shaft 29 (FIG. 5). During the turning of the shaft 29 by means of the cam belt 30, the axially acting guides 34 move the outer pickers/placers towards the central picker and, as has been mentioned above, at the same time the radial length of the central picker/placer viewed from the shaft 29 will be lengthened. After the frame arrangement 13 has been pivoted or tilted to the position according to
Each picker/placer has a cup-shaped recess 28a adapted to the contour of the tubes, and the tubes are fixed in position by means of vacuum attachments 28b all the way from pick-up according to
For those aspects of the transfer process which have not already been discussed above, reference is made to
Thus, in
As has already been mentioned, the tubes in the position according to
After the tubes have been released, the frame arrangement 13 gradually assumes a position according to FIG. 11. This position represents an intermediate position in which the frame arrangement 15 has been turned about the axis of rotation 17 by means of the axially acting cam guide in order, during a turning movement of 5°, to permit deceleration of the turning movement of the frame about the axis of rotation 17.
After this intermediate position, the frame arrangement and associated parts return to the positions which are shown in FIG. 1. Although the pivoting/tilting movement of the frame arrangement is shown in different phases in
Although the invention has been described with reference to one illustrative embodiment, it will be appreciated that the inventive concept according to the attached patent claims can be applied in contexts other than packaging tubes. For example, the transfer arrangement can be used between all sorts of units in a packaging line where synchronizing between different patterns of movement is required. However, an important feature in this connection is that the container pickers/placers are given a suitable acceleration course at the final stage in order to achieve the desired synchronizing. The tubes do no necessarily need to be tilted from a vertical to a fully horizontal position, from pick-up to release, although this is preferable.
The invention is thus limited only by what is set out in the attached patent claims.
Number | Date | Country | Kind |
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9901555 | Apr 1999 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTSE00/00782 | 4/26/2000 | WO | 00 | 3/27/2002 |
Publishing Document | Publishing Date | Country | Kind |
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WO0069724 | 11/23/2000 | WO | A |
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Number | Date | Country |
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2 022 553 | Dec 1979 | GB |