This application claims the priority, under 35 U.S.C. §119, of German patent applications DE 10 2013 004 061.2, filed Mar. 11, 2013, and DE 10 2013 017 677.8, filed Oct. 25, 2013; the prior applications are herewith incorporated by reference in their entirety.
The invention relates to a method and a configuration for heating buildings using an infrared heater. The heating system includes a radiant tube arranged in a first housing and having a first at which gas, heated by a burner, is conveyed, and having a second end fluidically connected to a heat exchanger, which conveys part of the thermal energy contained in the heated gas to a buffer storage tank. The energy can be removed from the buffer to heat up service water or to heat a second part of a building thermally isolated from the first building, or a second building.
Such infrared heaters have been sold by the applicant for a long time. They comprise a housing, which is usually suspended horizontally and open at the bottom, in which a radiant tube is accommodated onto which heated air is directed by a burner, in particular a gas burner, and a fan. Because the temperature generated thereby of the (usually black) outside of the radiant tube is in the region of 300° C. to 750° C., the radiant tube emits infrared radiation in the manner of a black body, which results in direct heating of the environment below the radiant tube. Compared with conventional building heaters, where heating bodies such as, for example, radiators are used, it is hereby advantageous that in a building only the surfaces of people, animals, and objects are heated by the infrared radiation and not the volumes of air inside the building, so that the infrared heaters described operate in a comparatively economical fashion and accordingly are preferably used to heat halls.
The prior art infrared heaters of the above-mentioned type are subject to the disadvantage that the residual heat in the heated gas is used inadequately after it has left the radiant tube, which adversely affects the overall efficiency of the infrared heaters.
Our commonly assigned, published patent application US 2010/0260490 A1 and its counterpart German published patent application DE 10 2007 047 661 A1, describes using a heat exchanger to reclaim part of the residual heat contained in the exhaust gas from infrared heaters in a first building and to store the reclaimed heat temporarily in a buffer storage tank from which the reclaimed residual heat can then be used to heat up service water or industrial water, or conventional heating bodies in a second building, or a thermally isolated part of a building. The latter may, for example, be an office area in the first building that is isolated from the hall area.
Although the overall efficiency can already be increased considerably with the configuration described in US 2010/0260490 A1 and DE 10 2007 047 661, there is a desire to reduce still further the costs which exist when heating buildings using infrared heaters, or to feed in renewable energy, in this case solar energy, in an economically sensible fashion.
It is accordingly an object of the invention to provide a method and device for heating buildings with an infrared heater which overcome the above-mentioned disadvantages of the heretofore-known devices and methods of this general type and which allow the cost of heating buildings, in particular halls with integrated subareas that are thermally isolated from the remaining area of the hall, can be reduced.
With the foregoing and other objects in view there is provided, in accordance with the invention, a method of heating buildings, the method comprising:
providing an infrared heater with a radiant tube disposed in a first building;
feeding a gas, heated by a burner, into the radiant tube and from the radiant tube to a heat exchanger that is fluidically connected to the radiant tube;
extracting thermal energy from the heated gas in the heat exchanger and conveying part of the thermal energy extracted from the heated gas to a buffer storage tank, wherein the heat exchanger and the buffer storage tank are connected by way of a feed line and a return line; and
selectively connecting, by way of switchable valves, at least one of a feed of the heat exchanger, a return of the heat exchanger, the feed line of the buffer storage tank, or the return line of the buffer storage tank, to one or both of a feed or return of a thermal solar collector; and
making available energy from the buffer storage tank for heating up service water or for heating a second part of a building that is thermally insulated from the first building, or for heating a second building.
In other words, according to the invention, a method and an associated configuration for heating buildings using an infrared heater are described. The heater includes a radiant tube arranged in a first building and to which at a first end a gas, heated by a burner, is conveyed, and which is fluidically connected at its second end to a heat exchanger which conveys part of the thermal energy contained in the heated gas to a buffer storage tank, from which said energy can be removed in particular to heat up industrial water or to heat a second part of a building thermally isolated from the first building, or a second building, is characterized in that the feed and/or return of the buffer storage tank can be fluidically connected to the feed and/or return of a thermal solar collector via pipes and switchable valves.
Expressed differently, the invention comprises a particular combination of a dark radiator heating system, as disclosed in the abovementioned US 2010/0260490 A1 and DE 10 2007 047 661, with one or more likewise known thermal solar collectors, as a result of which considerable advantages follow, in comparison with the individual systems, said advantages being described in detail below.
As was surprisingly discovered by the Applicant, numerous advantages arise from the coupling according to the invention of a thermal solar collector to a dark radiator heating system mentioned at the beginning for heating halls, which do not occur when, for example, such a thermal solar collector is coupled to an oil heater or a classical gas heater. These advantages consist in the fact that the heat exchangers that are installed in these systems are preferably suspended from the hall ceiling. As a result, there are short pipe runs, between the thermal solar collector mounted on the hall roof and the heat exchanger, which reduce connective heat loss and hence further reduce the undesired heating of the air in the hall heated by the dark radiator. Because of the longer pipe runs, this advantage does not occur in conventional gas or oil heaters which are usually fitted in the basement or in another building. A further advantage arises from the fact that the radiation heating systems described at the beginning already comprise a heat exchanger which can be easily modified to receive the additional heat from the solar collector.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a method and configuration for heating buildings using an infrared heater, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now to the figures of the drawing in detail and first, particularly, to
The consumer units 7, which are indicated only schematically in
The buffer storage tank 4 used in
This results because the normal type of operation of the infrared heaters is cyclical operation. During cyclical operation, the operator of the hall presets a desired target temperature in the hall and the infrared radiator 1 switches on and heats the objects and people situated in the hall and a reference point which represents the measuring location. The residual heat content of the exhaust gas 5, 6 which is not used as radiant heat is delivered to the buffer storage tank 4 via the heat exchanger 2. This buffer storage tank 4 can be designed as a mixed storage tank but is particularly advantageously a known stratified storage tank with one or more hot water inlets or outlets in the upper region and one or more cold water inlets and outlets in the lower region. In the case of the stratified storage tank, the heat is discharged in the upper part of the storage tank and the colder portion of the fluid, which is preferably water, is conveyed out of a connector in the lower part of the storage tank 4 by a pump 13, via the pipe 9, via the return RL, into the heat exchanger 2. The cold water removed from the buffer storage tank 4 is heated in the heat exchanger 2 by the hot exhaust gases 5, 6 and is recycled into the upper part of the buffer storage tank 4 via the pipe 10.
In the latter case, a so-called return flow boost of the temperature of the heater return is achieved by the residual heat extracted from the exhaust gas 5, 6 of the dark radiator 1.
According to the embodiment shown in
In order to achieve this, the feed VL of the solar collector 3 is fluidically connected via a pipe 15a and a branch piece 20, for example a T-piece or a Y-piece, to the supply pipe 10 which leads from the feed VL of the heat exchanger 2 to an upper inlet of the buffer storage tank 4. Furthermore, the cold water outlet of the buffer storage tank 4 is connected to the return RL of the solar collector 3 via a further branch piece 22, for example a T-piece or Y-piece in the pipe 9 which leads from the lower part of the buffer storage tank 4 to the return RL of the heat exchanger 2, via a supply pipe 15b. A solar pump 12, and optionally a check valve 26, the flow rate of which is changed depending on the intensity of the solar radiation which is recorded by a known intensity sensor 11, is situated in the supply pipe 15b.
In order to increase the temperature when there is little sunlight and/or low ambient temperatures, the water which is conveyed through the solar collector 3 by the solar pump 12, is heated in the solar collector 3, and emerges from the feed VL is mixed in the first branch piece 20 with the water which was heated in the heat exchanger 2 when the infrared heater 1 was operating and emerges from the feed VL. The temperature of the water heated in the solar collector 3, which for example is only 30° C. and is too low to be used directly in the thermal consumer units 7 or as service water, is raised to a usable temperature of, for example, 60° C. before the water is fed into the buffer storage tank 4.
The solar collector 3 which is used hereby is preferably mounted on the outside of the roof of the first or second building. This can be either a flat roof or a pitched roof. In particular in the northern parts of North America which correspond in terms of latitude to central European, Eastern European, and Northern European countries, the sunlight strikes the collector 3 with irregular intensity. The heat requirement depends on the purpose for which the building is used, in other words differently at the weekend and during the week and differently during the day and night. The dark radiator heater 1 is here switched on and off cyclically according to the heating needs of the hall and supplies the heat to the heat exchanger 2 via the exhaust gas 5. In the normal control system of the dark radiator heater, this heat is transferred to the buffer storage tank 4 via the pipe 10 and the cooler exhaust gas 6 emerges from the heat exchanger 2. The solar energy is fed into this system in a different cycle determined by the sun.
The normal installation of a solar thermal system without a hall heater includes the necessary installation of the control system, the pipe run of the solar energy system from the roof to the basement/boiler room of the industrial or private premises, and the investment costs of the buffer storage tank. As a result, the pipes and the buffer storage tank or tanks 4, and large parts of the electronic control equipment for an installed heating system according to
When there is sufficient solar radiation, the radiated energy is supplied in the form of heat via the pipe 15a and the pipe 10 ultimately to the buffer storage tank 4. The solar collector 3 receives, from the coldest point of the storage tank 4 via the pump 13, the pipe 9, a T-piece and then the pump 12, cold water from the lower region of the buffer storage tank 4 and conveys it into the solar collector 3. As explained, all the already present installations of the basic configuration shown in
As can be seen from the view in
To do this, cold water is fed via the solar pump 12 and the pump 13 into the solar collector 3. The water emerging from the feed VL of the solar collector 3 is not heated in this case but instead is cooled by the ice. According to the invention, the cooled water is fed into the return RL, labeled RL, of the heat exchanger 2 via the pipe 16. In order to prevent hereby cooled water from flowing back from the pipe 16 into the return RL of the solar collector 3, a check valve 25 is arranged between the branch piece 23 and the branch piece 22, as shown in
The advantage of the embodiment shown in
As a result of the configuration according to the invention shown in
The sensor 11 hereby preferably detects, likewise via the recorded intensity of the solar radiation and/or the temperature of the solar collector 3, when either the ice or the snow has thawed away, or when the condensation/dew has evaporated, at which point the system is immediately switched to the mixed operating mode described in conjunction with
According to a further concept which is a subject of the invention, the application of the method according to the invention or the associated configuration makes it possible to raise the temperature of the solar-heated water to a usable level without using a heat pump or the like. The reason for this is that in a transitional period, in particular in spring or fall, at outside temperatures at which heating is normally required, the solar thermal collectors are no longer capable of providing adequate amounts of hot water at a sufficiently high temperature which is required by current conventional heating systems for economic operation. The simultaneous drop in the outside temperature and the associated increased losses from the reduced radiation of the sun which is low in the sky in the transition seasons result in, for example, a water temperature of only 40° C. being achieved. By virtue of the combination according to the invention of an IR radiation heater and a thermal solar collector 3, the temperature of the water can be raised, with the embodiment shown in
In the present application of the configuration shown in
A further advantageous embodiment of the configuration according to the invention with the complete pipework, shown by way of example, and the necessary pumps and valves is shown in
As can be seen hereby in detail in the view in
In order to operate the configuration in
If the temperature of the water emerging from the feed VL of the solar collector 3 is too low for it to be able to be used directly in the heating devices 7, for example in the transition seasons, when the dark radiator 1 is not operating, the first three-way valve 14 is switched and the cool water is fed into the lower part of the buffer storage tank 4 via the pipe 17. To do this, a temperature sensor, not shown in detail in the drawings, can be provided in the pipe 10 or at the first three-way valve 14 itself, and depending on which the first three-way valve 14 is switched in order to feed the water into the upper or lower part of the buffer storage tank 4.
If the dark radiator 1 is switched on in this operating status and receives a signal from the solar sensor 11 that the sun is shining only with low intensity, the second three-way valve 24 is switched and the cool water emerging from the feed VL of the solar collector 3 is fed via the pipe 16 and the branch piece 23 into the return RL of the heat exchanger 2 in order to raise its temperature to a level where it can be fed directly into the upper part of the buffer storage tank 4. The additionally heated water emerging from the feed VL of the heat exchanger 2, the temperature of which was raised in the heat exchanger 2 preferably to above 60° C., is fed via the pipe 10 and the correspondingly switched first three-way valve 14 directly into the upper part of the buffer storage tank 4, from which it is taken by the heating devices as required and fed back, cooled, via the pipe 8 into the lower part of the buffer storage tank.
If there is no solar intensity at all recorded by the sensor 11 in the early-morning hours when the heating system is first switched on, even though the sun has already risen, the second three-way valve 24 is switched to thaw snow or remove dew from the collector in such a way that the feed VL of the solar collector 3 is connected to the return RL of the heat exchanger 2 via the pipe 16 and the branch piece 23. A check valve 25 is preferably situated between the branch pieces 22 and 23 of the collector circuit in order to hereby prevent the water cooled in the collector 3 from flowing via the branch piece 23 into the supply pipe 15b. When the temperature of the water emerging from the feed VL of the heat exchanger 2 is high enough for it to be able to be used directly by the consumer units 7, the first three-way valve 14 is switched such that the water which is circulated via the pump 13 and the pipe 9 and the solar pump 12 by the solar collector 3 and the heat exchanger 2 is fed into the upper part of the buffer storage tank 4 via the pipes 10.
It is alternatively possible for the collector 3 to be thawed particularly efficiently before the dark radiator 1 is started up for the first time as long as the dark radiator 1 is switched off. This ensures that only cold water is pumped from the lower part of the buffer storage tank 4 through the solar collector 3, the water heating the solar collector 3 in order to remove snow and ice, as well as dew, from the surface of the collector 3. The cold water that is taken from the lower part of the buffer storage tank 4 through the pipe 9 when the dark radiator 1 is switched off is fed into the return RL of the collector 3 by the solar pump 12 via the branch piece 22 and the supply pipe 15b and preferably conveyed back into the lower part of the buffer storage tank 4 via the second three-way valve 24 and the pipe 15a, the branch piece 20, the pipe 10, the first three-way valve 14 and the pipe 17. As a result, the efficiency of the overall system can advantageously be increased even further because only cold water is used to thaw the collector 3, said water then being fed back again into the lower part of the buffer storage tank, from which it can be taken to be heated by the heat exchanger 2 when the dark radiator 1 is running.
As soon as the solar sensor 11, which is preferably integrated into the collector face facing the sun, measures a sufficiently high solar intensity, the second three-way valve 24 is switched and the water which emerges from the feed VL of the solar collector 3 and is heated by the solar radiation is fed via the branch piece 23 into the heat exchanger 2, in which the temperature of the water when the dark radiator 1 is switched on is raised preferably above a temperature of 60° C. so that it can be fed, via the correspondingly switched first three-way valve 14, into the upper part of the buffer storage tank 4 for direct use by the consumer units 7. If the temperature of the water heated in the heat exchanger 2 is lower, which was recorded, for example, by the abovementioned sensor in the supply pipe 10 or in the first three-way valve, the water is fed into the lower part of the heat exchanger via the pipe 17.
Lastly, for the situation where in winter the solar collector 3 contributes no additional heat when there is a lack of solar radiation and very low ambient temperatures, it can be provided that the circulation of water through the solar collector 3 can be interrupted by a stop valve 26 connected upstream from the solar pump 12.
The pumps 12 and 13 and the first and second three-way valves 14, 24 are preferably controlled by a known electronic control device, not shown in detail in the drawings, which is correspondingly connected to the abovementioned sensors.
The other features of the invention are described in the dependent claims, which are hereby explicitly included in the content of the description of the present application.
The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention:
Number | Date | Country | Kind |
---|---|---|---|
102013004061.2 | Mar 2013 | DE | national |
102013017677.8 | Oct 2013 | DE | national |