Not applicable.
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Not applicable.
The invention presented here relates to an automated process and system for storing and distributing objects or articles having various sizes and shapes. The domain of the invention is that of warehouses for automatic dispensing and stocking systems that make it possible to select and remove various objects or articles automatically, such as, for example, food products, hardware products, hardware articles, parapharmaceuticals, multimedia, toys, etc.
Automatic dispensing machines are known from the prior-art (U.S. Pat. No. 3,126,124, U.S. Pat. No. 3,788,516, EP-0 779 605, BE-654 952) based on the solutions that enable the release of the article ordered and its fall by gravity into a delivery opening. These systems, based on the use of spirals, pushrods, rocker trays, cams, or other automatic mechanisms, have several disadvantages:
Also, automated stocking systems (WO-88/03 506, WO-88/05 292) are known of the transstocker type. These systems generally require the use of intermediate containers (trays, tubs, drawers, cassettes, pallets, . . . ) of a specific size in or on which the objects are stocked. In the contrary case, these systems can only handle a few different sizes of objects.
Automatic stocking and removal systems (EP-0.779.605 A2, EP-0 991 037) are known, based on the stocking of objects in inclined or vertical racks and the removal of the article at the bottom of the stack. These systems are reserved for light objects that are non-deformable and not very fragile. The objects must actually support the weight of a stack of identical objects and a fall into a tub or onto a conveyor belt.
Also, robotized warehouses (EP-0.885.817 A1, FR-2.385.620, FR-2 378 697) are known based on the principle of stocking articles in rows equipped with pushrods activated by a transport device make it possible to transport the article ordered towards a delivery opening. Systems of this type also have several disadvantages:
Finally, automated stocking devices (EP-0.026.754 A1, EP-1 004 996) are known in which the objects are stocked on trays equipped with conveyor belts. The use of individual and independent control instruments for the motorization of the belts during the removal of objects leads to an increased cost and a low modularity of the stocking zone. In addition, the objects must withstand a fall into a tub or onto a conveyor belt.
The problems posed thus notably consist of: obtaining an automatic stocking and dispensing system for objects while at the same time processing a large number of articles of a varied nature, shapes, and sizes; enabling the delivery of several of these objects simultaneously, enabling the reloading of the stock of objects, while functioning as a storehouse; simplifying the construction, the functioning, and the maintenance of the installations, and in making it possible to create these latter conditions with easily adaptable configurations and obstructions depending on the restrictions of the installation.
The process of the invention applies to an automatic stocking and dispensing system of the type consisting of an assembly of racks comprising a plurality of shelves or trays for stocking articles, a mechanism for receiving and transport driven by a command and control system able to move in front of this assembly of racks, and to position itself in front of the tray supporting the stock of articles that corresponds to the selected object, in order to receive at least one of these articles extracted from the stock by delivery, and a user interface comprising mechanisms for display and selection of the type of objects selected by the user during his order, possibly equipped with mechanisms for automatic payment of the price of the objects ordered in the case of a use of the system for commercial purposes.
According to a first characteristic arrangement of the process and the system of the invention, the objects or articles having a same reference are stocked one after the other, on the upper side of one or more endless idle-mounted conveyor belts, this conveyor belt or belts comprising the receiving surface of one of the different bays of a stocking rack, and the selective motorization of this conveyor belt or belts, driving the displacement of the articles that they support in the direction of a removal point, is obtained by the application of motorized rollers mounted on a mobile extractor moving in front of the stocking rack, and driving by friction the conveyor belt(s) of the bay supporting the selected or ordered articles, in a manner so as to enable the transfer of the first of these articles onto a receiving surface of the extractor.
This process produces several advantages:
According to another characteristic arrangement of the process and the system of the invention, the receiving surface of each stocking tray is comprised of a plurality of slightly spaced endless narrow conveyor belts idle-mounted individually, and the metallic framework arranged under the upper side of these belts is provided with rows of openings extending in parallel to the belts and below the spaces arranged between them for the removable mounting of vertical separators that enable the division of each tray into several bays with equal or different widths and having receiving surfaces that are comprised of one or more conveyor belts.
According to another characteristic arrangement of the process and the system of the invention, the vertical members and the lateral edges of the metallic structure of the trays are constructed in a complementary manner in order to enable removable attachment at different heights of the trays onto the vertical members.
Using these characteristic arrangements, the configuration of the rows can be easily adapted to the width and the height of the articles to be dispensed and this configuration can be easily modified if necessary in moving the separations and/or the trays. The number of stocking racks and their arrangement on one or more rows can be modulated depending on the number and the volume of the objects to be dispensed and the configuration of the place in which the system is installed.
According to another characteristic arrangement of the process and the system according to the invention, the extractor deposits the objects taken, during an order for several articles, onto a collecting mat with which it forms a mobile assembly capable of moving in front of the racks.
The temporary stocking of objects after their removal according to this advantageous arrangement makes it possible, during an order for several objects, to deliver all of the objects simultaneously after having successively extracted them. Thus, the global duration of the dispensing operation is reduced, and the system is rapidly available for a new order.
In addition, the transfer of objects from their stocking site to the delivery opening is done by transport on the horizontal conveyor mat, which enables the processing of objects of various types, shapes, and sizes, prevents the drops of objects and limits the mechanical stresses to which the objects are subject.
The above goals, characteristics, and advantages, and still others, are best described in the description that follows and the attached drawings:
FIGS. 8 to 12 show, schematically, the functioning of the extractor in different phases of removal of an object.
Reference is made to the drawings mentioned to describe the advantageous example, though in no way restrictive, for implementing the process and realization of the system according to the invention.
In the presentation that follows, it is specified that:
The functioning of a system of this type is easily designed.
The user forms and validates his order using the screen for display and data capture 9, which is equipped with a touch-sensitive plate. He selects his objects by navigating in a virtual catalog in which the objects in stock are classed by families. Additional information (photos, characteristics, price . . . ) can be displayed during the selection of an object. When the user has validated his order, the system successively reduces the stocks of each of the objects ordered then delivers the entire order in the zone of the delivery opening 7.
In the case of a use of the system for the paid dispensing of objects, reducing the stocks of the objects is initiated after the validation of the payment, and a receipt that repeats the detail and the price of the delivered objects is delivered to the client. Several payment modes can be used (coins, bills, electronic coin purse, bank card or store card).
The user can also place an order remotely from a distance, in connecting over a computer network, for example, of the internet or intranet type, linked to the system and capable of querying the stock. A file number is allotted to the user and the objects that he ordered are reserved for him for a specified time period. In order to get his order, the user calls, on the screen for display and data capture 9, the file number that was allotted to him remotely, then makes the payment of the ordered objects, which initiates the removal of the reserved objects and their delivery into the delivery chamber 7.
As
The rigid framework 2a of the trays 2 arranged between the upper and lower sides of the endless belts 13 is provided with openings 15b aligned in parallel to the conveyor belts 13 and accessible between the spaces separating the upper sides 13a of them. Each row also consists of partitions or separations 15 made in order to be able to be positioned vertically between the stocking and conveyor belts 13. The lower edge of these separations is, for example, equipped with lugs (not shown) or similar assembly elements designed to engage in the openings 15b of the rigid framework 2a. The trays 2 are of a type divided into several bays 14 opened at the front and at the rear, a bay functioning for the stocking of a plurality of objects having a same reference. A bay 14 comprises one or more conveyor belt(s) 13 depending on the width of the object 11 which is stocked there. It is understood that the width of the bays can be rapidly and easily modified depending on the needs, by simple lateral displacement of the removable separations 15.
The objects processed by the process and the system of the invention can be of a varied nature: grocery products, parapharmacy products, detached automobile parts, toys, multimedia products, etc. These objects can be of any shape, i.e. deformable, but must, however, have a stable support surface. Spherical or cylindrical objects fitted on a generatrix are excluded, except for being placed on adequate supports or disposable bases.
Several racks 1 can be attached together in order to form an adjustable stocking magazine, according to one or two rows, or even more than two rows. The layout of the racks and bays 14 is registered in the command and control system by the intermediary of a reading terminal that has portable bar codes. As shown in
The sizeable depth of the trays 2 associated with the principle of reloading the bays from the rear of the rack enables the reloading of the magazine without it being necessary to interrupt the function of the system and the possible removal of articles in the process.
The installation also consists of a mobile assembly moving in front of the bays 14 of the row or rows of rack 1, this assembly comprising one or two extractors 3 and a collecting mat 4, the extractor or each extractor being arranged laterally relative to the collecting mat 4.
The extractor or each extractor 3 is comprised of a plurality of endless conveyor belts 22 whose upper side 22a comprises a mobile receiving surface and whose width and spacing corresponds approximately to the width and the spacing of the conveyor belts 13, while the collecting mat 4 is comprised of a single endless conveyor belt.
The conveyor belts 22 and the conveyor belts 4 run in perpendicular directions and the surfaces of their active upper side are, preferably, placed at the same level, or approximately at the same level.
The collecting mat 4 comprises a receiving zone 16a on which the extractor or extractors 3 off-loads (NT) and a collecting zone 16b bordered laterally by the fixed walls 16c and at its front end by a wall 16d.
The starting of movement of the conveyor belts 22 and 4 is ensured by the motors M1 and M2, respectively, preferably comprised of electric motors.
The assembly (extractor 3+collecting mat 4) is loaded on a robot having two axes 5 moving in front of the rack wall 1 and ensuring the positioning of an extractor 3 facing the bay corresponding to the object to be taken out of stock. The extractor or each extractor 3 is equipped with a mobile slide valve 21 having a width and a spacing corresponding approximately to the width and the spacing of the belts 13 of the trays 2. The width of the slide valve 21 is equivalent to that of the largest object stocked which corresponds, for example, to the distance comprised between the exterior edges of a group of six belts 13.
On the collecting mat 4, the collecting zone 16 permits the temporary stocking of the objects after their extraction.
The motorization allowing the movements for docking of an extractor and the driving of the belts 13 involved by docking is shown in FIGS. 8 to 12.
At the level of each of the two lateral sides of the slide valve 21 of an extractor 3, the motor shaft 24 drives a crown 26 using a clutch having a catch mechanism comprised of a ratchet 25 carried by the crown and supported on a toothed wheel 24a set on the motor shaft 24. On the crown 26, one of the ends of a cable 27 is affixed, the other end of which is affixed on one of the ends of a shaft 30 mounted having a translational axial capacity in a fixed guide 44, against the opposing action of a helicoidal spring 31 arranged around the shaft and supported by the intermediary of its ends opposed, on the one hand, against the fixed guide and, on the other hand, against a shoulder comprising the other end of the shaft. These two springs 31 ensure an elastic support of the pressing rollers 23 on the front ends of the endless conveyors 13 of the trays 2. On the other hand, the cable 27 is wound on a pulley 41 supported by the mobile instrument of a magnetic valve designated in its entirety by the reference 40 in
A brake 28 is mounted near the crown 26 in a manner such that its brake shoe or block 28a can be supported on the crown, in an active position.
The mobile slide valve 21 carries the pressure rollers 23 designed to come to support against the front ends of the belts 13, the wheels 38 for driving the pressure rollers in rotation by the intermediary of the crowns 39, and the front pulleys 46 on which the conveyor belts 22 are wound whose upper side 22a rotates above the slide valve. The front pulleys 46 are arranged slightly set back relative to the pressure rollers 23, in a manner such that during the docking of the slide valve 21, only the pressure rollers maintain contact with the belts 13.
A first fixed sensor 29 makes it possible to detect the position of the shaft 30, while a second sensor 37, united with the slide valve 21, ensures the detection of the rear side of the object 11a during removal.
The extractor comprises clutch systems that enable the selective control of the drive of each conveyor belt 22 and pressure roller 23 associated with it. Each of these clutch systems comprises a drum 32 on which a conveyor belt 22 is wound, this drum being driven in rotation by the intermediary of an epicycloidal gear train whose planetary pinion gear 34 is driven by a crown 47 wound on a pulley supported on the motor shaft 24. This epicycloidal gear train comprises the motor pinion 34, satellites 35, an intermediate crown 33 and the drum 32 on which the conveyor belt 22 is wound. The intermediate crown 33 is equipped with peripheral notches 48 in which the mobile sliding bolt 36a of an electric latch 36 can engage. Due to this arrangement, only the belt(s) 22 located facing the bay 14 to be taken out of stock is or are set into movement when an article 11 is removed.
When the latch 36 is not driven (
In an advantageous manner, the linear speed and the adhesion of the belts 22 of the extractor are greater than those of the belts 13 of the plates 2. This difference in speed is linked to the different winding radii of the belts 22 on the wheels 38, the crowns 39 on these same wheels 38 and on the rollers 23 as well as the diameter of the rollers 23 that drives the belts 13 by friction.
In the following, the function of this extractor is described during the different phases of removal of the objects. For a better readability, a single belt 22 of the slide valve 21 is shown.
At rest, the extractor is in the configuration shown in
During the docking of the mobile slide valve, the upper side 22a of the belts 22 are placed at the same level as that of the upper side 13a of the belts 13 against which the pressure rollers 23 are placed in support.
The docking of the slide valve having been completed, the motor shaft 24 is set in rotation dextrorsum and the belts 22 opposite the bay to be taken out of stock are clutched due to the immobilization of the intermediate crown 33 of their clutch system, resulting from the engagement of the bolt 36a of the latch 36 in one of the notches 48 of the crown (
In detecting the passage of the rear side of the object 11a during removal, the sensor 37 controls the separation of the magnetic valve 40 and the relaxation of the brake (
If the order consists of other objects, the extractor 3 comes to be positioned facing the bay corresponding to the next object and performs a new removal from stock there. The objects previously extracted are then stocked temporarily in the collecting zone 16b of the collecting mat 4. The slippery surface of the conveyor belt of the mat 4 allows it to slide under the objects collected when they arrive against the stop 16d. When all the objects ordered have been extracted, the collecting mat 4 is activated in the opposite direction and comes alongside the delivery mat 6 in order to transfer the objects there, which are then transported towards the delivery opening 7 by the delivery mat 6. The dimensions of each of the products in stock are known by the command and control system such that a voluminous order can be divided up and delivered several times.
The fact that the transfer of the objects ordered 11 from their stocking bay 14 to the delivery opening 7 is ensured by conveyance on their supporting side, at least the conveyor belts 13, 22, 4 and 6, is also a characteristic arrangement of the present invention. This conveyance over a succession of horizontal or approximately horizontal conveyor mats notably enables the processing of objects of varied types, shapes and/or sizes, prevents objects from dropping and limits the mechanical stresses to which the objects are subjected.
Number | Date | Country | Kind |
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02/00316 | Jan 2002 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR03/00035 | 1/8/2003 | WO |