This application claims priority pursuant to 35 U.S.C. 119(a) to United Kingdom Application No. 2218682.9 filed Dec. 12, 2022, which application is incorporated herein by reference in its entirety.
The present invention relates to a method of installation, particularly, but not exclusively, installation of Gravity Based Structures and/or bases or supports therefor; and associated apparatus.
In various industries, such as the renewables, oil/gas and utilities industries, structures are often required to support the weight, and often other forces, associated with installations thereabove.
Often such structures can be in marine locations, typically protruding above the sea level. Various anchoring, tethering and support structures have been employed for such offshore structures.
For example, monopoles, tripods or other piling supports can be inserted into the seabed to provide a fixed support for the installation thereabove. Other structures, such as tension leg platforms are utilised in particular circumstances for some offshore installations. Offshore installations such as wind turbines and the like are sometimes supported on structures that acquire stability from their own weight on the seabed, typically known as “Gravity Based Structures” (GBS). Gravity based structures deployed on the seabed provide stability by virtue of their own weight. Use of gravity based structures for supporting various types of offshore installations is one option for installation on particular seabed floors.
It may be an object of one or more aspects, examples, embodiments, or claims of the present disclosure to at least mitigate or ameliorate one or more problems associated with the prior art, such as those described herein or elsewhere.
According to an aspect there is provided a method of performing an operation. The operation may comprise a method of installing a structure. According to an aspect, there is provided a system for performing the method.
In at least some examples, there is provided a method of constructing a support structure. The method may comprise providing a support pre-structure for supporting a construction thereabove. The construction may comprise a weight. The construction thereabove may be associated with a Gravity Based Structure (GBS). The support structure may comprise a substructure. The support structure may effectively comprise a pre-structure for locating below the construction, such as the GBS, thereabove. The method may comprise installing the substructure at a position to be below the GBS. The substructure may provide a foundation upon which to support the GBS when installed. The method may comprise installing the substructure to define at least an annular support region for the GBS. The method may comprise installing the GBS above the substructure with the annular support region below the GBS.
According to at least some examples, there is provided a method of installing a Gravity Based Structure (GBS), the method comprising: installing a substructure at a position to be below the GBS, the substructure providing a foundation upon which to support the GBS when installed, the method comprising installing the substructure to define at least an annular support region for the GBS; and installing the GBS above the substructure with the annular support region therebelow.
The method may comprise installing the GBS at a marine location. The substructure may comprise an offshore substructure, such as for installation at or in a seabed. The method may comprise installing the GBS at a subsea location. The method may comprise installing the GBS to be at least partially submerged once installed. The method may comprise installing the GBS to be fully submerged once installed. The method may comprise installing the substructure at a marine location. The method may comprise installing the substructure at a subsea location. The method may comprise installing the substructure to be at least partially submerged once installed. The method may comprise installing the substructure to be fully submerged once installed.
The substructure may comprise a support element. The support element may comprise a tubular support. The tubular support may comprise a circular profile. The tubular support may comprise a skirt element. The skirt element may comprise a cylindrical profile. The skirt element may comprise a vertically-oriented cylinder with a central longitudinal axis of the cylinder being vertically oriented when installed. The cylinder may comprise a hollow cylinder. The cylinder may comprise an open central portion for accommodating foundation material therein when installed. The foundation material may comprise formation material, such as in situ formation material (e.g. soil, ground, rock/s, etc.) at the location for installation of the substructure. Additionally, or alternatively, the foundation material for at least partially filling the support element's open central portion may comprise ex situ material, such as supplied materials (e.g. ballast, gravel, concrete, etc.).
The skirt element may be open at the bottom, at least prior to and/or for/during installation. The skirt element may be open at the bottom for facilitating insertion of the skirt element into the formation. The skirt element may comprise a thin-walled element. For example, the wall thickness of the wall defining the cylinder may comprise a thickness of at least an order of magnitude less than a radius of the cylinder. The skirt element may comprise a metal element. For example, the skirt element may be formed of or from steel, such as plate or sheet steel. Additionally, or alternatively, the skirt element may be formed from concrete. The method may comprise prefabricating the skirt elements at a location remote from the location for installation.
The substructure may comprise a plurality of support elements. The plurality of support elements of the substructure may be associated with a single structure thereabove.
The method may comprise arranging the plurality of substructure support elements circumferentially to define the annular support region for the GBS. The plurality of substructure support elements may comprise a plurality of skirt elements. The plurality of skirt elements may each define a pocket or compartment within the skirt, such that a plurality of pockets or compartments are provided beneath a single GBS. The skirt may isolate the soil beneath the foundation/GBS. The skirt may encapsulate any water pockets within the soil.
In at least some examples, the substructure may enable a reduction or even elimination of at least some bespoke or dedicated scour protection. For example, the installation methods and/or presence of the particular substructures may already mitigate a negative effect/s associated with scouring.
The skirt elements may be dimensioned to be considerably smaller than the GBS to be supported thereabove. The skirt elements may be dimensioned to each only comprise a diameter considerably smaller than that of the annular support region defined by the plurality of skirt elements. The skirt elements may each comprise a diameter less than a radius of the GBS to be supported thereabove. The plurality of skirt elements may be laterally arranged to define the annular support region. The plurality of skirt elements may be non-concentrically arranged. The center of each skirt element may be non-coincident with the other skirt elements. The plurality of skirt elements may be arranged around a common centrepoint, such as corresponding to a vertical, central longitudinal axis of the GBS when installed. The plurality of skirt elements may be distributed, such as evenly distributed, around the centrepoint. The plurality of skirt elements may be arranged in an annular pattern centered on the longitudinal axis of the GBS, the annular pattern defining the annular support region. When installed, the plurality of skirt elements may be horizontally laterally arranged. The plurality of skirt elements may be horizontally spaced from each other. The plurality of skirt elements may all be installed at a similar height and/or to a similar depth when installed. The tops of all the skirt elements may be on a same horizontal plane once installed. The plurality of skirt elements may define the horizontal plane when installed. In at least some examples, the bottoms of all the skirt elements may be on a same horizontal plane once installed.
The present applicant has identified that, conventionally, GBS may encounter issues, such as reduced stability, or lessening of stability over time. For example, effects associated with the local environment, such as cyclic action of waves, currents, etc. can weaken the load-bearing capacity of the GBS, such as due to increased pore water pressure. In some cases, ‘pore pressure build-up’ in the soil below the GBS can lead to a water cushion, weakening the effectiveness of the GBS. Here, the provision of the substructure as defined herein can at least mitigate such potential issues associated with GBS.
The skirt elements may be individually installed. The substructure may be installed incrementally. Alternatively, the method may comprise simultaneously installing the plurality of skirt elements.
In at least some examples, the skirt element/s may be open at the top. The skirt element/s may be open at the top at least prior to installation. At least during installation, the skirt elements may be open at their upper ends, the upper ends being below the GBS when installed.
In at least some examples, the skirt element/s may be closed at the top. The skirt element/s may comprise an inverted cup-shape, at least prior to and/or for installation. The skirt element may comprise a top cover. Accordingly, the skirt elements may be enclosed at an upper end, the upper end being below the GBS when installed. Each skirt element may be enclosed at an upper end by a respective end wall. Alternatively, the plurality of skirt elements may be enclosed at their respective upper ends by a common end wall. The common end wall may comprise a circular or ring-shaped end wall. The common end wall may be configured to correlate to the arrangement of the skirt elements when installed. For example, the common end wall may define or circumscribe a footprint or circle within which the skirt elements are arranged when installed.
The method may comprise enclosing the skirt element prior to installation of the skirt element. The method may comprise enclosing the skirt element prior to transportation of the skirt element to the location for installation. Alternatively, the method may comprise enclosing the skirt element/s after installation of the skirt element/s. The method may comprise enclosing the skirt element/s by placing the top cover over the upper end of the skirt element/s.
The method may comprise attaching the top cover/s to the skirt element/s. Alternatively, the method may comprise locating the top cover/s on the skirt element/s to be held in place by weight. The top cover may comprise a concrete member, such as a concrete slab.
The plurality of skirt elements for forming a single GBS support structure may all comprise a similar type. For example, each of the plurality of skirt elements may comprise a similar configuration/s, such as dimension/s and/or a presence of a top cover/s. In at least some examples. The substructure comprises a plurality of similarly-proportioned skirt elements, regularly arranged about a central longitudinal, vertical axis for the GBS.
The method may comprise providing the substructure below the GBS such that the substructure falls within a footprint, such as a periphery or circumference when viewed in plan view, of the GBS when installed; and wherein a central axis of the substructure is vertically aligned with a central axis of the GBS when installed.
The method may comprise providing the substructure below the GBS such that the substructure overlaps a periphery, such as a circumference, of the GBS when installed, with a portion/s of the substructure being located internally and another portion/s of the substructure being located externally of the GBS when viewed in plan view.
The method may comprise inserting or lowering the substructure at least partially into the formation below.
The method may comprise installing the skirt element/s in a powered operation. The powered operation may comprise vibration or agitation. The powered operation may comprise piling or driving the support element/s into Where the skirt element is enclosed at the top, the skirt element may effectively function as a suction bucket during installation. Accordingly, the method may comprise creating a pressure differential, such as with a pump/s, to create an underpressure within the skirt such the skirt is pulled downwards (onto/into the formation therebelow).
The method may comprise pre-installing the substructure in advance of the GBS. The method may comprise the GBS being installed above the substructure subsequent to the substructure. The method may comprise transporting the substructure to the location for installation separately from the GBS.
Alternatively, the method may comprise pre-assembling the substructure with the GBS thereabove. The method may comprise the substructure being installed together with the GBS. The method may comprise transporting the GBS and substructure as a combined pre-assembled unit to the location for installation. Alternatively, the method may comprise pre-assembling the substructure at or adjacent the installation location prior to installation.
The method may comprise connecting the substructure to the GBS. The method may comprise connecting the substructure to the GBS prior to installing the substructure. Additionally, or alternatively, the method may comprise connecting the substructure to the GBS subsequent to installing the substructure.
The method may comprise providing a separation between the substructure and the GBS thereabove. The separation may provide a gap, such as of at least 50 mm, optionally 10 mm or considerably more, between a top of the substructure and a bottom of the GBS. The separation may be between all of the substructure and all of the GBS. Accordingly, the substructure and the GBS may be entirely separated by the gap. The method may comprise providing a buffer, levelling or other deformable laver/s between the top of the substructure and a bottom of the GBS. The method may comprise providing a gravel bed between the substructure and the GBS. The method may comprise applying a gravel bed on top of the substructure prior to application or installation of the GBS thereabove.
The method may comprise improving the stiffness of region below the GBS. The method may comprise improving the stiffness of the foundation/s below the GBS prior to installation of the GBS. The method may comprise providing a uniform, or at least more uniform, stiffness of substrate or region below the GBS. The method may comprise reducing or even eliminating remedial soil works to uniformize the soil stiffness. The method may comprise improving the stiffness by installing the substructure. The substructure may effectively comprise one or more stiffeners such that the method comprises providing an improved stiffness of foundation for the GBS. The improved stiffness being relative to the formation/soil prior to the installation of the substructure. The skirt element/s may provide at least a portion of the stiffness.
The method may comprise providing a consistent stiffness of support around at least the annular support region for the GBS. The consistent stiffness of support may be provided at least partially by a consistency of stiffness of the substructure.
There may be provided a substructure for supporting the GBS, the substructure providing a foundation upon which to support the GBS when installed, wherein the substructure comprises at least an annular support region to define an annular support for the GBS when installed.
The substructure may comprise a plurality of substructure elements. The plurality of substructure elements may be arranged circumferentially when installed to define the annular support region for the GBS. The plurality of substructure elements may comprise a plurality of skirt elements. The skirt elements may each comprise a vertically-oriented cylinder, with a central longitudinal axis of the cylinder being vertically oriented when installed. Each cylinder may comprise an open central portion for installation for accommodating foundation material therein when installed.
The skirt element may comprise a metal cylinder. Additionally or alternatively, the cylinder may comprise a concrete cylinder. The cylinder may be configured for insertion into the formation when installed, such that the open central portion is filled with formation and an upper end of each skirt element is adjacent an upper surface of the formation.
According to an aspect there is provided a system comprising the apparatus of any other aspect, example, embodiment or claim. The apparatus may comprise the substructure or a component thereof, such as a support/skirt element, of any other aspect, claims, embodiment or example.
According to an aspect, there is provided an installation. The installation may comprise comprising the GBS and the substructure of any other aspect, example, claim or embodiment. The installation may comprise a separation between the substructure and the GBS thereabove. The separation may provide a gap, such as of at least 50 mm, optionally 10 mm or considerably more, between a top of the substructure and a bottom of the GBS. The separation may be between all of the substructure and all of the GBS. Accordingly, the substructure and the GBS may be entirely separated by the gap. The installation may comprise a buffer, levelling or other deformable laver/s between the top of the substructure and a bottom of the GBS. The installation may comprise a gravel bed between the substructure and the GBS. The method may comprise applying a gravel bed on top of the substructure prior to application or installation of the GBS thereabove. The gap between the substructure and the GBS thereabove may be filled with the gravel bed.
According to an aspect, there is provided an array of support elements according to any other aspect, embodiment, example or claim. For example, there may be provided an array of skirt elements for forming a substructure beneath a GBS when installed. The array may be provided distal to the installation location. The array of support elements may be provided discretely.
According to an aspect, there is provided a method of using the apparatus, such as the substructure or portion/s thereof, according to an aspect, claim, embodiment or example of this disclosure.
The steps of the method may be in any order.
According to an aspect of, there is provided an apparatus configured to perform a method according to an aspect, claim, embodiment or example of this disclosure.
Within the scope of this disclosure, it is expressly intended that the various aspects, embodiments, examples and alternatives set out in the preceding paragraphs, in the claims and/or in the following description and drawings, and in particular the individual features thereof, may be taken independently or in any combination. That is, all embodiments and/or features of any embodiment can be combined in any way and/or combination, unless such features are incompatible. The applicant reserves the right to change any originally filed claim or file any new claim accordingly, including the right to amend any originally filed claim to depend from and/or incorporate any feature of any other claim although not originally claimed in that manner.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
An embodiment of the present disclosure will now be described by way of example only and with reference to the accompanying drawings, in which:
Referring firstly to
Referring now to
Accordingly, here, the method comprises providing a support pre-structure in the form of a substructure 10 for supporting a construction thereabove. As shown in
In the example here, there is provided a method of installing a Gravity Based Structure (GBS 12), the method comprising installing the substructure 10 at a position to be below the GBS 12, the substructure 10 providing a foundation upon which to support the GBS 12 when installed, the method comprising installing the substructure 10 to define at least an annular support region for the GBS 12; and installing the GBS 12 above the substructure 10 with the annular support region therebelow. It will be appreciated that the location installation here is a subsea marine location, with the substructure 10 being located at the seabed. Here, the method comprises installing the substructure 10 to be fully submerged once installed. Accordingly, the method in this example comprises installing the GBS 12 to be at least partially submerged once installed.
Referring now to
The skirt element 16 is open at the bottom, prior to and during installation. The skirt element 16 is open at the bottom for facilitating insertion of the skirt element 16 into the formation. The skirt element 16 comprises a thin-walled element. For example, the wall thickness of the wall defining the cylinder comprises a thickness of at least an order of magnitude less than a radius of the cylinder. The skirt element 16 here comprises a metal element formed from plate or sheet steel. Here, the method comprises prefabricating the skirt elements art a location remote from the location for installation.
The substructure 10 comprises a plurality of support elements. The method comprises arranging the plurality of substructure 10 support elements circumferentially to define the annular support region for the GBS 12. The plurality of substructure 10 support elements comprises a plurality of skirt elements. The plurality of skirt elements may each define a pocket or compartment within the skirt, such that a plurality of pockets or compartments are provided beneath a single GBS 12. The skirt may isolate the soil beneath the foundation/GBS 12. The skirt may encapsulate any water pockets within the soil.
It will be appreciated that the arrangement of the skirt elements 16 can improve poor soil conditions. Here, the plurality of skirt elements 16 (for forming the single support substructure for the single GBS) all comprise a similar type. Each of the plurality of skirt elements 16 comprises a similar configuration, including dimensions. Accordingly, the substructure 10 comprises a plurality of similarly-proportioned skirt elements 16, regularly arranged about the central longitudinal, vertical axis 18 for the GBS 12. In the example shown here, the substructure 10 comprise a total of fourteen skirt elements 16, each with a diameter of 7.9 m. The skirt elements 16 are arranged around the central longitudinal axis 18, to define the annular region with an inner diameter (global middle) of 36 m; and an outer diameter of 44 m. The substructure 10 here is configured to provide a skirt penetration of 5 m into the formation. The plurality of skirt elements 16 can be configured to transfer global base shear load through a soft top soil layer and down to competent soil. In the example shown here, the substructure 10 is configured for a soil zone 2B with a 2.4 m weak top layer. The skirt elements 16 are lift-installed prior to installation of GBS (e.g. 4 points lift). As shown here, a 0.5 m penetration (weight 1100 mT) is used; whereafter suction can be applied during installation. Accordingly, a maximum suction used during penetration can be around 180 kPa, as illustrated in
In the example shown here, each steel skirt element 316 has a diameter of 8.9 m; and a height of 6 m; formed from steel plate with a 40 mm thickness. The skirt slab 322 has an outer diameter more than four times that of the individual skirt elements 316. The skirt slab 322 has an outer diameter around 42 m in the example shown. The skirt slab thickness of 1.1 m can be achieved with concrete/steel (e.g. reinforced concrete). Accordingly, the approximate dry weight is 3650 tons; with an approximate submerged weight of 3400 tons.
Here,
Here, each of the four free-standing skirt elements 216 can be installed prior to installation of the gravel pad and GBS 212. There is no mechanical connection between the GBS 212 and the skirt elements 216. Accordingly, the fabrication and transport of the GBS 212 can be as for without such a substructure 210 (e.g. as for a conventional GBS fabrication and transportation). Furthermore, such installation can mitigate or even eliminate additional skirt offshore work after GBS 212 installation.
Once the GBS 312 has been installed, then the remaining structure can be completed. For example, as shown in
It will be appreciated that the provision of such substructures below the GBS as shown can improve the stiffness of formation/soil below the GBS (prior to installation of the GBS). The installation methods provide a more uniform stiffness of substrate or region below the GBS (e.g. relative to the formation/soil prior to the installation of the substructure—and relative to conventional soil remediation operations). Accordingly, the installation methods reduce or even eliminate remedial soil works to uniformize the soil stiffness.
It will be appreciated that, although schematic, the relative proportions of the skirt elements shown are shown to scale with the relative proportions of the slabs, GBS and annular regions shown.
All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
Each feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed. The claims should not be construed to cover merely the foregoing embodiments, but also any embodiments which fall within the scope of the claims, including with equivalence.
Number | Date | Country | Kind |
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2218682.9 | Dec 2022 | GB | national |