The present invention relates to method of improving the snow traction performance of a tire and relates to a tire constructed according to such method. More specifically, the present invention relates to a method of constructing the tread of a tire into inner and outer portions that experience different radial deformations under operating conditions so as to improve snow traction and other performance features and relates to a tire having such tread constructions.
The performance of a tire in snow conditions is determined primarily by the amount of biting edge on the tread and the identity of the tread material. For purposes of explanation, consider tread block 100 in
A compromise between the tread blocks of
Accordingly, a tire having improved snow traction performance without an undesirable decrease in highway performance would be useful. A tire that also provides improved snow traction and suitable performance in off-road applications would also be useful.
Objects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention. In one exemplary aspect of the invention, a method is provided for improving the traction performance of a tire, the tire defining radial and axial directions. The method includes the steps of providing a tread feature having an inner portion and an outer portion, wherein the inner portion is created by a defining sipe; applying an operating load to the tread feature; determining the difference in radial deformation along the radial direction of the inner portion relative to the outer portion under the operating load; modifying the construction of the inner portion, outer portion, or both of the tread feature if the difference in radial deformation between the inner portion and the outer portion is not equal to, or greater than, 0.1 mm; and repeating one or more of the steps of applying, determining, and modifying until the difference in radial deformation between the inner portion and the outer portion during an operating load is equal to, or greater than, 0.1 mm.
This exemplary method may include other steps or modifications. For example, the method may also include the steps of operating the tire while repeatedly subjecting the outer portion of the tread feature to a radial deformation that is at least 0.1 mm or greater than the radial deformation of the inner portion of the tread feature. Alternatively, the method may also include the steps of operating the tire while repeatedly subjecting the inner portion of the tread feature to a radial deformation that is at least 0.1 mm or greater than the radial deformation of the outer portion of the tread feature. The defining sipe may have a tubular shape of predetermined radius, and the tubular shape can have a length that extends along the radial direction of the tire.
The method may include the step of providing a connecting sipe that extends through the outer portion from a single, exterior edge of the tread feature and connects to the defining sipe. The connecting sipe may extend along the axial direction of the tire. For some exemplary embodiments, the predetermined radius of the defining sipe may be greater than or equal to about 1.5 mm and/or the defining sipe may have a width of about 0.2 mm. The defining sipe may include undulations along the radial direction of the tire. The tire may be constructed so that the distance between any exterior edge of the tread feature and the defining sipe is greater than or equal to about 3 mm.
According to this exemplary method of the present invention, the providing step may include a simulated tread feature, and the applying step may include simulating the application of an operating load to the tread feature. The determining step, for example, may include the application of finite element analysis to the simulated tread feature from the providing step. The step of modifying the construction may include changing the physical dimensions of the inner portion, outer portion, or both of the tread feature. Alternatively, or in addition thereto, the step of modifying the construction may include changing the physical properties of the inner portion, outer portion, or both of the tread feature. Alternatively, or in addition thereto, the step of modifying the construction may include changing the composition of the material used for the inner portion, outer portion, or both of the tread feature.
In another exemplary aspect, the present invention provides for a tire having improved traction performance, the tire defining axial and radial directions. This exemplary embodiment of the tire includes at least one tread feature, the tread feature having an inner portion and an outer portion created by a defining sipe, wherein the inner portion and outer portions are constructed so that the difference in radial deformation of the inner and outer portions when the tire is subjected to an operating load is greater than, or equal to, about 0.1 mm. The defining sipe may include a tube defined by the inner and outer portions of the tread feature with the tube having a width of no less than about 0.2 mm, and the tube having a predetermined radius of no less than about 1.5 mm. The tread feature may further include a connecting sipe extending along the axial direction from a single, exterior edge of the tread feature to the defining sipe. The defining sipe may include undulations along the radial direction of the tire.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment, can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Additionally, the inventors have discovered that the snow traction performance of a tire utilizing tread block 150 can be dramatically improved without compromising highway and off-road performance. As will be more fully described herein, such improved performance is achieved by carefully designing a tread feature such as tread block 150 so that under operating loads the inner and outer portions 170 and 175 will deform by different amounts along the radial direction. More specifically, the inventors have determined that improved snow traction is achieved by constructing the inner and outer portions 170 and 175 so that a difference in radial deformation between such portions of at least about 0.1 mm occurs during operation. The inventors have also discovered methods of constructing such a tread feature so as to ensure that at least 0.1 mm difference in radial deformation occurs during operation.
As shown in
Again, tread block 150 should be constructed so that a difference in radial deformation of at least about 0.1 mm occurs during operation. As stated, the required difference in radial deformation can be achieved through careful design of the size of sipe 165, inner portion 170 and outer portion 175 of tread block 150. By way of example and further description of the invention, a process of designing tread block 150 through simulations with finite element analysis will now be described. Using the teachings disclosed herein, one of skill in the art will understand that the present invention applies not only to tread blocks but to other tread features as well such as e.g., tread ribs.
Sipe 165 is tubular in shape as shown in
In order to simulate conditions of operation, a nominal pressure of five 0.05 daN/mm2 (5 bar) was applied to the tread surface (surfaces 205 and 210) of tread block 150, and the tread block was restrained from any displacement along the surface connecting with belt 200 (
As indicated by Table 1, as the sipe radius 215 increases, deformation of the outer portion 175 for a given load also increases while the deformation of the inner portion 170 decreases. However, in manner unexpected, note also that the difference in radial deformation between the inner and outer portions 170 and 175 decreases and then increases as the sipe radius 215 increases. As a result, for the tread block simulated in Table 1, sipe radii between 4 mm and 6 mm do not provide a sufficient difference in radial deformation (at least about 0.1 mm) to appreciably improve snow traction. Accordingly, the inventors also discovered that not every tread feature having inner and outer portions will experience radial deformations that improve snow traction and, instead, must be specifically designed as described herein to experience the desired amount of radial deformation—i.e., at least about 0.1 mm.
The results of Table 1 also indicate that for this particular configuration of tread block 150, when the sipe radius 215 is less than or equal to 2 mm, the inner portion 170 deforms more along the radial or z-direction than the outer portion 175 and, therefore, operates as a cleaner. When the sipe radius 215 is greater than or equal to 6 mm, the inner portion 170 deforms less along the radial or z direction than the outer portion 175 and, therefore, operates as a stud.
As used herein, about 0.1 mm deformation difference between the inner and outer tread blocks 170 and 175 is used to define a cleaner or a stud. More specifically, a stud is created by tread block 150 when the outer portion 175 deforms 0.1 mm more along the radial direction than the inside portion 170, and a cleaner is created when the inner portion 170 deforms 0.1 mm more along the radial direction than the outside portion 175. Increasing the deformation difference between the inside and outside portions 170 and 175 results in improvement in snow traction.
For off-road performance, stress concentrations should be minimized to decrease tearing. As such, generally the sipe radius 215 should not be less than about 1.5 mm and the distance between sipe 165 and outer edges 245 and 250 should be greater than 3 mm. Therefore, for a tread block similar to that in
As compared to the design shown in
The depth 225 of sipe 165 is also an important parameter influencing the design of sipe radius 215. Table 2 presents the simulation results for a sipe depth 225 of 11 mm with all other parameters the same as those used in the simulation of Table 1.
As compared to Table 1, the deformation of the outer portion 175 still increased with an increase in sipe radius 215 while the deformation of inner portion 170 decreased. However, in a manner that was unexpected, the difference in radial deformation between the inner and outer portion as a function of sipe radius 215 for the tread block of Table 2 is different than the tread block of Table 1.
Using the design guidelines previously stated, Table 2 and
For the examples of Tables 1 and 2, a sipe width 220 of 0.2 mm was simulated. Table 3 presents the results when a sipe width 220 of 0.4 mm was simulated.
It was also determined that block width 235 and 240 also influences the design of sipe 165 and inner and outer portions 170 and 175. Table 4 presents the results when block widths 235 and 240 are 20 mm, whereas the previous tables were for block widths of 28 mm.
Using the teachings disclosed herein, one of skill in the art will understand that other variables can be applied and adjusted using the present invention in order to achieve the desired amount of radial deformation (i.e., at least about 0.1 mm). For example, the materials of construction used for block 150 can be changed in order to select different block material modulii, which in turn will lead to changes in e.g., the sipe radius 215. Additionally, different materials could also be used for the inner and outer portions 170 and 175 in order to obtain the desired difference in radial deformation. Regardless, in each case a tread block 150 can be simulated using e.g., finite element analysis so as to determine the required sipe radii and/or other parameters of block 150 in order to achieve at least 0.1 mm radial deformation difference between inner and outer portions 170 and 175.
Further improvement to tread block 150 can also be achieved by the addition of a linear sipe 242 as shown in
In order to further test and demonstrate the effectiveness of a tread feature constructed as previously described, two tread patterns as shown in
The tests demonstrate that even though tread 600 has at least the same amount of biting edge as tread 500, the tubular sipe design in tread 600 delivers improved snow traction because of the effects of these sipes acting as a cleaner and stud as previously described. In addition, performances in highway wear and off-road tearing were also improved due to increased block rigidity.
While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.
This application claims priority to U.S. Provisional Patent Application No. 61/221,337 filed on Jun. 29, 2009. The foregoing provisional patent application is incorporated herein by reference for all purposes.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US10/40202 | 6/28/2010 | WO | 00 | 3/12/2012 |
Number | Date | Country | |
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61221337 | Jun 2009 | US |