The present application claims priority to Application No. 10 2008 001 418.4, filed in the Federal Republic of Germany on Apr. 28, 2008, which is expressly incorporated herein in its entirety by reference thereto.
The present invention relates to engine systems for internal combustion engines having an exhaust gas recirculation system, which have a cooler in the exhaust gas recirculation segment for cooling the recirculated exhaust gas.
In engine systems for internal combustion engines, exhaust gas is recirculated in order to reduce the nitrogen oxide component of the exhaust gas. Due to the increased soot component in the exhaust gas brought about by the exhaust gas recirculation, the quantity of recirculated exhaust gas (indicated by the exhaust gas recirculation rate: EGR rate) is limited with the aid of a constant exhaust gas recirculation rate as a compromise between the nitrogen oxide component and the soot component in the exhaust gas.
The recirculated exhaust gas is normally conducted through a cooler (EGR cooler) for cooling. Cooling the recirculated exhaust gas allows for a higher EGR rate at a constant intake manifold pressure and may thus have a significant influence on minimizing raw emissions.
Modern control arrangements such as, e.g., the model-based charge control (MCC) make it possible to control the EGR rate and have the advantage over conventional air mass controllers of being able to keep the emissions of the internal combustion engine in narrower tolerances. The required control variable of the EGR rate is generally calculated with the aid of an air system model which assumes the model of an intact, ideal cooler for modeling the temperature of the cooled exhaust gas.
The efficiency of the EGR cooler, however, may change while the internal combustion engine is in operation such that the cooling performance varies. Due to the changed density of the recirculated exhaust gas, the variation of the cooling performance results in a change of the EGR rate and may thus result in a significant fluctuation of the emission of the internal combustion engine.
Furthermore, because the cooler for cooling the recirculated exhaust gas (EGR cooler) is relevant in terms of emissions, the law requires that the cooling function be monitored in connection with the on-board diagnosis.
Example embodiments of the present invention provide a method for determining an efficiency specification of an EGR cooler.
Example embodiments of the present invention detect a malfunction of the EGR cooler.
Example embodiments of the present invention provide an EGR rate control such that the fluctuations of the nitrogen oxide emissions are reduced.
According to example embodiments of the present invention, a method is provided for furnishing a specification about an efficiency of a cooler for recirculated exhaust gas in an internal combustion engine. The method includes the following: measuring a temperature of the recirculated exhaust gas cooled by the cooler; and ascertaining the specification about the efficiency of the cooler as a function of the measured temperature of the cooled recirculated exhaust gas.
An absolute value of the efficiency may be ascertained as the specification about the efficiency of the cooler. Alternatively, the specification about the efficiency of the cooler may also be ascertained as a specification about a change in the efficiency of the cooler with respect to a reference efficiency of the reference cooler and furthermore as a function of the cooler model temperature, the cooler model temperature of the cooled recirculated exhaust gas being determined according to a cooler model for a reference cooler as a function of a mass flow of the recirculated exhaust gas.
According to example embodiments of the present invention, a method for detecting a failure of the cooler is provided, a specification about the efficiency of a cooler being ascertained in accordance with the above method, the failure of the cooler being determined as a function of a threshold value.
A method for operating an internal combustion engine may be provided, in which an engine control system setting an exhaust gas recirculation rate for the internal combustion engine as a function of a provided temperature of the cooled recirculated exhaust gas, the provided temperature of the cooled recirculated exhaust gas being determined as a function of the specification about the efficiency of the cooler, which is ascertained in accordance with the above method.
Example embodiments of the present invention provide a method for determining a specification about an efficiency of an EGR cooler, e.g., a specification about an absolute efficiency or a change in the efficiency of the cooler such that with the aid of the specification about the efficiency it is possible to detect a failure of the EGR cooler. Furthermore, an engine control system may be operated as a function of the temperature of the recirculated exhaust gas, the temperature of the recirculated exhaust gas being provided, not by the temperature measured by a temperature detector in the recirculation line, but rather by a temperature calculated from the specification about the efficiency.
Furthermore, the efficiency of an intact cooler may also change within certain limits, and it thus affects the temperature of the exhaust gas behind the EGR cooler and thus the EGR rate. The change in the efficiency is caused, for example, by soot deposits in the EGR cooler. Such soot deposits, however, may again dissipate during certain operating phases such that changes of the cooler efficiency result over the life of a vehicle. While, in current air system models, a constant, permanently specified cooler model is always assumed, example embodiments of the present invention provide for the monitoring function to correct or adapt the cooler model by the calculated change in efficiency Δηcooler or based on the absolute efficiency ηcooler. The adaptation preferably occurs only in small steps. This is sensible because changes in the efficiency of the cooler may also be observed only over longer time periods. This measure results in a qualitatively better modeled temperature of the recirculated exhaust gas behind the EGR cooler and thus also to a more precise calculation of the EGR rate. Additionally, the adaptation of the cooler efficiency ensures that the quality of the dynamics of the temperature specification, which is calculated via the efficiency, is good, in contrast to the dynamics of the temperature detector.
Furthermore, the specification about the efficiency may be low-pass filtered. In particular, the time constant of the low-pass filtering may be performed as a function of an enabling time, the enabling time indicating the total time during which one or more enabling conditions are satisfied.
According to example embodiments, the specification about the efficiency may be ascertained as a function of one or more enabling conditions. The enabling conditions may include: the exhaust gas temperature exceeds a certain predetermined exhaust gas threshold temperature; an exhaust gas mass flow of the recirculated exhaust gas exceeds a certain predetermined exhaust gas mass flow threshold value; and the EGR rate exceeds a certain predetermined EGR rate threshold value.
Furthermore, if the specification about the efficiency of the cooler is ascertained as the specification about a change in the efficiency of the cooler with respect to a reference efficiency, then it is possible to determine the threshold value as a function of an exhaust gas mass flow through the cooler in accordance with a cooler model.
The cooler model is able to describe a correlation between the efficiency of the cooler and the exhaust gas mass flow through the cooler, the cooler model being adapted as a function of an ascertained efficiency of the cooler in a particular exhaust gas mass flow. In particular it is possible to perform the adaptation of the cooler model by interpolation as a function of a cooler model of the reference cooler and a cooler model of a suppressed cooler.
According to example embodiments, an engine control unit is provided for furnishing a specification about an efficiency of a cooler for recirculated exhaust gas in an internal combustion engine. The engine control unit is arranged: to receive a specification about a temperature of the recirculated exhaust gas cooled by the cooler; and to ascertain the specification about the efficiency of the cooler as a function of the temperature of the cooled recirculated exhaust gas.
According to example embodiments, the engine control unit may be provided for detecting a failure of the cooler; the engine control unit being adapted to ascertain a specification about the efficiency of a cooler according to the above method and to determine a failure of the cooler as a function of a threshold value.
According to another aspect, a computer program product is provided having program code for carrying out the above method when the program is executed in an engine control unit.
Example embodiments of the present invention are explained in greater detail in the following text on the basis of the attached drawings.
Between exhaust branch 5 and supply 4, an exhaust gas recirculation line 6 is provided, which has an exhaust gas recirculation valve 7 (EGR valve) in order to feed a portion of the exhaust gas removed through exhaust branch 5 into supply 4. EGR valve 7 is variably adjustable in order to implement a desired exhaust gas recirculation rate (EGR rate) in engine system 1. The EGR rate is defined as the ratio between the exhaust gas mass flow mEGR through recirculation line 6 and the total mass flow m22 of the gas quantity flowing into cylinders 3 of internal combustion engine 2. The gas quantity flowing into cylinders 3 is determined by the sum of the air mass flow m21 drawn in by internal combustion engine 2 and the recirculated exhaust gas flow mEGR.
Exhaust gas is recirculated into air supply 4 so as to reduce the nitrogen oxide produced by the combustion in cylinders 3. The EGR rate is controlled to be substantially constant in accordance with an exhaust gas recirculation control system that controls EGR valve 7 as a function of exhaust gas values, combustion and/or operating parameters of internal combustion engine 3. In addition to the aspirated air mass flow m21, the exhaust gas recirculation control system also takes the temperature TEGR of the recirculated exhaust gas (EGR temperature) into account since the latter affects the density of the exhaust gas. In this regard, it is particularly desirable to reduce the temperature of the exhaust gas such that the desired EGR rate, determined by the exhaust gas recirculation control system, may be increased without reducing the aspirated air mass flow m21.
Therefore, an exhaust gas cooler 8 (EGR cooler) is provided between exhaust branch 5 and EGR valve 7. EGR cooler 8 cools the exhaust gas flowing through recirculation line 6 with the aid of cooling water or the like. Temperature TEGR of the cooled recirculated exhaust gas is measured with the aid of a temperature detector 9 situated between EGR cooler 8 and EGR valve 7. Furthermore, the temperature of the exhaust gas flowing into EGR cooler 8 is indicated by T3, and the temperature of the cooling water used for cooling in EGR cooler 8 is indicated by Tcooling water. The temperature Tcooling water of the cooling water may be ascertained e.g. using a suitable cooling water temperature detector (not shown).
After leaving internal combustion engine 3, exhaust gas temperature T3 of the exhaust gas is measured either by another temperature detector (not shown) or is determined according to a model from operating parameters such as injection quantity, the temperature of the mass flow taken into cylinders 3 via the intake valves and other operating parameters such as e.g. rotational speed, load torque, ignition timing, etc., in accordance with a characteristics map or an underlying function of an engine model.
T
3
=f(T22,injection quantity,etc.)
where T22 corresponds to the temperature of the gas (air, exhaust gas) fed into the internal combustion engine, which results from the temperature T21 of the air aspirated from the surroundings, the EGR temperature TEGR and the EGR rate.
In an efficiency change calculation unit 10, a change in efficiency Δηcooler is calculated as a function of the EGR temperature TEGR, which is measured by temperature detector 9, as a function of a modeled temperature specification of the temperature value TEGR model obtaining at the position of temperature detector 9 when EGR cooler 8 is intact, as a function of a temperature specification of the exhaust gas when leaving internal combustion engine 2 and as a function of the temperature of the cooling water Tcooling water, in accordance with the following formula:
The temperature value TEGR
Enabling conditions are checked in an enabling unit 11 and an enabling signal FS is generated if the enabling conditions obtain. The enabling conditions may include, for example, that the calculation of the change in efficiency of EGR cooler 8 is taken into account only if the temperature of exhaust gas T3 exceeds a certain predetermined exhaust gas threshold temperature T3
When enabling signal FS is activated, a counter is continuously incremented in a counter unit 12 as a function of a counting pulse clk, which thus specifies a total time tcumulative, during which enabling signal FS is activated. The counter value of counter unit 12 is compared in a comparator unit 13 to a counter threshold value ZSW and an output of comparator unit 13 is relayed to a debouncing unit 14. The output of comparator unit 13 thus indicates by a logical level when the enabling conditions were/are satisfied for a minimum time period indicated by counter threshold value ZSW.
Calculated efficiency change Δηcooler is supplied to a low-pass filter 15, the filter output value of low-pass filter 15 being calculated only if enabling signal FS indicates that the enabling conditions obtain, that is, only in favorable operating conditions of internal combustion engine 2. A high filter time constant in the range of several seconds, minutes or even hours increases the robustness of the calculation such that even changes in the dynamics of temperature detector 9, e.g. by soot deposits, have only a small effect on the resulting filtered efficiency change Δηcooler
If the total period of time, during which the enabling signal is activated, has exceeded the period of time indicated by counter threshold value ZSW, then the filtered efficiency change Δηcooler
To implement an engine control system, a specification about the exhaust gas recirculation rate (EGR rate) is normally required. Since the EGR rate, however, depends heavily on the temperature of the recirculated exhaust gas, a specification about the current temperature TEGR of the recirculated exhaust gas must be provided. The behavior of temperature detector 9, however, is slow and hence not suited for this purpose. Example embodiments of the present invention therefore provide for the temperature TEGR of the recirculated exhaust gas to be derived from the exhaust gas temperature and the efficiency of EGR cooler 8 at a certain mass flow.
Since the efficiency ηcooler of EGR cooler 8 may change during the life of engine system 1, it is sensible to adapt the cooler model for modeling the temperature TEGR of the cooled recirculated exhaust gas. Starting from a conventional cooler model 20, which ascertains a temperature specification for the temperature TEGR
In adaptation block 21, the adapted temperature TEGR
T
EGR
adapted
=T
EGR
model+Δη*(T3−Tcooling water)
In adaptation unit 21, additional measures may be applied such as e.g. a maximum limitation of efficiency change Δη or the definition of a learning rate, as are sufficiently known for adaptation methods.
The adaptation method shown in
An efficiency calculation unit 30 calculates an efficiency ηcooler of the cooler from the temperature specification of temperature detector TEGR, from exhaust gas temperature T3 and from cooling water temperature Tcooling water according to the following formula:
Efficiency ηcooler is supplied to a filter unit 31, which low-pass filters efficiency ηcooler. Efficiency ηcooler is provided permanently. The filtered efficiency of the cooler ηcooler
Efficiency ηcooler is integrated during the total enabling time tcumulative and is divided by cumulative total enabling time tcumulative.
In addition to the example embodiment of
Exhaust gas mass flow dmEGR is filtered in mass flow filter 32. If cumulative total enabling time tcumulative has exceeded a total enabling time threshold value GZS (determined by first comparator unit 13), then filtered efficiency ηcooler
In this exemplary embodiment, efficiency threshold value WGS is not constant, but is a function of mass flow dmEGR. Efficiency threshold value WGS is calculated from an efficiency threshold value offset WGSoff and a variable value that results from a characteristics map 34.
In the representation of
This interpolation may be performed for example in a control unit of internal combustion engine 3.
When ascertaining the corrected characteristic curve it is sensible to limit the adaptation. For example, the adaptation should be performed in limited adjustable step sizes in order to increase the robustness of the adaptation method. For example, if the currently valid characteristic curve for the corrected cooler efficiency ηcooler
Efficiency threshold value WGS is now determined as the sum of constant efficiency threshold value offset WGSoff and an efficiency differential value Δη ascertained from a characteristics map 34, which is provided as a function of exhaust gas mass flow dmEGR
T
EGR
adapted
=T
3−ηcooler
If the corrected efficiency characteristic curve is available, it may be used to calculate, in the air system model using the same algorithms as before, for an intact cooler, the adapted temperature TEGR
Number | Date | Country | Kind |
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10 2008 001 418.4 | Apr 2008 | DE | national |