1. Field of the Invention
The invention is directed to a device and method for use in the transportation and storage of materials. More particularly, to the transportation and storage of materials that have a tendency to separate during transportation such as a slurries, complex emulsions, and/or mixtures of materials that may include solid particles in a continuous phase.
2. Related Art
Many devices for transporting and storing materials need a device for agitating the materials such as large bladed mechanical agitators in order to suspend or re-suspend solids in the material. These devices are expensive, very heavy, and reduce the volume or capacity of a tank. More specifically, these current solutions use large bladed tank-mounted agitators in the tank to keep the solids in the material suspended. Unfortunately these devices add considerable weight to the tank reducing the net payload, increase the cost, and so on.
Other attempts to transport the above-noted materials have used larger volume tanks with steeply sloping conic-shaped tanks that slope to the outlet in the middle to help the solids to slide out into the outlet of the tank in a stream. Such a stream includes both phases which may become thoroughly mixed and re-suspended as the material passes through a pump. However, certain difficulties are encountered in this practice, as even using a larger than normal bore hose may not always allow flow to begin from the tank to the pump as the solids tend to pile deepest in the bottom of the tank over the outlet.
Finally, users of materials, such as cement kilns, generally have physical and regulatory limits on the flow rate for unloading fuel. These limits are too low to allow high flow rates required to re-suspend the material, such as a fuel slurry, if it is simply off loaded in a single pass through the pump.
Accordingly there is a need for a method and device to re-suspend the material that is being carried or held in the tank and/or keep the material in suspension to complete the unloading of the tank without allowing significant solids to remain in the tank while not significantly adding additional weight to the tank.
The invention meets the foregoing needs and allows a device and method that suspends the material which results in a significantly better product, reduces the weight of the tank and includes other advantages apparent from the discussion herein.
Accordingly, in one aspect of the invention a device for use with the transportation of materials includes a tank configured to hold materials, an inlet/outlet configured with the tank to allow a flow of the materials from the tank therethrough, at least one inlet associated with the tank configured to direct the flow of the materials into the tank, and at least one conduit configured to direct the materials from the inlet/outlet to the at least one inlet to agitate the materials in the tank to enhance removal of the materials from the tank.
The device may include a pump arranged to receive the materials from the inlet/outlet and transport the materials in the tank through the at least one inlet. The pump may be configured to receive the materials from another inlet and transport the materials to the inlet/outlet through the at least one conduit. The device may include a plurality of valves and hoses connecting the inlet/outlet, the pump, the at least one conduit, and the at least one inlet. The device may include a gas inlet configured to receive a high pressure gas source to assist movement of the materials through at least one of the plurality of valves, the hoses, the inlet/outlet, the pump, the at least one conduit, and the at least one inlet. The pump may be arranged at least at one of a plant and on a tanker. The at least one inlet may include a plurality of inlets and the tank may be a conical tank with sloping bottom sides. The at least one inlet may include at least one eductor. The materials may be one of a fuel slurry, cement kiln fuel, complex emulsion, and mixtures of materials that may include solid particles in a continuous phase.
In another aspect of the invention a method of transporting a materials includes the steps of holding materials having solids in a tank, allowing the materials to flow from the tank through an inlet/outlet configured with the tank, and agitating the materials by directing the materials into the tank through at least one inlet associated with the tank to enhance removal of the materials from the tank.
The at least one inlet may include a plurality of inlets and the tank may be a conical tank with sloping bottom sides. The step of agitating may include directing the materials through at least one eductor. The method may include a step of pumping the materials from the inlet/outlet to the at least one inlet. The method may include a step of pumping the materials to the inlet/outlet from the at least one inlet. The method may include a step of supplying a high pressure gas source to assist movement of the materials through at least one of a plurality of valves, hoses, the inlet/outlet, a pump, and the at least one inlet. The materials may be one of a fuel slurry, cement kiln fuel, complex emulsion, or mixtures of materials that may include solid particles in a continuous phase.
In yet another aspect of the invention a method of transporting materials includes the steps of transporting a tank of the materials, and partially removing the materials from the tank and returning the materials to the tank agitating the materials in the tank to aid in removal of the materials from the tank.
The step of agitating may include directing the materials through at least one eductor. The method may include a step of supplying a high pressure gas source to assist movement of the materials through at least one of a plurality of valves, hoses, the inlet/outlet, a pump, and the at least one inlet. The materials may be one of a fuel slurry, cement kiln fuel, complex emulsion, or mixtures of materials that may include solid particles in a continuous phase.
Accordingly, in one aspect of the invention, to avoid leaving a substantial heel (material solids) in the tank it is necessary to mix or remix the solids and the liquids. This may be accomplished by inducing significant turbulence inside the tank prior to and preferably also during unloading. To initiate flow out of the tank may require a back flow such as a small inert gas flow or a back flow of liquids to dislodge the bridged solids. Other specific tank designs that enhance flow include polishing the sloping floor and using a six inch diameter outlet and valve. This diameter outlet has over two and one forth times the flow area of the common four inch diameter opening.
Additional features, advantages, and embodiments of the invention may be set forth or apparent from consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that both the foregoing summary of the invention and the following detailed description are exemplary and intended to provide further explanation without limiting the scope of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the detailed description serve to explain the principles of the invention. No attempt is made to show structural details of the invention in more detail than may be necessary for a fundamental understanding of the invention and the various ways in which it may be practiced. In the drawings:
The embodiments of the invention and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments and examples that are described and/or illustrated in the accompanying drawings and detailed in the following description. It should be noted that the features illustrated in the drawings are not necessarily drawn to scale, and features of one embodiment may be employed with other embodiments as the skilled artisan would recognize, even if not explicitly stated herein. Descriptions of well-known components and processing techniques may be omitted so as to not unnecessarily obscure the embodiments of the invention. The examples used herein are intended merely to facilitate an understanding of ways in which the invention may be practiced and to further enable those of skill in the art to practice the embodiments of the invention. Accordingly, the examples and embodiments herein should not be construed as limiting the scope of the invention, which is defined solely by the appended claims and applicable law. Moreover, it is noted that like reference numerals represent similar parts throughout the several views of the drawings.
In order to allow the material to be removed from the tank 102 an inlet/outlet 108 is arranged somewhere on or connected to the tank 102. In particular, the inlet/outlet 108 may be arranged at a lower position on the tank 102 to allow gravity to direct the material held by tank 102 to exit from tank 102 as shown in
In order to suspend or re-suspend the material, the material may be circulated. To provide circulation to the material carried in the tank 102, at least one inlet, such as inlets 110, 112, may be arranged in or on tank 102. In particular, the inlet 110, 112 may provide a flow to the material in the tank 102 to create a circulation therein and thus ensure a suspension may be maintained in the material or that the material is re-suspended within the tank 102. Although
The tank 102 further may include sloped sides 104, 106. The sloped sides 104, 106 have a tendency to guide the material toward a low point in the tank such as the point where the inlet/outlet 108 is arranged. It should be noted however, that any tank construction whether having the conical tank construction shown in
The connector 118 then connects to a manifold 122. The manifold 122 may be connected to one or more valves and a pump 114. Valves 124, 126 may be operated to stop flow between the hose and pump 114. The manifold 122 may also be connected to a valve 126 that may connect to the pump 114. The manifold 122 may further connect to a pipe 128 that may direct flow to and from pump 114. In the configuration shown in
After the material has entered pump 114, as described above, the material may exit pump 114 via pipe 128. The pipe 128 may split and connect to a pipe 130 and a pipe 132. The material may then travel through pipe 132 and not travel through valve 136 which has been placed in the closed position. The material may travel through valve 138, which in the open position, and travel up through pipe 140.
As further shown in
The pipe 130 may also receive a flow of the material and the material may travel through pipe 130 and enter valve 150. The flow of the material may exit valve 150 enter pipe 152 and travel up to its terminal end at connector 154. A hose 156 may then carry the material to a connector 158 and past a valve 160, which is in the open position, and then into tank 102 and may be ejected through inlet 110. This further generates a circulation of the material in tank 102. Again, the connection 158 and valve 160 may be attached in, through, or about a manway or hatch of the tank 102.
Accordingly the configuration shown in
The configuration shown in
The invention as further shown in
Similarly a high pressure gas source may be connected also to the gas in 204. In this regard, valve 126 may be placed in the closed position along with valve 136 in a closed position. Valves 150, 138 may be placed in an open position. By attaching the high pressure gas source to gas in 204 the flow of material through pump 114, pipe 128, pipes 130, 132, through valves 138, and 150 may be assisted.
In the same regard, valve 138 may be closed and a high pressure gas source may be attached to gas in 206 to force a flow of material through 140, 142, 144, connector 146, valve 148 into tank 102. In substantially a similar fashion, valve 150 may be closed and a high pressure gas source may be attached to gas in 208 to assist the flow of material through connector 154, hose 156, connector 158, valve 160 and through inlet 110.
Accordingly, gas in type connections may be placed throughout the system shown in
After the material has entered pump 114, as described above, the material may exit pump 114 via pipe 128. The pipe 128 may split and connect to a pipe 130 and a pipe 132. In particular, as the flow of the material goes through pipe 130 it may transit a valve 134. In the configuration shown in
In some cases where a very solid heel has formed in the bottom of the tank, a self priming feature of the pump may not be sufficient to start flow. To start flow by pump 114 in from one end of the tank 102, an outlet 310 several inches below top of the tank 102 beside the inlet 110 may be utilized. From this outlet 310, by operation of the valves, the hose connected to one inlet 110 may be used to accomplish reverse flow from the top of the tank into the pump 114 and by specific valving described below. In particular, the flow directed into the bottom of the tank through the normal outlet or unloading valve. This flow effectively breaks any blockage of the outlet making possible normal flow from the bottom of the tank. By resetting the valves it may be possible to pump from the bottom through the two inlets 110, 112 to circulate the material in the tank 102. After several minutes recirculation of the tank 102, the sludge that forms the heel may be eroded out by the flowing liquid and may be remixed with the fluids as the contents of the tank pass either through the inlets 110, 112 (for example, on average each 80 seconds or through the pump each 7 minutes). After adequate circulation the valve 136 is opened from one of the pump discharge lines to unload to the plant's unload pumps as shown in
In this regard,
The pump 114 receives the material via the now open valve 194 that receives the material along pipe 308 which is connected to pipe 152. The pipe 152 is connected through the connector 154 to the hose 156 and the connector 158 to a pipe 306. The valve 160 may be closed for this configuration. The pipe 306 is connected to a valve 304 that is an inlet 310 to the material that is in tank 102. The inlet 310 may be arranged higher in the tank to avoid the heel.
Accordingly in the configuration shown in
In an exemplary construction of the invention including the pump 114, the invention may use either 4″ or 6″ butterfly valves. Moreover, the pump 114 may utilize a 230/460 326T TEFC 60 HP motor operating at 1750 rpm to operate the pump. The motor described above may be connected to the pump 114 via a class A standard flex coupling.
The pump 114 and the valves and pipe connections shown in
On the other hand, the pump 114 may be arranged on the tanker itself. This is so that the plant 200 need not have the pump arrangement as shown on
The pump 114 is preferably a self priming pump which may create a reduced pressure on the unload hose to help initiate flow. The pump 114 may also large enough to supply the eductors 602 with motive fluid while a side stream is removed to the unloading pumps of the plant 200. Such a pump 114 may be a 6 by 6 by 15 universal self priming type. The pump 114 may preferably be installed with a variable speed drive to allow a slow start-up to induce flow into the pump 114 without cavitating the pump 114. Such a pump 114 may have a flow rate of 900 gallons per minute at 45 psi. The eductors 602 may require 450 gallons per minute each at a 20 psi supply pressure. This induces the full 2250 gpm circulation from each eductor.
The hose, tank, and other structures and components may be constructed of any known material that is engineered to maintain a certain amount of rigidity and moreover is able to carry the various materials therethrough. Moreover, structures and components may be in compliance with all Department of Transportation (DOT) or MIL-SPEC type material specifications and/or requirements.
As is evident by the study of
The removal of the mechanical mixing equipment from the tank allows several percent more payload and allows the transport of slurry fuels with full unloading of the entire load solids and liquids.
While the invention has been described in terms of exemplary embodiments, those skilled in the art will recognize that the invention can be practiced with modifications in the spirit and scope of the appended claims. These examples given above are merely illustrative and are not meant to be an exhaustive list of all possible designs, embodiments, applications or modifications of the invention.
This application claims priority under 35 U.S.C. §119(e) to provisional U.S. Patent Application No. 60/799,326, filed on May 11, 2006, the disclosure of which is expressly incorporated by reference herein in its entirety.
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Number | Date | Country | |
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20070263481 A1 | Nov 2007 | US |
Number | Date | Country | |
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60799326 | May 2006 | US |