The present invention relates to a method and device for non-intrusively manipulating suspended particles and/or cells and/or viruses, which are supplied to a micro-chamber or to a micro-channel of a substrate, said micro-chamber or micro-channel having at least a bottom wall as well as lateral walls, wherein at least one acoustic wave is applied via at least one acoustic transducer from outside of said substrate to an inner volume of said micro-chamber or micro-channel, a frequency of said acoustic wave being selected to generate a standing acoustic wave in said volume.
A non-intrusive separation, positioning, concentration or other manipulation of particles and/or cells and/or viruses in micro-channels or micro-chambers is required in various technical fields including applications in bio-technology and cell-biology.
It is known that suspended particles or cells can be non-intrusively handled in micro-channels and micro-chambers by several methods. The corresponding micro-systems comprise substrates with channel structures through which a suspension fluid flows with the particles to be manipulated. As a rule the cross section area of these channel structures is rectangular, with the width of the top and bottom channel walls, i.e. the walls of the channel which in the operating position of the micro-system are at the top and at the bottom, being greater than the height of the lateral channel walls. According to a known method of non-intrusive manipulation, which is known for example from WO 00/00293, the suspended particles or cells are manipulated by dielectrophoretic forces. To this end, microelectrodes are affixed to the channel walls, with high frequency electrical fields being applied to said microelectrodes. Under the influence of the high frequency electrical fields, based on negative or positive dielectrophoresis, polarization forces are generated in the suspended particles or cells. These polarization forces can lead to a repulsion from the electrodes and, acting in combination with flow forces in the carrying fluid, allow a manipulation of the particles in the channel. The term manipulation in the present patent application is used to describe all kinds of controllable external influence on the particles which cause a defined movement or holding of the particles or cells which would not occur without this external influence. Examples for such a manipulation are positioning, concentrating, guiding or separating particles in the micro-chamber or micro-channel.
Conventional micro-systems have disadvantages in relation to the effectiveness of generating the polarization forces. This relates in particular to the stability and longevity of the microelectrodes as well as to a limited ability of generating force gradients within the channel structure. These disadvantages are in particular linked to the electrode bands which are formed over comparatively long distances in the channel. The longer an electrode band, the longer a particle flowing past is in the sphere of influence of the electrode band. Consequently, the effectiveness of the respective microelectrode or the field barrier generated by this microelectrode increases. However, long electrode bands are also more susceptible to malfunction. Faults in workmanship or mechanical loads can cause interruptions of these bands which lead to electrode failure. Due to these disadvantages the application of fluidic micro-systems with dielectrophoretic particle manipulation has been limited to the guidance of particles in the channel structure or to the deflection of particles from a given flow.
Another technology known for manipulation of suspended particles is based on an optical trapping mechanism. With so called laser tweezers it is possible to hold or move particles in suspension with micrometer accuracy. Disadvantages of this technology are the required high external apparatus which hinders miniaturization, and the energy deposition into the material in the focal spot.
In recent years acoustic radiation forces for manipulating suspended particles or cells have come into use. It is known that particles or cells can be manipulated by standing and/or stationary wave acoustic fields. One of the problems arising with this acoustic manipulation is the coupling efficiency of the acoustic waves into the inner volume of the micro-channels or micro-chambers, which often have only a small height compared with their lateral dimensions. F. Peterson et al., “Separation of Lipids from Blood Utilizing Ultrasonic Standing Waves in Micro-Fluidic Channels”, Analyst, 2004, 129, pp. 938-43, propose the application of the ultrasonic waves vertically from the top surface or from the back surface, in the present description also called bottom surface, of the substrate to the inner volume. To this end the acoustic transducer is mounted directly above or below the channel on the top surface or on the back surface of the substrate, i.e. the microchip. The same approach is also described in WO 02/072235 A1 (Laurell et al.) and in E. Nilsson et al., “Acoustic Control of Suspended Particles in Micro-Fluidic Chips”, Lab Chip, 2004, pp. 131-135. In these documents the physical effects of standing and/or stationary acoustic waves in the micro-channels or micro-chambers leading to the manipulation of the particles or cells are described in detail. These documents, therefore, are incorporated in the present patent application by reference with respect to the explanation and use of these physical effects.
The acoustic techniques proposed in the above documents, however, are nevertheless lacking an efficient coupling of energy into the channels. Furthermore, the control of the ultrasonic standing and/or stationary wave fields along the channels is very limited. The described acoustic setups also do not directly allow for transmission optical microscopy to observe the particles or cells in the channels during manipulation.
An object of the present invention is to provide a method and a device for non-intrusively manipulating suspended particles and/or cells and/or viruses, which allow a more efficient coupling of acoustic energy into the channels, a better control of the standing and/or stationary acoustic waves along the channels or chambers and the possibility of observation of the particles and/or cells and/or viruses by optical transmission microscopy during manipulation.
The object is achieved with the method and device according to present claims 1 and 18. Advantageous embodiments of the method and the device are the subject matter of the sub claims and/or disclosed in the subsequent description and examples.
In the proposed method for non-intrusively manipulating suspended particles and/or cells and/or viruses, which are supplied to a micro-chamber or to a micro-channel of a substrate, at least one acoustic wave is applied via at least one acoustic transducer from outside of said substrate to an inner volume of said micro-chamber or micro-channel, a frequency of said acoustic wave being selected to generate a standing and/or stationary acoustic wave in said volume. The method is characterized in that said acoustic wave is applied laterally to said volume.
The micro-chamber or micro-channel used in the present method and device has at least a bottom wall and lateral walls, optionally also a top wall, and is integrated in a substrate, also called chip, having a top and a bottom surface. The top and the bottom surface of the substrate represent the surfaces with the largest area of such a substrate, the top and bottom being related to the orientation of the substrate during the intended use. The outer surfaces of the optional top wall and the bottom wall of the micro-chamber or micro-channel form part of the top and bottom surface of the substrate as is known in the art. In the present method and device the acoustic waves are applied laterally to the inner volume of the micro-chamber or micro-channel. The term laterally means that the main propagation axis of the incident acoustic wave in the substrate has a lateral component, i.e. a component perpendicular to the surface normal of the top or bottom surface of the substrate. Preferably this lateral component, in the following also called horizontal component, is larger than the vertical component which is parallel to the surface normal.
In the present method and device the lower limit for this lateral component is preferably given by the requirement that the acoustic transducers have to be arranged outside of a straight optical path through said top wall, said inner volume and said bottom wall, wherein said optical path allows optical transmission microscopy of the manipulated particles in the inner volume. Therefore, this optical path is not a single line but has also lateral dimensions providing an optical duct or window through the optional top wall, the inner volume and the bottom wall in order to allow said transmission microscopy.
Preferably, the acoustic transducers for lateral application of the acoustic waves are arranged such that they do not occlude the channel or chamber, not even partially, in top view or bottom view of the substrate.
The following description and examples for the reason of simplification only refer to micro-channels and to the manipulation of particles. It is expressly stated that the description and examples in the same manner can be applied to micro-chambers in case of micro-channels and to the manipulation of cells and/or viruses in addition to or instead of particles.
In the present method and device, the acoustic transducers can also be mounted directly to the side surfaces of the substrate, resulting in a main propagation axis of the acoustic wave having exclusively a lateral component.
In the preferred embodiment, however, the acoustic waves are launched into the substrate and inner volume by means of acoustic refractive elements mounted with one end face on the top and/or bottom surface of the substrate. The acoustic transducers are mounted on the other end face of the refractive elements. These refractive elements, which also could be seen as waveguides, are adapted, i.e. formed and/or adjusted, to allow the propagation of the acoustic waves in the substrate in a direction different from the surface normal direction of the top surface or bottom surface of said substrate. Refraction of acoustic waves takes place at the interface between two different materials due to different velocities of the acoustic waves within the two materials. In the present case such refraction occurs at least at the interface between the refractive element and the top layer or the substrate. The materials of the refractive element, of the substrate and of the optional top layer are adjusted such that a maximum amount of acoustic energy is coupled into the channel. Such a refractive element for coupling the acoustic power into the substrate and inner volume can be for example a prism shaped or wedge shaped element. The angle between the two end faces of the prism shaped or wedge shaped element can take any value as long as the above requirements are fulfilled. With these refractive elements the acoustic waves are coupled into the substrate from the top and bottom surfaces at an angle relative to the surface normal, resulting in a main propagation direction of the acoustic waves with a lateral component. With this technique the lateral coupling of the acoustic waves into said inner volume is possible through the top or bottom surface of the substrate without occluding the channel in top view or bottom view of the substrate.
In other words, a main idea of the present method and device is to couple the acoustic field into the inner volume of the micro-channel primarily horizon-tally, thereby increasing the coupling efficiency to relevant acoustic modes in the channel significantly and allowing for further optical investigation during manipulation through an optical transmission path in the vertical direction. The horizontal or lateral coupling refers to any geometric assembly of the acoustic transducers which allows the part of the micro-channel in which the particles are to be manipulated to be optically transparent in a vertical direction, i.e. the field of view not being obstructed by the acoustic transducers. In the case of commonly used micro-system designs as described above, this refers in particular to any geometric assembly, where the main propagation axis of the incident acoustic wave is primarily perpendicular or deviating only in a small angle from a perpendicular direction to the inner surfaces of the lateral walls of a rectangular or otherwise shaped micro-channel.
The present method and device are not limited to the generation of standing and/or stationary acoustic wave(s) by using the channel walls as a resonant cavity. It is also possible to generate a standing and/or stationary wave by interference of two acoustic waves traveling in opposite directions in the channel, e.g. by interference of two acoustic waves applied by two acoustic transducers arranged at opposite sides of the channel. Furthermore, in addition to the standing and/or stationary acoustic waves in the horizontal direction, also standing and/or stationary acoustic waves in the vertical direction of the channel can be generated with the same arrangement of acoustic transducers.
With the present method and device several different acoustic transducers can be placed at different positions along the micro-channel, thereby allowing different manipulation to be performed at different regions along the channel. Furthermore, by changing the frequency of the transducer, different node patterns in the channel can be created, allowing fast switching and, thus, manipulation. When using the channel walls as a resonant cavity for the acoustic wave, it is important that the resonator formed by the walls of the channel has the correct dimension with respect to the frequency of the acoustic wave. The horizontal coupling using refractive elements as coupling elements allows optical transmission microscopy to be performed at the time of manipulation, since no acoustic transducer covers the channel. The method is compliant with all-glass or glass-Si-glass structures allowing optical transmission microscopy in line. The method is also compliant with other materials of the substrate and of the top and bottom layer.
In the present method and device, when several acoustic transducers are arranged at several regions of the micro-channel, it is possible to use one single refractive element for the coupling of the acoustic waves of several transducers into the substrate and inner volume. In this case the several transducers are mounted side by side on said refractive element. It is also possible to provide for each acoustic transducer a separate refractive element. Furthermore some of the transducers can couple the acoustic waves to the substrate via refractive elements, wherein others may be attached directly to the side surfaces of the substrate. All combinations are possible depending on the intended effect of manipulation.
In a preferred embodiment of the proposed method and device acoustic manipulation is combined with dielectrophoretic manipulation on the same chip, i.e. in the same micro-channel. Examples and background for the technique of dielectrophoretic manipulation are described for example in WO 00/00293, which is incorporated herein by reference with respect to details about the technique of dielectrophoretic manipulation and appropriate electrode patterns used for this manipulation.
The two techniques of acoustic manipulation via standing and/or stationary acoustic waves and dielectrophoretic (DEP) manipulation can be used in a sequential arrangement in the micro-channel. The sequential arrangement is related to the flow direction of a laminar flow of the fluid in which the particles are suspended, or to the movement direction of these particles, which can be caused by centrifugal forces applied to the micro-system. Dielectrophoretic manipulation is preferably used downstream of a region of acoustic manipulation. In such an arrangement, acoustic manipulation can be used first to align the particles in one or several lines via a standing and/or stationary acoustic wave which is generated perpendicular to the flow or movement direction. And then, downstream of this region, DEP manipulation can be used to further manipulate, for example to trap, said pre-aligned particles with dielectrophoretic forces. When acoustic pre-alignment is performed in combination with the later on dielectrophoretic manipulation the exposure of the particles to electric fields is minimized. In this context it is also possible to alternate between regions for acoustic manipulation and regions for dielectrophoretic manipulation along the channel length.
In a further embodiment both techniques are applied in parallel. In this case acoustic manipulation and DEP manipulation are performed in overlapping regions of the micro-channel at the same time. The short range forces of DEP allow a precise positioning of the particles, wherein the acoustic forces keep them at a sufficient close range to the electrodes in one or two dimensions. It is evident that the two embodiments, i.e. the sequential and the parallel arrangement of means for both techniques, can be used in combination throughout the length of the micro-channel.
An advantage of the combination of DEP and acoustic manipulation is that less DEP forces are needed for manipulation, resulting in less potential damage of in particular cells or viruses. The flexibility of use of the two independent forces allows an accurate manipulation of the particles.
The proposed device for non-intrusively manipulating suspended particles comprises a substrate with at least one integrated micro-chamber or micro-channel, said micro-chamber or micro-channel having at least a bottom wall as well as lateral walls, and with at least one acoustic transducer for applying an acoustic wave from outside of said substrate to an inner volume of said micro-chamber or micro-channel. The device is characterized in that said acoustic transducer is arranged to apply said acoustic wave laterally to said volume. Preferably the acoustic transducer is arranged outside of a straight optical path through an optional top wall, said inner volume and said bottom wall. The geometric dimensions of the substrate and the micro-chamber or micro-channel are preferably the same as already known in the art in the field of such lab-on-a-chip devices. The present device, however, is not limited to these known dimensions.
The acoustic transducer can be any kind of transducer which is able to generate the necessary acoustic wave. An example for such a transducer is a piezoceramic plate, for example of PZT, which is able to emit acoustic waves in the required frequency range. Generally, the frequency range for the acoustic waves can vary between frequencies in the kHz up to the GHz range.
In one embodiment of such a device, the top wall and the bottom wall of the micro-channel are thin enough to allow optical transmission microscopy with a high numerical aperture for observing the manipulated particles in said micro-channel. The observation is possible since the acoustic transducers are arranged outside of the straight optical path needed for optical transmission microscopy.
In the present description and claims the word “comprising” or “comprises” does not exclude other elements or steps as well as an “a” or “an” does not exclude a plurality. Also any reference signs in the claims shall not be construed as limiting the scope of these claims.
Exemplary embodiments of the proposed method and device are described in the following with reference to the accompanying drawings without limiting the scope of the claims. The drawings show:
The standing and/or stationary acoustic wave 14 can also be generated through interference by applying acoustic waves 15a, 15b, 15c from different sides of the micro-channel 11. In this case, which is shown in
The cross sectional geometry of the micro-channel can differ from the rectangular shape and may have complex geometries as shown for example in the three sectional views of
As can be seen from this example which shows a top view and a cross sectional view of such a substrate or chip, a set of different geometries of the micro-channels can be used depending on the intended manipulation. Exemplary dimensions of the cross section of a micro-channel are a width of ca. 500 μm and a height of ca. 50 μm.
The acoustic wave 41 of the second acoustic transducer 44 is applied via an acoustic refractive element 43 (coupling element), in this case a transparent plastic coupling wedge. This refractive element 43 is mounted on the top surface of the substrate outside of the optical path through the top wall, inner volume and bottom wall of the micro-channel 46. The acoustic transducer 44 is directly mounted to the refractive element 43. Due to this coupling setup the acoustic wave 41 generated by said acoustic transducer 44 is applied displaced from the micro-channel and is refracted towards the micro-channel, resulting in a mainly lateral component of the propagation direction of this acoustic wave 41 in the top layer and substrate, which is schematically indicated in
The frequency of the acoustic wave 41 is selected to form a standing and/or stationary acoustic wave perpendicular to the flow of the particles along the micro-channel 46. By applying different acoustic waves from different sides, standing and/or stationary waves parallel and perpendicular to the flow can form. The flow direction in this example is indicated in the top view of the substrate of
The particles may or may not move in such a channel for manipulation by the acoustic standing and/or stationary wave field. The applied frequency of the acoustic waves can vary with the acoustic properties of the suspension fluid and the geometry of the channel.
In the top view of the channel, a laminar flow of two solutions 103, 104 between lateral channel walls 101, 102 is shown. The vertical phase boundary 105 between the two solutions 103, 104 is schematically indicated as a straight line in
This permanent acoustic field can be avoided by switching the direction of flow of the second solution as schematically indicated with v2r and v2v in
Generally, the regions of acoustic manipulation within the micro-channel can have dimensions ranging from some millimeters to some ten micrometers, in particular in combination with dielectrophoretic manipulation in regions of a similar dimension.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2005/007355 | 7/7/2005 | WO | 00 | 12/27/2007 |