The present invention relates to electric power plants, and, more particularly, to a method and a relative soft-computing control circuit for a power plant.
Improvements in the field of power electronics and the complexity of modern control systems increase the demands of asynchronous motors in variable speed electric actuators, because of their robustness and efficiency. Traditionally asynchronous machines have been used in electric power plants, essentially in applications wherein the stator winding is connected to the distribution mains. Typical applications of asynchronous machines are in wind or water driven power plants or combined heat and power generation plants (CHP).
The reasons of this traditionally restricted field of use is that asynchronous machines do not have an excitation winding and thus they require an initial magnetization for starting power generation and a reactive power source for sustaining the magnetic induction field during operation. Moreover, when an asynchronous machine supplies a passive network, the frequency of the output voltage is not tied to the rotation speed of the shaft, as in synchronous machines.
To better understand the addressed problem, the functioning principles of asynchronous machines are briefly explained. An asynchronous motor functions as a power generator when the absorbed electric power and the mechanical power applied to the shaft of the machine are both negative.
From a mechanical point of view, this means that a torque must be applied to the shaft of the machine for generating power. Depending on the applications, either a thermal motor, a gas turbine, the vanes of an wind or water turbine or even another electrical motor provides such a torque. From an electric point of view, to render negative the electrical power absorbed by the asynchronous machine, the real part of the impedance of the machine that may be calculated by solving the well-known equivalent circuit depicted in
This condition is verified, with a good approximation, for a slip σ ranging from 0 and −1. By definition:
with ω being the angular frequency of the voltage and/or of the stator current, p the number of polar pairs and ωr the rotation speed of the shaft of the machine, this happens for rotation speeds larger than the synchronism speed ωs
This functioning condition is called “hyper-synchronism”.
When the power plant is connected to the mains, the output voltage of the machine and its frequency are imposed. When the power plant is isolated from the mains, the generated voltage and frequency are not so forced and regulating them is not easy. Indeed, the frequency is not directly correlated with the rotation speed of the machine, but with the slip and thus by load conditions. Moreover, it is not possible to regulate the voltage by modifying the excitation, because there is no such input in asynchronous machines.
For maintaining the induction field in the magnetic gap it is necessary to use a reactive power source. This may be done by coupling a bank of capacitors to the system.
From these consideration, it is clear that the sole condition that ensures a sinusoidal steady state at the desired frequency is that the sum of the load impedance is null, including an excitation capacitance C connected in parallel to a load resistance RL (in the case of purely Ohmic load), and the impedance of the machine, i.e.:
wherein Żmachine is the impedance of the machine, Żload is the load impedance, Rs is the resistance of the stator windings, R′r the resistance of the rotor “seen” from the stator, σ is the slip, RL is the load resistance, C is the capacitance of the excitation bank of capacitors, Ls is the stator leakage inductance and Lm is the magnetization inductance of the machine.
The system described in Eq. (1) includes two algebraic equations involving four variables σ, ω, C e RL. To have a singular solution, it is necessary to establish two of the four variables. Normally, these two variables are ω and RL because usually the load is readily established and the frequency must be constant and of a standard value (in Europe 50 Hz). The values of the capacitance C and of the slip a may thus be calculated.
According to this approach, the rotation speed does not depend on the torque applied to the shaft of the generator. This condition is verified because the equations (1) hold in the hypothesis that Lm be constant.
If magnetic nonlinearities are considered, the value of Lm depends on the magnetization current and thus on the value of the torque. As a consequence, there is a functional connection between the rotation speed and the applied torque.
For establishing the nominal voltage, it is possible to impose that the electromagnetic torque Tel and the mechanical torque Tm be equal at steady state conditions:
From the above considerations, the absolute value of the load impedance, and also the slip σ and the angular frequency ω, is determined once equations (1) are solved. Substituting the variable V with the desired voltage value, the torque to be applied to the asynchronous generator is determined.
A linear analysis, shows how the generated voltage and frequency depend on the torque and the capacitance. Typically, Lm is considered constant, thus the generated voltage depends on the torque Tm and the frequency depends on the capacitance C.
Literature describes asynchronous power generation systems in which voltage and frequency regulation are linearly implemented. Usually, the voltage is controlled by varying the total capacitance connected to the output line using a bank of capacitors individually connected into the circuit either electromechanically by contactors or electronically by using so-called “statcom” devices. Statcoms are devices that vary the impedance “seen” from the input nodes by configuring their switches. The frequency is controlled by adjusting the motor speed or by introducing a two-stage frequency converter between the asynchronous generator and the load.
A power plant that uses an asynchronous generator moved by a motor for supplying a load is depicted in
Block 1—Asynchronous Generator
The functioning of the asynchronous generator is determined by the following algebraic-differential equations:
wherein:
To make the asynchronous machine operate as a generator, the following inequalities must be satisfied:
Tel<0 and Tm<0.
By analyzing the mathematical model, the system of equations (3) includes two differential vectorial equations and one algebraic vectorial equation, but includes three vectorial variables (vs, is, i′r) and a scalar variable (θ).
The variables are determined by considering together equations (3) with equations (1) that describe the functioning of the power plant. When the plant is connected to the mains, a vectorial condition is introduced by specifying the module and the phase of the symmetric voltage component, as imposed by the mains.
Block 2—Motor
The motor PRIME MOVER is functionally represented as a block input with a signal coming from the control circuit for applying a corresponding torque (Tm) to the shaft of the asynchronous generator. As a matter of fact, the torque Tm may be constant, for example, by approximately considering the torque-speed characteristic of an engine in a certain range, or it may be a function of a certain parameter of the power generation plant (for example the speed). This naturally depends on the type of the prime mover.
Block 3—Electric Load and Excitation Group
This functional block may be described as shown in
The functioning of the circuit of
These two equations, together with equations (3) allow solving the system of differential equations when the system is isolated from the mains. The excitation group, schematically represented by the capacitance C of
Block 4—Control Circuit
It is the functional block that corrects the capacitance and torque values for regulating the generated voltage and its frequency.
Block 5—Remote Control Switches
Remote control switches select the functioning mode of the power plant: from the “grid-connected” mode (switches closed) to the “isolated” mode (switches open) or vice versa. Through special studies, the Applicant found that the commonly used separate control for voltage and for frequency, as illustrated in
This invention provides a method and a control circuit for an electrical power plant employing an asynchronous machine, capable of ensuring constancy of the output supply voltage and frequency (for example Vrms=220 [V], f=50 [Hz]) applied to a passive network connected to it, under virtually any load condition.
According to this invention, the control is implemented with soft-computing techniques (for example with a fuzzy logic control circuit), that allow generating control signals for adjusting the total capacitance C connected to the output line and the torque that the motor must deliver, both as a function of the sensed output voltage and frequency.
The fact that both the capacitance C and the torque Tm are adjusted as a function of both the voltage and frequency, allows control with enhanced precision pf the generated voltage even under functioning conditions at which magnetic non linearities are no longer negligible.
The control method for an electric power plant overcomes or significantly lessens the discussed problems and/or inefficiencies when using an asynchronous generator in the “isolated” mode and/or under a variable load conditions. More precisely, the method and related control circuit are for an electric power plant comprising an asynchronous generator for generating an AC voltage of a certain frequency on at least one output line, a prime motor for rotating the shaft of the asynchronous generator with a torque controlled through a first control signal for regulating the generated AC voltage, and a bank of capacitors the total capacitance of which connected to the output line is adjusted as a function of a second control signal for regulating the AC frequency.
Basically, the control circuit may generate each of the control signals by a soft-computing technique as a function of both the monitored AC frequency and amplitude of the generated AC voltage. The control circuit may be incorporated in an asynchronous generator power plant. The method may be implemented by software executed by a computer.
According to another innovative, the total capacitance connected to supply lines for matching a load may be adjusted by way of a switched L-C network, including a capacitor connected in parallel to the series connection of a switch and an inductor. By varying the turn on delay of the switch with respect to a zero-crossing event of the voltage on the supply lines, it is possible to vary the reactive power absorbed by the L-C network. This switched L-C network may be used for realizing a device for matching both a capacitive and an inductive load.
An innovative architecture of a driver for turning on a thyristor connected to a supply line is provided. Preferably, the switch of the above mentioned L-C network includes two thyristors connected in anti-parallel fashion and this driver is used for turning them one on. A load estimator is also provided for estimating the reactive power required by a load.
The invention will be described referring to the attached drawings, wherein:
The system of this invention has a control circuit that uses soft-computing techniques based on fuzzy logic or neural networks for conjunctively processing shifts (errors) from both the requested values of generated AC voltage and frequency. From these frequency and voltage shift information, through appropriate soft-computing rules, it determines capacitance and torque values needed by the power plant for stabilizing its functioning at the desired output voltage and frequency values (for instance Vrms=220V, f=50 Hz).
The control method of this invention contemplates a voltage and frequency feedback, according to the scheme of a sample embodiment of the control circuit of this invention of
It should be recalled that the values of C and of the torque Tm depend on the load supplied by the asynchronous generator, because its variations influence both frequency and the generated voltage.
The control technique uses a sole sensor of the generated AC voltage, because the frequency information may be obtained from an analysis of the sensed AC voltage signal, for instance by a dedicated software program. This may be done by executing with a microprocessor software that calculates the FFT (Fast Fourier Transform) of the generated AC voltage, producing a signal representative of the AC frequency corresponding to the first harmonic.
An alternative way is to use a frequency meter having an internal circuit that generates a pulse at each zero-crossing of the AC voltage or in correspondence with a maximum or a minimum, and a counter of the number of pulses detected in a unit time for producing a signal representative of the AC frequency.
The approach has the following advantages:
As a particular case of the control system, let us refer to an example of suitable fuzzy control system having the architecture depicted in
The adjustment logic of torque and capacitance values will be described later together with the fuzzy control unit.
The control circuit intervenes every time the frequency and voltage values are determined, as follows:
Ccurrent=Cprevious±ΔC
Tm-current=Cm-previous±ΔTm
Starting from a certain capacitance or torque value, the correction ΔC or Δtm to be affected will be algebraically added to the previous value.
The implemented fuzzy system contemplates Gaussian “membership functions” for the input variables, as shown by way of example in
As it is evident,
For the type of plant to be controlled, a set of 13 fuzzy rules, of the type
Alternatively, the control may be implemented with any other soft-computing technique. For example, the control circuit may be based on the use of a neural network, previously trained for keeping constants the amplitude and the frequency of the AC voltage by generating appropriate control signals of the output line capacitance and of the driving torque of the asynchronous generator.
In order to test its effectiveness, the control method has been simulated using an asynchronous generator specified by the nominal values of Table 1:
A prime mover with torque characteristics independent from the rotation speed was considered.
Electric Load and Excitation Circuit
For testing purposes, a purely resistive load was considered, in consideration of the fact that this choice does not limit the applicability of the control method because any R-L-C network may be transformed in an equivalent R-C network, as shown in
For the test, a 4 kW load, corresponding to a torque of 26 Nm and a capacitance of 70 μF (theoretical values obtained by solving numerically Eqs. (1)), was used.
After 5 seconds of steady-state running a step variation of the load was made, decreasing the absorbed power down to 3 kW. The results of the simulations are depicted in the Figures from 12 to 15.
The depicted graphs provide an immediately perceived compensation between the performance of a traditional open-loop controlled power plant with the performance of the disclosed power plant:
The power plant is capable of ensuring outstandingly good performance even when functioning in an isolated mode. The plant supplies to the load the required electric power with an outstandingly satisfactory “power quality” factor, that is with a voltage of 220 V±10%, a frequency of 50 Hz±1%, and a Total Harmonic Distortion (THD)<6%.
As remarked above, a very important task in asynchronous machine plants is to provide to the load the reactive power it needs. As stated before, the reactive power required by the load is in general not constant, and for this reason the scheme of
According to another innovative aspect of the system and method, a much simpler and less expensive solution, as shown in the scheme of
The Thyristor Controlled Inductors are devices capable of generating a reactive power that may be electronically adjusted. In practice, they are static regulators of reactive power that may match any kind of AC load, because they may generate both a capacitive and an inductive type reactive power simply by adjusting the turn on instant of the switch, as will be shown later.
A mono-phase TCI includes a capacitor connected in parallel to a switched inductor, as shown in
The turn-on pulse may be supplied at any instant in which the anode-cathode voltage is positive, that is they may be turned on within 180 electrical degrees of the AC waveform. To match an inductive type reactive power requirement of the load, the turn-on delay angle α of the thyristors may be larger than 90 electrical degrees, as shown in
The reactive power supplied to the load is adjusted by varying the turn on delay angle α, because the root-mean-square (rms) voltage of the main harmonic component varies as a function of this angle. In particular, it is possible to verify that the maximum inductive reactive power is absorbed for α=90°, while the maximum capacitive reactive power is absorbed for α=180°.
A problem due to the use of this structure is that it implies a relevant harmonic distortion. In particular, a third harmonic component is present, that worsens the power factor of the system. In three-phase systems, this problem may be solved by connecting the TCIs in a triangle configuration, as shown in
For example, by using inductors of 0.06 H and capacitors of 66.5 μF it is possible to obtain the characteristic of the reactive power depicted in
As shown in the graph, at about α=120° the sign of the reactive power inverts and, for larger delay angles, becomes negative. Unless particular functioning conditions occur, the delay angle is chosen in correspondence with a negative reactive power Qvar, for the case of a Ohmic-inductive load to be matched.
Clearly, the values of the inductors and capacitors may differ from those indicated above, provided that the resonance frequency of each L-C branch of the triangle be tuned at 50 Hz, that is the standard mains frequency in Europe. Of course, in countries with a different mains frequency, the capacitance and inductance of the TCI will be established such to make the resonance frequency tuned at the different standard frequency.
A block diagram of the driver LOGIC for generating command pulses to the gates of thyristors in correspondence with a pre-established delay angle α, independently from the frequency of the output voltage, is shown in
The functioning of the driver may be summarized as follows:
Alternatively, all the above steps could be realized via software executed by a microcontroller.
Time graphs of the main signals of the circuit are depicted as follows:
Preferably, all the peak detectors have the same architecture, shown in
A possible embodiment of the phase estimator of
The other latch stores the maximum number of clock pulses counted by the counter, and this value represents the period of the voltage. The phase difference between the current and the voltage on the load is obtained by calculating the ratio between the value stored in the latch PHASE BUFFER and the value stored in the other latch PERIOD BUFFER and multiplying the result by 360°. For the considered case of
The calculation block of
The scheme of
A sample fuzzy rule for the controller of
The scheme of
An alternative embodiment includes employing a controller that processes the frequency error, the voltage error and characterizing parameters of the load, to eliminate the feed-forward corrective action. This may be done with the processor depicted in
This alternative embodiment may be preferred because it is capable of a higher accuracy than the accuracy that can be provided by the circuit of
The load used for the simulations is described by the characteristics of
The values of the reactive power Q shown in
The bank of excitation capacitors has an installed capacitance sufficient to absorb, under nominal functioning conditions (that is with a voltage of 220V and a frequency of 50 Hz), a three-phase capacitive reactive power of 1800 VAR.
A battery of 2.5V for setting an initial bias voltage on the bank of fixed capacitors is included.
As stated hereinafter, the inductance and the capacitance of the TCI are respectively 0.06 H and 66.5 μF. The functioning of the thyristors has been simulated with the software Simulink™.
The results of the simulation are depicted in Figures from 34 to 36.
The time graph of
It is worth noticing that the reactive power generated by the asynchronous generator is substantially constant, because the variations of the reactive power absorbed by the load are compensated by adjusting the turn on delay angle α of the TCIs, as shown in the timing diagram of
The reactive power compensation system of this invention is very simple to be realized and may avoid the use of the complicated structures that are commonly used for controlling the output voltage and the frequency of asynchronous generators, with a consequent reduction of costs.
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