The invention relates to a method and a circuit arrangement for the operation of a discharge lamp. The method and the circuit arrangement are in particular designed for high-pressure gas mercury discharge lamps (HID [high intensity discharge] lamps or UHP [ultra high performance] lamps). The invention further relates to a lighting unit with a discharge lamp and a circuit arrangement of this type (for instance for fiber optics or for use as an endoscopic light source) and to a projection system with a projection display and a lighting unit of this type.
The radiation spectrum of discharge lamps with mercury in the gas filling is, in particular in the so-called UHP lamps, characterized by mercury lines and a relatively weak red range of the continuous spectrum. A known UHP lamp with 120 Watts, for instance, has an Ra8 color rendering index (CRI) of approximately 65 points, while a UHP lamp of higher power reaches a value of approximately 70 points.
It is possible to increase the color rendering index to some degree by increasing the mercury vapor pressure in the lamp. However, quite apart from the fact that this measure can involve technical difficulties, an optimum or sufficiently high color rendering index for every application cannot be achieved thereby. This applies in particular to applications in medical endoscopy. Other applications, such as projection displays, also benefit from improved color rendering, since this directly affects the efficiency of the projection display.
U.S. Pat. No. 6,441,564 describes a high-pressure gas discharge lamp wherein the color temperature and the color rendering index of the emitted light are to be held as constant as possible in dimmed operation. For this purpose, various measures are proposed, such as optimizing the mixing ratio of cesium and mercury in the discharge gas or increasing the degree of ionization, in particular of cesium. This is said to be achieved by superimposing current pulses of varying level, duration and number on the low-frequency lamp current to generate high electrical field strengths. These measures can, however, not be used in discharge lamps without cesium in the discharge gas.
It is therefore a general object of the invention to search for a way of increasing the color rendering index of a discharge lamp and in particular of a mercury discharge lamp to a greater degree.
It is a particular object of the invention to create a method and a circuit arrangement where discharge lamps and in particular mercury UHP lamps can be so operated that the emitted light has a significantly higher color rendering index than that which would be achievable by increasing the mercury vapor pressure.
As claimed in claim 1, this object is achieved by a method for the operation of a discharge lamp with at least one first mode wherein the lamp is essentially operated at its rated power and wherein the color rendering index and/or the pattern of the spectrum of the emitted light are/is adjusted by varying the amplitude Ip and/or the duration τp and/or the repetition rate f of current pulses superimposed on the lamp current.
The object is further achieved by a circuit arrangement as claimed in claim 16.
The lamp is in particular a mercury gas discharge lamp, preferably having a mercury vapor pressure of at least 100 bar.
Particular advantages of these objects lie in the fact that significantly wider spectral lines can be obtained and that the continuous part of the spectrum, in particular in the red range, can be raised. All this can be achieved without any modification of the lamp geometry or of the composition or pressure of the gas in the lamp and without increasing the power of the lamp. This applies in particular to lamps with pure mercury discharge and a relatively high mercury vapor pressure in the discharge gas. It has been shown that the color rendering index can be improved by about 15 points by means of the solution according to the invention. This not only results in the improved efficiency of projection systems, but also opens up new applications, for instance in medical endoscopy.
The superimposition of a current pulse of the same polarity as the relevant half cycle on a square-wave alternating lamp current at the end of each half cycle prior to polarity change in order to increase the stability of the arc discharge and to avoid arcing is known. Depending on the design and power of the lamp, the amplitude of such a current pulse may, for instance, be approximately 3 A, the total pulse power lying in the range between approximately 5 and 15% of the total lamp power. It has, however, been found that the color rendering index cannot be significantly influenced by these measures.
Useful further features of the invention are the subject matter of the dependent claims.
With the embodiment according to claim 3, the color rendering index can be increased further by means of a second mode.
With a lamp current according to claims 4 and 5, a particularly stable arc discharge can be achieved.
The subject matter of claims 2 and 6 to 9 is preferred values or ranges of various parameters which can be selected in dependence on the design and power of the lamp, on the intended application and the color rendering index requirements and on the pattern of the spectrum.
The subject matter of claim 10 is a preferred implementation of the second mode according to claim 3, while claim 11 describes a further measure for the optimization of a desired pattern of the radiation spectrum.
The subject matter of claims 12 to 15 is a third mode, which can be activated for the conditioning or regeneration of the lamp, for instance when a deposit forms on the inner wall of the lamp bulb or when the electrode gap has changed so much that the operating voltage comes to lie outside a preset range.
These and other aspects of the invention are apparent from and will be elucidated with reference to the embodiments described hereinafter.
In the drawings:
The spectral characteristic of a known UHP lamp is essentially determined by the relatively high mercury vapor pressure in the lamp bulb, which results in three distinct mercury lines and an essentially continuous portion of the spectrum. Such a time-resolved spectrum is shown in
To improve the Ra8 color rendering index of the light emitted by a UHP lamp of this type, current pulses are, according to
In addition, the Ra8 color rendering index can be improved by the superimposition of the current pulses according to the invention even if the lamp current is not a square-wave alternating current (for instance sinusoidal) or a direct current.
Depending on the design and power of the lamp, the current pulses have an amplitude Ip between approximately 5 and 50 A at a lamp current amplitude Ika between approximately 0.3 and 5 A. The duration τp of the current pulses lies between approximately 10 and 500 μs, their repetition rate f between approximately 50 Hz and 10 kHz.
The spectrum of the generated light obtained during such a current pulse is shown in
The patterns of these graphs clearly illustrate that the reversal of the mercury lines increases with the amplitude of the current pulses and that the continuous portion of the spectrum is generally raised,
It has been found that this is essentially due to the fact the conducting plasma channel is heated so intensively by the high current pulses that the absorption processes, owing to the high plasma temperature, result in an increased overall emission, a widening of the mercury lines at 577 and 579 nm and a reversal of the mercury lines at 404, 435 and 546 nm.
These changes of the spectral patterns correspond to an improvement of the Ra8 color rendering index during the duration of the current pulses. A first opportunity to make use of this light involves the operation of the UHP lamp together with a time filter, for instance in the form of a chopper wheel or an electrooptical modulator etc.
By suitable matching of the time filter to the frequency of the current pulses, in the case of the chopper wheel by suitable adjustment of its rotary speed, the light generated during the current pulses can be let through and made available for an application, while the light emitted outside the current pulse phases is blocked. Even if, as in any spectral filtering process, the efficiency of the lamp is reduced by this, this first measure can be expedient, in particular in applications demanding a timed resolution of the display, as in the case of stroboscopic lighting (for instance in DLP projection displays).
Without the use of a time filter, the spectrum of the total light emitted by the lamp is the time average between the spectrum during the duration of the current pulses and the spectrum during the remaining time in which these current pulses are not applied. Depending on the duration τp of the current pulses, their amplitude Ip and their repetition rate f, the resulting spectrum of the total emitted light lies between graph A and one of the other graphs B to E in
As a second measure, light with an improved color rendering index can be generated by relating the periods of time during and outside the current pulses to one another, i.e. by so selecting the duration τp, the repetition rate f and the amplitude Ip of the current pulses that the overall result is an average spectrum with a desired color rendering index.
A third measure, which may be combined with the second measure, involves the matching of the spectrum of the light emitted by the lamp to a desired pattern by using known spectral filters, such as interference filters, thus largely attenuating distinct spikes.
The duration τp of the current pulses is preferably as long as possible, the upper limit of this duration τp being determined by stability and by an excessive burning back of the lamp electrodes. A preferred value for the maximum duration τp of the current pulses is approximately 0.5 ms.
The minimum duration τp of the current pulses is determined in accordance with the reaction time of the plasma and is preferably approximately 10 μs.
Similar rules apply to the maximum amplitude Ip of the current pulses, because the thermal loading of the electrodes, which should generally be kept as low as possible, increases with the amplitude. A preferred value for the maximum current amplitude Ip is approximately 10 A, but in certain cases up to approximately 50 A can be used.
The lowest value for the current amplitude Ip is preferably approximately 5 A, because at or from this value, the reversal of the mercury spectral lines becomes , as indicated in
The repetition rate f of the current pulses is preferably chosen to be higher than the frequency of the alternating lamp current, which generally lies between approximately 60 and 180 Hz, typically in the range about 90 Hz. The higher the repetition rate f of the current pulses, the shorter can be their duration τp at equal pulse duty factor (2 f τp/T). The pulse duty factor of the current pulses preferably lies between approximately 5 and 50%. A repetition rate f of the current pulses between approximately 50 Hz and 10 kHz has been found to be particularly expedient.
It has further been found that a ratio between the power Pp during the current pulses and the total lamp power PLa of approximately 0.4 to 0.95 is particularly useful with regard to the increase of the Ra8 color rendering index.
This ratio between the power Pp during the current pulses and the total lamp power P1a is determined by the following equation:
P
p/P1a={2 fτPIP}/{2 fτPIP+(1−2 fτP)Ika}=2 fτPIP/Ika,
where τP designates the pulse duration, Ip the current pulse amplitude, Ika the lamp current amplitude and f the repetition rate.
The average lamp current Iavg is determined by:
I
avg=(1−2 f τP)Ika+2 f τP IP.
Graph A in
In comparison, graph B in
Graph C in
Graph A: 120 W, 100 Hz, 5%;
Graph B: 120 W, 400 Hz, 20%;
Graph C: 200 W, 400 Hz, 20%;
Graph D: 220 W, 400 Hz, 20%;
Graph E: 250 W, 800 Hz, 20%;
Graph F: 220 W, 800 Hz, 20%;
Graph G: 220 W, 400 Hz, 25%;
Graph H: 250 W, 1000 Hz, 25%.
For the above UHP lamp with 120 W, a lamp current frequency of 400 Hz and a pulse duty factor of the current pulse of 20%, graph B in
The position of the graphs further shows that the Ra8 color rendering index increases at nearly every current pulse amplitude with the pulse duty factor.
In addition, the graphs in
Graph A in
On the one hand, this clearly illustrates that the efficiency of UHP lamps in the pulsed mode is only very slightly lower than without current pulses. This slightly reduced efficiency is compensated by the benefits derived with regard to the Ra8 color rendering index. On the other hand,
For a UHP lamp with a power of 120 Watts, a lamp current frequency of 400 Hz and a pulse duty factor of the current pulses Ip of 20%, graph A in
In addition to the first and second modes for the improvement of the color rendering index of emitted light as described above, a third mode designed for the conditioning or regeneration of the lamp, during which at least one of the operating parameters, such as the amplitude and/or the frequency of the lamp current and/or the amplitude and/or the repetition rate and/or the duration of the current pulses superimposed on the lamp current are/is so adjusted that, for instance, the efficiency or the burning voltage of the lamp remains in a preset range, can be activated, preferably in predetermined time intervals or, if required, for a predetermined duration. These parameters should be selected or optimized in dependence on the design of the lamp and on the operating parameters of the first mode.
For the fact is it has been found in individual cases that a deposit (essentially tungsten) initially resulting in a blackening of the lamp bulb can form on the inner walls of the lamp bulb, particularly if the amplitude of the current pulses is relatively high. The main reason for this is the relatively high evaporation rate of tungsten during the high-current phases, possibly reinforced by an increase in ion current and sputter rate at the beginning of these high-current phases. The high thermal loading of the lamp bulb can then result in a re-crystallization of the quartz contained in the lamp bulb, leading to a white opacity of the lamp bulb and thus to light losses and a reduction of the efficiency of the lamp.
The reduction of the amplitude and frequency of the lamp current in the third mode (and thus of the repetition rate of the current pulses) relative to the first mode has been found particularly effective when removing the tungsten deposits.
By way of example,
For the removal of any tungsten deposits,
The third mode is preferably activated when there is no need for the high color rendering index (or the value is sufficient according to
Further conditioning or regeneration may involve the correction of any reduction or increase in burning voltage caused by the growth or burning-back of electrodes by suitable selection of the above parameters in the third mode.
In particular, the above numerical example for the third mode (low current amplitudes and frequencies) can result in an increase of the thickness or diameter of the electrode tips due to material accumulation. Owing to the resulting increased heat transfer along the electrode, the front surface of the electrode tip reaches its melting temperature only at a greater electrode tip length, resulting in its increased growth and in the reduction of the burning voltage of the lamp. The opposite effect (relatively thin and short electrode tips and thus limited electrode growth and a reduction of burning voltage or even a burning-back of the electrodes) is achieved by choosing a suitably high lamp current frequency.
There is also a control unit 20 which so controls the converter 10 that the pulses described above are applied to the direct current. The control unit 20 further so drives the collector 30 that the alternating lamp current has a presettable frequency.
In detail, the converter 10 includes a series-connected inductor 102, one terminal of which can be connected to a pole of the direct voltage source 11 via a change-over switch 101 (generally implemented in the form of a transistor and a diode) in a first switch position. In a second switch position of the change-over switch 101, the inductor 102 is connected in parallel to a capacitance 103 applied to its other terminal. In addition, a current measuring device 104 is provided to generate a current signal representing the level of the current flowing through the inductor 102.
The control unit 20 essentially comprises a microcontroller 201, a switching unit 202 and possibly a pulse generating stage (not illustrated) for the converter 10.
A voltage signal tapped off the output of the converter 10 is applied to one input of the microcontroller 201. At a first output, the microcontroller 201 generates a current reference signal (set value of the non-commuted lamp or pulse current), which is fed to the switching unit 202, and at a second output it generates a current direction and frequency control signal, which is applied to the collector 30 and effects the commutation of the direct current synchronous with the pulses and with a presettable frequency.
The switching unit 202 comprises a first logic gate 2021, to the first input of which the current signal of the current measuring device 104 is applied, while the reference signal generated by the microcontroller 201 is applied to its second input, and a second logic gate 2022, to which the current signal is likewise applied. The switching unit 202 further comprises a switching element 2023 with a set input connected to the output of the second logic gate 2022 and a reset input to which the output of the first logic gate 2021 is applied. An output Q of the switching element 2023 is finally connected to a switching terminal of the change-over switch 101 to switch it between its first and second switch positions.
The circuit arrangement essentially operates as described below, the processes involved in the ignition and starting of the lamp being known in prior art and therefore not having to be explained in detail.
At the beginning of a switching cycle of the converter 10, the change over switch 101 initially is in the first (upper) switch position, connecting the positive pole of the direct current source 11 to the inductor 102. As a result, the current flows through the inductor 102 and rises until its level as detected by means of the current signal exceeds the reference signal generated by the microcontroller 201 and applied to the second input of the first logic gate 2021.
When this happens, the first logic gate 2021 generates a signal at the reset input of the switching element 2023, which consequently switches the change-over switch 101 to the second (lower) switch position shown in
When this current has reached a value of 0, the second logic gate 2022 generates a signal at the set input of the switching element 2023, which then returns the change-over switch 101 to the first switch position, starting the process once more.
The switching frequency of the change-over switch 101 is essentially determined by the dimensions of the inductor 102 and generally lies between approximately 20 kHz and several 100 kHz. The dimensions of the capacitance 103 keep the output voltage applied to the converter 10 substantially constant, so that the current flowing through the collector 30 and the lamp 31 is also substantially constant and ideally half the reference value preset by the microcontroller 201. On the other hand, at its first output the microcontroller 201 has to generate a current reference signal with a level which is twice that of the desired lamp current.
The parameters described above, in particular the frequency of the lamp current, the pulse duty factor of the current pulses and their amplitude, duration, phase and frequency (repetition rate) are stored in a memory of the microcontroller 201, enabling it to calculate the current reference signal (set value) for the switching unit 202 and the current direction and frequency control signal for the collector 30.
Number | Date | Country | Kind |
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04102016.5 | May 2004 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2005/051405 | 4/29/2005 | WO | 00 | 9/15/2008 |