The present invention concerns the domain of cigarette production, in particular recovering tobacco from defective and/or substandard cigarettes.
The object of the invention is the method and assembly for opening cigarette wrappers in a machine for recovering tobacco from defective and/or substandard cigarettes.
Rotating disc knives are used in the machines for recovering tobacco from cigarettes in order to cut or perforate the paper wrapper of the cigarettes. After the paper wrapper has been cut it must be separated from the tobacco along with all the chips or components of the filtering material.
In the case of cutting non-filter cigarettes, the paper wrapper is cut along the whole length of a cigarette. In the case of filter cigarettes, the paper wrapper should only be cut along the tobacco portion, while the filter portion paper wrapper covering the filter must remain unimpaired. Recycled tobacco is added to shredded tobacco fed to cigarette making machines. The quality of cigarettes is significantly lowered if the tobacco used for the production contains particles of filtering material, since the smoke from the burnt filtering material can be harmful to a smoker. Currently produced cigarettes are provided with multi segment filters containing filtering materials of various types. Materials in the form of granules are also used, e.g. activated carbon enclosed in a multi segment filter between other fragments, such as for example acetate filter, which form a chamber for loose material. Cutting such a filter is particularly disadvantageous since separation of granules which are significantly smaller than tobacco shreds requires application of special cleaning assemblies.
Considering the above reasons it is important that the cut paper wrapper of the recyclable cigarettes is easily and effectively separable from the remaining components of a cigarette.
Known devices for cutting cigarette paper wrapper were disclosed for example in the document U.S. Pat. No. 3,665,931.
In the known devices, e.g. according to U.S. Pat. No. 3,665,931, cigarettes are delivered by a feeder to a first linear vibrating conveyor, and then, after having been oriented parallel to the conveying direction, they are conveyed by a second linear vibrating conveyor belt towards a damping assembly and a cutting assembly. In the cutting assembly, a disc knife provided with a plurality of small blades is placed above every flute, the knife cutting the wetted cigarettes lengthwise. The cigarettes with perforated paper wrapper fall on a vibrating conveyor, where a part of tobacco is separated, and then they are fed to a so called “opener” assembly, where the pre-cut paper wrappers pass between revolving rollers provided with a plurality of perpendicularly oriented rods, causing the rest of the tobacco to be removed. During all these operations the tobacco from the cigarette is separated from the paper wrappers. The distance between the knife and the vibrating conveyor belt is adjusted in such way, that the wrapper covering the filter tip is not cut.
A disadvantage of the known devices is the separation of the cut paper wrappers from the tobacco. The “opener” assembly described in U.S. Pat. No. 3,665,931 has been specially designed for this purpose and it is indispensable because the paper wrappers that were pre-cut but have not been sufficiently open still constitute an important obstacle against their separation from the tobacco.
To solve the aforementioned problem of the prior art, a method and an assembly were designed enabling effective separation of the cut open paper wrappers and all the remaining parts or components of the filtering material from the tobacco which may then be recovered.
The method and the assembly according to the invention are based on a concept of generating torques to oppose the torques acting on the cigarette being cut open and generated as a result of the pressure applied by a rotating disc knife. Both the torque generated by the pressing force and the torque counteracting thereto act in a plane that is perpendicular to the axis of the cigarette being cut. Their action results in tensile stress being applied on the cigarette wrapper which facilitates its opening immediately upon cutting or perforation.
Method of opening a cigarette wrapper according to the invention includes cutting open the cigarette transported in a guiding groove of a feeder of a machine for recovering tobacco from defective and/or substandard cigarettes, the cigarette being cut with at least one revolving disc knife located above the feeder, in which:
the at least one revolving disc knife is applied to the cigarette in such a way that the axis of rotation on which the said disc knife is perpendicularly mounted lies on a plane parallel to the plane over which the cigarette axis is translated; and the plane of the disc knife does not comprise the cigarette axis and is parallel to the said cigarette axis;
the possibility of rotation of the cigarette around its axis in the guiding groove is blocked;
whereby tensile stress is being applied in the cigarette wrapper facilitating its opening.
Preferably, the possibility of rotation of the cigarette around its axis in the guiding groove is blocked by employing sufficient friction between the cigarette and the surface of the guiding groove.
Preferably, the shape of the guiding groove cross-section is asymmetrical in relation to the plane in which the cigarette axis is comprised, the friction coefficient between the cigarette and the surface of the guiding groove being lower on that side of the said plane where the disc knife is located than on the opposite side thereof.
The possibility of rotation of the cigarette around its axis in the guiding groove is preferably being blocked by an idly revolving element that is independent on the disc knife, said element pressing the cigarette against the inner surface of the guiding groove, and the axis of rotation of the said element being preferably parallel to the disc knife axis.
The possibility of rotation of the cigarette around its axis in the guiding groove may also be blocked by a second disc knife located on the opposite side of the cigarette axis.
According to another embodiment, the method of opening a cigarette wrapper of the invention includes cutting open the cigarette transported in a guiding groove of a feeder of a machine for recovering tobacco from defective and/or substandard cigarettes, the cigarette being cut with at least one revolving disc knife located above the feeder, in which:
the at least one revolving disc knife is applied to the cigarette in such a way that the axis of rotation on which the said disc knife is mounted slantwise in relation to the cigarette axis lies on a plane parallel to the plane over which the cigarette axis is translated;
rotation of the cigarette around its axis in the guiding groove is blocked;
whereby variable tensile stress is applied in the cigarette wrapper facilitating its opening.
Preferably, the rotation of the cigarette around its axis in the guiding groove is blocked by employing sufficient friction between the cigarette and the surface of the guiding groove.
According to yet another embodiment, the method of opening a cigarette wrapper includes cutting open the cigarette transported in a guiding groove of a feeder of a machine for recovering tobacco from defective and/or substandard cigarettes, the cigarette being cut with at least one revolving disc knife located above the feeder, in which:
the at least one revolving disc knife is applied to the cigarette in such a way that the axis of rotation on which the said disc knife is perpendicularly mounted lies on a plane parallel to the plane over which the cigarette axis is translated, the cigarette axis moving in the guiding groove along a sine curve;
the possibility of rotation of the cigarette around its axis in the guiding groove is blocked;
whereby variable tensile stress is applied in the cigarette wrapper facilitating its opening.
Preferably, the rotation of the cigarette around its axis in the guiding groove is blocked by employing sufficient friction between the cigarette and the surface of the guiding groove.
Preferably, a guiding groove is used having alternating protrusions on its opposite sides forming a sine curve shaped path.
According to a next embodiment, the method of opening a cigarette wrapper includes cutting open the cigarette transported in a guiding groove of a feeder of a machine for recovering tobacco from defective and/or substandard cigarettes, the cigarette being cut with at least one revolving disc knife located above the feeder, in which:
the at least one revolving disc knife is applied to the cigarette in such a way that the geometrical axis of the said disc is slanted in relation to the axis of rotation of the said disc, the said axis of rotation lying on a plane parallel to the plane over which the cigarette axis is translated;
the possibility of rotation of the cigarette around its axis in the guiding groove is blocked;
whereby variable tensile stress is applied in the cigarette wrapper facilitating its opening.
The rotation of the cigarette around its axis in the guiding groove may be blocked by employing sufficient friction between the cigarette and the surface of the guiding groove.
The assembly according to the invention for opening cigarette wrappers in a machine for recovering tobacco from defective and/or substandard cigarettes in which the cigarettes are translated to be cut along guiding grooves and at least one revolving disc knife is provided above each cigarette, each axis of rotation on which a disc knife is mounted lying on a plane parallel to the plane over which the cigarette axes move, is characterized in that the plane of at least one disc knife does not comprise the axis of the cigarette and is parallel to the said cigarette axis and in that the assembly is provided with means for blocking the possibility of rotation of the cigarettes around their axes in the guiding grooves.
The rotation blocking means may preferably comprise the guiding grooves surfaces having sufficiently increased friction coefficient of the pair—material of the groove surface and the cigarette wrapper.
The rotation blocking means may preferably comprise the guiding groove cross-section being asymmetrical in relation to the plane on which the cigarette axis is comprised, the friction coefficient between the cigarette and the surface of the guiding groove being lower on that side of the said plane where the disc knife is located than on the opposite side thereof.
Also preferably, the blocking means comprise a pressing element that is independent on the disc knife which presses the cigarette being cut against the inner surface of the guiding groove.
The pressing element is preferably an idly revolving pressure ring mounted on an axis which is preferably parallel to the disc knife axis.
The blocking means preferably comprise a second disc knife located on the opposite side of the cigarette axis.
According to another embodiment of the invention, the assembly for opening cigarette wrappers in a machine for recovering tobacco from defective and/or substandard cigarettes in which the cigarettes are translated along guiding grooves and at least one revolving disc knife is provided above each cigarette, each axis of rotation on which a disc knife is mounted lying on a plane parallel to the plane over which the cigarette axis move, is characterized in that at least one disc knife is mounted on its axis of rotation so that its plane is slanted in relation to the cigarette axes and in that the assembly is provided with means for blocking the possibility of rotation of the cigarettes around their axes in the guiding grooves.
Preferably, the blocking means comprise the guiding grooves surfaces having sufficiently increased friction coefficient between the groove surface and the cigarette wrapper.
According to a next embodiment, the assembly for opening cigarette wrappers in a machine for recovering tobacco from defective and/or substandard cigarettes in which the cigarettes are translated along guiding grooves and at least one revolving disc knife being provided above each cigarette, each axis of rotation on which a disc knife is mounted lying on a plane parallel to the plane over which the cigarette axes move, is characterized in that the axes of the cigarettes move in their guiding grooves along sine curves and in that the assembly is provided with means for blocking the possibility of rotation of the cigarettes around their axes in the guiding grooves.
Preferably, the blocking means comprise the guiding grooves surfaces having sufficiently increased friction coefficient between the groove surface and the cigarette wrapper.
The rotation blocking means preferably comprise the guiding grooves having alternating protrusions on their opposite sides forming a sine curve shaped path.
According to yet another embodiment, the assembly for opening cigarette wrappers in a machine for recovering tobacco from defective and/or substandard cigarettes in which the cigarettes are translated along guiding grooves and at least one revolving disc knife is provided above each cigarette, each axis of rotation on which a disc knife is mounted lying on a plane parallel to the plane over which the geometrical axis cigarette are translated, is characterized in that the geometrical axis of the said at least one disc is slanted in relation to the axis of rotation of the said disc and in that the assembly is provided with means for blocking possibility of rotation of the cigarettes around their axes in the guiding grooves.
Preferably, the blocking means comprise the guiding grooves surfaces having sufficiently increased friction coefficient between the groove surface and the cigarette wrapper.
The advantage of the invention is that it is based on a simple concept. The effectiveness of the inventive method results from the pressure of the perforating knives applied eccentrically in relation to the cigarette axis which in turn results in generation of a torque. It should be noted however, that if the cigarette were not constrained in any way, it would rotate. Opening of the perforated paper wrapper is a consequence of the cigarette rotation being prevented according to the invention by an element introducing the resistance that is opposed against the generated torque. Consequently, the structure of the cigarette wrapper which has been weakened by the knife teeth is being torn. The element introducing the resistance may be replaced by another torque opposing to the torque forcing the cigarette to rotate.
The assembly according to the invention for opening cigarette wrappers, in which the method according to the invention is carried out is shown schematically in the drawing in non-limiting exemplary embodiments, where:
a shows a perspective view of the assembly for opening cigarette wrappers according to the first embodiment of the invention;
b shows a partially sectional view of the assembly of
a shows a view from above of the assembly for opening cigarette wrappers according to the second embodiment of the invention;
b shows a partially sectional view of the assembly of
a shows a perspective view of the assembly for opening cigarette wrappers according to the third embodiment of the invention;
b shows a partially sectional view of the assembly of
a shows a view from above of the assembly for opening cigarette wrappers according to the fourth embodiment of the invention;
b shows a partially sectional view of the assembly of
A machine for recovering tobacco shown in
In the first embodiment of the assembly according to the invention shown in
During opening, the cigarette 6 is being transported under the knife 7. As a consequence of the pressure of the knife 7 exerted on the cigarette 6, a torque Ma is generated, shown on
a and 5b show the second embodiment of the opening assembly according to the invention, in which a revolving disc knife 7 is mounted on a shaft 8, its axis m lying on the plane B which is parallel to the plane A over which the cigarette axes k are moving and the plane C on which the disc knife 7 lies is slanted in relation to the axis of the cigarette being cut by an angle α. In the part of the cigarette moving along the groove 5IV being in contact with the disc knife 7 a torque Ma is produced, the torque Ma being locally variable along the line of contact of the knife and the cigarette. The torque Ma acts on fragments of the cigarette, around the axis k. The rotation of the consecutive fragments of the cigarette is blocked by a sufficiently high friction coefficient between the surface of the groove 5IV and the cigarette wrapper. In consequence of the pressure of the knife 7 on the cigarette 6, a torque Mc is produced which is a friction torque, being locally variable along the line of contact of the knife and the cigarette, and counteracting the torque Ma.
a and 6b show the third embodiment of the opening assembly according to the invention, in which a revolving disc knife 7 is mounted on a shaft 8, its axis m lying on the plane B which is parallel to the plane A over which the cigarette axes k are moving along the grooves 5V having a sinusoidal shape. This type of groove shape may be obtained by provision of alternate inserts 12 on the opposite sides of each groove 5V. With the position of the disc knife 7 plane C being fixed and the shape of the groove being sinusoidal, consecutive parts of the cut cigarette are being moved perpendicularly to its axis k and parallel to the plane A. In consequence, a locally variable torque Ma is acting on the cigarette around its axis k. A properly selected sufficiently high friction coefficient between the surface of the groove and the cigarette wrapper ensures that a friction torque Mc is produced in consequence of the cigarette 6 being pressed by the knife 7 to the inner surface of the groove 5V, the friction torque Mc counteracting the torque Ma. The rotation of the cigarette while cutting is thereby blocked.
a and 7b show the fourth embodiment of the opening assembly according to the invention, in which the axis of the revolving disc knife 7 mounted on a shaft 8 lies in the plane B which is parallel to the plane A over which the cigarette axes k are moving. The geometrical axis n of the knife 7 is slanted in relation to the axis of rotation m by an angle β. In consequence of such a mutual arrangement of the knife 7 and the shaft 8, the line of contact of the knife 7 with the cigarette wrapper is not stable in relation to the cigarette axis k while the cigarette 6 is being transported in the groove 5VI and the knife is revolving. In fact this line of contact is oscillating in relation to the axis k, passing from one side thereof to the other and causing a variable torque Ma to be produced and act on the cigarette 6 around its axis k.
During opening a cigarette, the cigarette 6 is constantly pressed by the knife to the inner surface of the groove 5VI, having an appropriate friction coefficient of the pair—the material of the groove and the cigarette wrapper, which causes a torque Mc to be produced, this torque Mc being variable and depending on the oscillations and counteracting the torque Ma in consequence of which the rotation of the cigarette is blocked.
Number | Date | Country | Kind |
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390677 | Mar 2010 | PL | national |
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Search Report issued by the Urzad Patentowy Rzeczypospolitej Polskiej (Patent Office of the Republic of Poland) in the corresponding Polish patent application P-390677, May 31, 2010. |
Number | Date | Country | |
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20110220129 A1 | Sep 2011 | US |