The present invention relates to a method for analyzing the mechanical health of a solid or structure. It also relates to a device for carrying out this method.
Such a device allows a user to monitor a structure such as a bridge or a building. The field of the invention is more particularly, but not exclusively, civil engineering, mechanical engineering, and the transport and energy sectors.
Techniques are known according to the state of the art called post-mortem or failure analysis of a structure, which are based on analyzing fragments of a broken material after the failure of that structure.
It is also known that the techniques according to the state of the art are positioned in the field of structure monitoring, which is an engineering science that consists of monitoring the mechanical health of a structure by measuring its mechanical response during its use by means of sensors.
However, as a drawback, such monitoring techniques often lack robustness, being limited to a use case corresponding to a type of material used in a type of structure. Anticipating the failure of structures and solids in contexts as varied as civil engineering with the monitoring of concrete structures or transportation with the monitoring of devices made of metal alloys or polymer-based composites remains a major challenge for engineers.
To implement such an approach, however, there are many sensors that make it possible to “listen to” and monitor the structures over time, such as strain gauges or microphones to record the acoustic signals emitted by the structure. These signals generally show an extremely intermittent change in the mechanical response of structures, characterized by short periods of high activity, separated by periods of silence. This is called “crackling noise”, which shows some similarity with the dynamics of earthquakes. For about twenty years, research has been conducted in an attempt to understand and describe these signals. However, deciphering these signals and thus using them to anticipate the failure of a structure is still out of reach as their statistical properties and their link with the change in the mechanical health of the structure remain poorly understood, which is a drawback.
The purpose of the present invention is to at least partially solve at least one of these drawbacks of the state of the art.
We propose to achieve this goal with a method for analyzing a structure, comprising:
The measurement of a sequence of events may comprise a measurement by the technical means of measurement of a duration T of that sequence of events.
The measurement of a sequence of events may comprise a measurement by the technical means of measurement of a mechanical energy S or acoustic energy Sac of that sequence of events.
The measurement of mechanical energy S or acoustic energy Sac can be obtained by several sensors spatially distributed around and/or inside the structure.
The measurement of a sequence of events may comprise a measurement by the technical means of measurement of a spatial extension ξ of that sequence of events.
The measurement of an event may comprise a measurement by the technical means of measurement of a mechanical energy A or acoustic energy Aac of that event.
The measurement of a sequence of events may comprise a measurement by the technical means of measurement of the number of mechanical events N or acoustic events Nac in that sequence.
The measurement of an event may comprise a measurement by the technical means of measurement of a time frequency of mechanical events dN/dt or acoustic events dNac/dt.
The measurement of an event may include a measurement by the technical means of a dissipated mechanical energy rate dE/dt or an acoustic energy rate dEac/dt.
The calculation may comprise a calculation of the data r representative of the health status of the structure.
The data r can be calculated as equal to or proportional to the ratio ξ/L where L is a characteristic size of the structure or material composing the structure and ξ the measurement of a spatial extension ξ of a sequence of events.
The data r can be calculated as equal to or proportional to the ratio ξ/L where L is a characteristic size of the structure or material composing the structure, ξ depending on the measurement of the energy respectively S or Sac of a sequence of events, ξ depending on:
d
0·(Sac/Aac0)1/(α·df)=ξ
a may be substantially equal to 2.6, and/or df may be substantially equal to 1.1 for a two-dimensional structure and substantially equal to 1.5 for a three-dimensional structure.
The data r can be calculated as equal to or proportional to the ratio ξ/L where L is a characteristic size of the structure or material composing the structure, ξ depending on the measurement of the duration T of a sequence of events, ξ depending on:
In particular, the system according to the invention may comprise:
The data r can be calculated as equal to or proportional to the ratio ξ/L where L is a characteristic size of the structure or material of the structure, ξ depending on the measurement of the respectively mechanical A or acoustic Aac energy of that event, ξ depending on:
d
0·(Aac/Aac0)2/(α·df)=ξ
The data r can be calculated as equal to or proportional to the ratio ξ/L where L is a characteristic size of the structure or material of the structure, ξ depending on the measurement of the number of respectively mechanical N or acoustic Nac events in that sequence, ξ depending on:
d
0·(Nac)2/(α·df)=ξ
The data r can be calculated as equal or proportional to the ratio ξ/L with L a characteristic size of the structure or material composing the structure, ξ depending on the measurement of the frequency of respectively mechanical dN/dt or acoustic dNac/dt events, ξ depending on:
d
0·(ΔT0·dNac/dt)2/(α·df)=ξ
The data r can be calculated as equal or proportional to the ratio ξ/L with L a characteristic size of the structure or material composing the structure, ξ depending on the measurement of a dissipated mechanical energy rate dE/dt or an acoustic energy rate dEac/dt, ξ depending on:
d
0·(ΔTac0·dEac/dt)1/(α·df)=ξ
The calculation can include the calculation of the time tc.
The measurement of a sequence of events or the measurement of an event can be measured at a measurement time t, the calculation of the time tc preferably comprising a use and/or an interpolation and/or a regression of a function (the expression interpolation and/or a regression of a function can mean here generally a description by a function) connecting tc, t and one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt and dNac/dt (and even optionally dE/dt and dEac/dt) or the temporal evolution of one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt and dNac/dt (and even optionally dE/dt and dEac/dt)
The measurement of event sequences or the measurement of events may be measured in such a way as to determine and/or track a time evolution of one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt and dNac/dt (and even optionally dE/dt and dEac/dt) as a function of the measurement time t, the calculation of the time tc preferably comprising a use and/or an interpolation and/or a regression of a function (the expression interpolation and/or regression of a function can mean here generally a description by a function) relating tc, t and the temporal evolution of one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt and dNac/dt (and even optionally dE/dt and dEac/dt)
Preferably, there is a ratio greater than or equal to two between the smallest and largest values of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt, dNac/dt, dE/dt or dEac/dt recorded.
Each sequence of events preferably comprises at least three events.
According to still another aspect of the invention, proposed is a structure analysis device comprising:
The technical means of measurement can be arranged to carry out a measurement of a duration T of this sequence of events.
The technical means of measurement can be arranged to carry out a measurement of a mechanical energy S or acoustic energy Sac of that sequence of events.
The technical means of measurement may comprise several sensors spatially distributed around and/or inside the structure.
The technical means of measurement can be arranged to carry out a measurement of a spatial extension ξ of this sequence of events.
The technical means of measurement can be arranged to perform a measurement of a mechanical energy A or acoustic energy Aac of this event.
The technical means of measurement can be arranged to perform a measurement of the number of mechanical events N or acoustic events Nac in that sequence.
The technical means of measurement can be arranged to perform a measurement of a time frequency of mechanical events dN/dt or acoustic events dNac/dt.
The technical means of measurement can be arranged to perform a measurement of a dissipated mechanical energy rate dE/dt or an acoustic energy rate dEac/dt.
The computing means can be arranged and/or programmed to compute the data r representative of the health status of the structure.
The computing means may be arranged and/or programmed to compute the data r as equal to or proportional to the ratio ξ/L with L a characteristic size of the structure or material composing the structure and ξ the measure of a spatial extension ξ of a sequence of events.
The computing means may be arranged and/or programmed to compute the data r as equal to or proportional to the ratio ξ/L with L a characteristic size of the structure or material composing the structure, ξ depending on the measurement of the energy respectively S or Sac of a sequence of events, ξ depending on:
d
0·(Sac/Aac0)1/(α·df)=ξ
α is preferably substantially equal to 2.6, and/or df is preferably substantially equal to 1.1 for a two-dimensional structure and substantially equal to 1.5 for a three-dimensional structure.
The computing means may be arranged and/or programmed to compute the data r as equal to or proportional to the ratio ξ/L with L a characteristic size of the structure or material composing the structure, ξ depending on the measurement of the duration T of a sequence of events, ξ depending on:
The technical means of measurement can be arranged to perform:
The computing means may be arranged and/or programmed to compute the data r as equal to or proportional to the ratio ξ/L with L a characteristic size of the structure or material of the structure, ξ depending on the measurement of the energy respectively A or Aac of that event, ξ depending on:
d
0·(Aac/Aac0)2/(α·df)=ξ
The computing means may be arranged and/or programmed to compute the data r as equal to or proportional to the ratio ξ/L with L a characteristic size of the structure or material of the structure, ξ depending on the measurement of the energy respectively N or Nac of that event, ξ depending on:
d
0·(Nac)2/(α·df)=ξ
The computing means may be arranged and/or programmed to compute the data r as equal to or proportional to the ratio ξ/L with L a characteristic size of the structure or material of the structure, ξ depending on the measurement of the frequency of respectively mechanical dN/dt or acoustic dNac/dt events, ξ depending on:
d
0·(ΔT0·dNac/dt)2/(α·df)=ξ
The computing means can be arranged and/or programmed to compute the data r as equal or proportional to the ratio ξ/L with L a characteristic size of the structure or material composing the structure, ξ depending on the measurement of a dissipated mechanical energy rate dE/dt or an acoustic energy rate dEac/dt, ξ depending on:
d
0·(ΔTac0·dEac/dt)1/(α·df)=ξ
The computing means can be arranged and/or programmed to compute the time tc.
The technical means of measurement can be arranged to carry out the measurement of a sequence of events or the measurement of an event at a measurement time t, the computing means preferably being arranged and/or programmed to compute the time tc by a use and/or an interpolation and/or a regression of a function (the expression interpolation and/or regression of a function can mean here generally a description by a function) relating tc, t and one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt et dNac/dt (and even optionally dE/dt and dEac/dt) or the temporal evolution of one of T, S, Sac, ξ, N, Nac, A, Aac dN/dt and dNac/dt (and even possibly dE/dt and dEac/dt)
The technical means of measurement may be arranged to measure the sequence of events or the measurement of events is measured in such a way as to determine and/or track a time evolution of one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt and dNac/dt (and even optionally dE/dt and dEac/dt) as a function of the measurement time t, the technical means of measurement preferably being arranged and/or programmed to compute the time tc preferably comprising a use and/or an interpolation and/or a regression of a function (the expression interpolation and/or regression of a function can mean here generally a description by a function) relating tc, t and the temporal evolution of one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt and dNac/dt (and even optionally dE/dt and dEac/dt)
Preferably, there is a ratio greater than or equal to two between the smallest and largest values of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt, dNac/dt, dE/dt or dEac/dt recorded.
Each sequence of events preferably comprises at least three events.
Other benefits and features shall become evident upon examining the detailed description of entirely non-limiting embodiments and implementations, and from the following enclosed drawings:
These embodiments are in no way limiting, and in particular, it is possible to consider variants of the invention that comprise only a selection of the features disclosed hereinafter in isolation from the other features disclosed (even if that selection is isolated within a phrase comprising other features), if this selection of features is sufficient to confer a technical benefit or to differentiate the invention with respect to the prior state of the art. This selection comprises at least one preferably functional feature which lacks structural details, and/or only has a portion of the structural details if that portion is only sufficient to confer a technical benefit or to differentiate the invention with respect to the prior state of the art.
First, with reference to
The device 1 is based on the quantitative understanding of the link between the intermittency observed during the mechanical response of solids and structures and the evolution of the mechanical health of such a solid or structure. In particular, it takes advantage of this precise understanding to prevent the failure of structures based on the statistical processing of mechanical and acoustic signals.
The present invention enables the mechanical response of a material or structure 5 to be deciphered in order to predict its failure before it occurs. Solids and structures subjected to external compression or shear exhibit the following mode of failure: they become progressively damaged up to a certain localization threshold (corresponding to a critical load level) beyond which this damage localizes according to a localization band. Beyond this threshold, the material or structure is no longer able to withstand mechanical stresses: the deformations accumulate along a band that runs from one end of the sample to the other, and the material separates into two distinct parts: this is called structural failure or break. If not anticipated, this failure can have dramatic consequences, both from an economic and a safety point of view.
In the case of a traction exerted on the structure 5, the failure will be caused by the initiation, then the propagation of a crack. The present invention enables the prediction of crack initiation from the statistical processing of signals emitted by the structure.
The device 1 for analyzing a structure 5, comprises:
Each of the means of the device 1 is a technical means.
Typically, the computing means 3 comprise at least one computer, a central processing or computing unit, an analog electronic circuit (preferably dedicated), a digital electronic circuit (preferably dedicated), and/or a microprocessor (preferably dedicated), and/or software means.
The time to can be an instant (for example date and/or time) when the failure or break of the structure is predicted to occur, or a temporal distance (duration, for example in 3 months, 7 days and 15 hours) to the failure or break of the structure.
We consider the quantity L to which is compared in order to evaluate the mechanical health of the structure:
We will consider hereafter the case of L for a force in compression, but the present description remains valid for an L as defined above for a force Fext in traction, the structure being able to be monitored by the method according to the invention in compression or traction (or both at the same time, the method according to the invention being then implemented simultaneously twice respectively for the two different definitions of L of the structure 5 in compression or in structure)
Each of the references 22 of the measuring means 2 in
In this variant, the means 2 may comprise:
The device 1, in particular the measuring means 2 and/or the computing means 3, are arranged and/or programmed to implement the steps of the first method embodiment according to the invention described below.
The invention has been developed from a theoretical and experimental point of view. For the experiments, a 2D model material, a stack of elastic hollow cylinders, was considered, which gives rise to the localization of damage under a sufficiently high stress level, but the present description can be extended to the 3D case.
This system allows a precise characterization of the progress of the damage thanks to:
In the present description, “event” or “elementary event” means a mechanical event or an acoustic event.
A “mechanical event” or “damage event” is defined as a localized inelastic deformation within the structure, this event being localized both in space (within the structure) and in time, and being characterized by:
An “acoustic event” is defined as a localized vibration or sound signal generated within the structure 5, this event being localized both in space (within the structure) and in time, and being characterized by:
In the present description, a “sequence” is defined as a group of several events taking place successively in time.
The sequences of acoustic events are made up of a succession of elementary acoustic events which are the consequence of each other. These sequences are characterized by:
The elementary acoustic events that make up the sequences are characterized by:
The sequences of damage events are made up of a succession of elementary damage events which are the consequence of each other. These sequences are characterized by:
These four quantities increase as the structure 5 temporally approaches the break.
A sequence can be defined both mechanically and acoustically in the following way:
There are tests that can be used to verify that the sequences have been correctly identified:
The dissipated mechanical energy rate dE/dt is calculated as follows: the total dissipated energy is calculated as the sum ΔE of the energy A of the elementary events over a time interval Δt, whose size is chosen as the minimum of the two values among:
The rate of dissipated mechanical energy is then equal to the ratio ΔE/Δt (similarly for dEac/dt). These two quantities also increase as the failure of the structure 5 gets closer in time.
We will use the following nomenclature in the description:
Thus, the first embodiment of a method for analyzing a structure 5 according to the invention, comprises:
The measurement of a sequence of events comprises:
Thus, for example,
The x-axis in
The mark 8 in
In
We note, with reference to
The x-axis in
In
We note that the number of acoustic events Nac in a sequence is not equal to the number N of mechanical events included in that same sequence. These two quantities are related by the scaling law Nac˜Nα.
The scaling law Aac˜Aα relates the average energy of the acoustic events Aac of a sequence with the average energy of the mechanical damage events A during that same sequence. Finally, the relation Sac˜Sα makes it possible to link the acoustic energy of a sequence to its mechanical energy.
Thus, the means 3 determine and/or track the evolution of the energy S (
Note in
It is visible in
The x-axis in
On
Thus, with reference to part b) of
By representing the typical size S as a function of the residual lifetime (tc−t) of the structure, the following law was revealed:
S˜(tc−t)−β (1)
where β=½ (exactly or within 10%). Note that (tc−t) tends to zero as the localization approaches, so equation (1) does reflect the fact that S gets larger and larger as we approach the structure's break.
In the context of the invention, it has been possible to observe that a sequence of size S has the following spatial structure: the locations of damage zones during the sequence are organized into clusters. The size of the largest cluster extends into a disk of characteristic radius
ξ˜S1/df (2)
where df=1.1 (exactly or within 10%) for a two-dimensional structure df=1.5 (exactly or within 10%) for a three-dimensional structure.
In other words, as a material approaches failure, the sequences of events that characterize its evolution are increasingly large, both in amplitude (energy dissipated) and in size (spatial extension in the material).
According to the invention, theoretical models have been developed to understand these properties. These theoretical developments are based on damage mechanics, extended to the case of heterogeneous materials. From these models, the invention explains the formulas set forth in this description and the value of the exponents involved in these formulas. In particular, these formulas could be extended to the case of three-dimensional materials, with the only difference that the exponent df which characterizes the relationship between the energy of the event and its spatial extension is equal to df=1.5 in 3D while it is equal to df=1.1 in 2D. These theoretical developments support the observations made during the experiments, and in particular the phenomenon of amplification of the damage events as the localization approaches.
A key observation is that the breakup occurs when the spatial extension ξ of the sequences becomes equal to the sample size L. Thus, localization occurs when ξ=L where L is the size of the sample or structure.
Using equation (2), we deduce that the critical size Sc (in terms of dissipated energy) of the sequences at break is given by
S
c
˜L
df (3)
The law (3) then makes it possible to foresee and anticipate the rupture. Indeed, S is compared to Sc. As long as S<<Sc, structure 5 is far from breaking. The structure or part can safely be used. On the other hand, if S approaches Sc, it indicates that the break or the failure of the part is imminent. The value of S, which can be measured from a statistical processing of the signals emitted by the structure 5, represents a measure of the good health of the structure. Indeed, the smaller S is compared to the critical value Sc, the healthier the structure is. On the contrary, the closer S is to the critical value Sc, the more the structure is in poor health and requires replacement or repair. Appropriate decisions can then be made to minimize the risk of failure by either (i) replacing the part that is about to fail, (ii) repairing the damaged part, or (iii) scrapping the entire structure.
The calculation by means 3 preferably comprises computing the data r=ξ/L representative of the health status of the structure.
The failure corresponds to r=1, for both definitions of L for a structure in compression or tension.
The lower r is than 1, the farther the structure 5 is from failure.
The data r is computed:
d
0·(Sac/Aac0)1/(α·df)=ξ
Therefore, r is preferably equal or proportional to d0·(S/A0)1/df/L or d0·(Sac/Aac0)1/(α·df)/L
From S (
Therefore, r is preferably equal or proportional to d0 (T/τ0)1/z/L
From T, the means 3 therefore compute ξT=d0 (T/τ0)1/z then r=ξT/L and/or directly r=ξT/L=d0 (T/τ0)1/z/L and/or
d
0·(Aac/Aac0)2/(α·df)=ξ
Therefore, r is preferably equal or proportional to d0·(A/A0)2/df/L or d0·(Aac/Aac0)2/(α·df)/L; and/or
d
0·(Nac)2/(α·df)=ξ
Therefore, r is preferably equal or proportional to d0·(N)2/df/L or d0·(Nac)2/(α·df)/L
d
0·(ΔT0·dNac/dt)2/(α·df)=ξ
Therefore, r is preferably equal or proportional to d0·(ΔT0·dN/dt)2/df/L or d0·(ΔT0·dNac/dt)2/(α·df)/L
d
0·(Δτac0·dEac/dt)1/(α·df)=ξ
Therefore, r is preferably equal or proportional to d0·(ΔTa0·dE/dt)1/df/L or
d
0·(Δτac0·dEac/dt)1/(α·df)/L
The value of d0 is dependent on the material of the structure 5, and is stored by the means 3. d0 corresponds to the spatial extension of the smallest damage events which can be determined by the means 3 and/or directly in the memory of the means 3. d0 corresponds to the elementary microstructural size of the material, such as its grain size. In the example of
The value of α is stored by the means 3.
The value of df is stored by the means 3.
The value of z is stored by the means 3.
The value of L is dependent on the structure 5, and is stored by the means 3, preferably under two values L=L1 for the structure 5 in compression and L=L2 for the structure 5 in tension.
Typically, the first embodiment of the method according to the invention comprises:
The first embodiment of the method according to the invention comprises calculating the time tc.
In this embodiment, each measurement of a sequence of events or each measurement of an event is measured at a measurement time t.
This first embodiment includes, in particular for the calculation of tc:
The calculation of the time tc comprising a use and/or an interpolation and/or a regression of a function (the expression interpolation and/or a regression of a function in this description can mean generally a description by a function) relating tc, t and one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt and dNac/dt, dE/dt, and dEac/dt, or the temporal evolution of one of T, S, Sac, ξ, N, Nac, A, Aac, dN/dt, dNac/dt, dE/dt and dEac/dt.
The values of β and α are stored by the means 3.
Thus, for example,
Thus, with reference to
S=B
0/(tc−t)β
S
1/β
t=S
1/β
t
c
+B
0
By introducing the variables Y=S1/β·t and X=S1/β, we then obtain the relation:
Y(X)=tcX+B0
A linear regression of the function Y(X) then provides the time to break tc, which corresponds to the slope of the function Y(X). The uncertainty on tc (shown in
Similarly, all quantities with a power-law relationship with the distance (tc−t) to the break are likely to be used for the prediction of tc on the same principle, according to variants 1 to 10. In particular, the sequence duration T (first variant) as well as their spatial extension ξ (third variant) or N (fourth variant) can be used via the previously described relations.
Alternatively, one can also use the elementary damage events (the energy A of the elementary damage events for the fifth variant or their frequency (number of events per unit time) dN/dt for the sixth variant) to predict the time to failure, as shown in
The sample is a plaster cylinder (diameter—20 mm; height—30 mm).
This
The table below summarizes the method for computing r:
The table below summarizes the method for computing tc:
The table below summarizes the values of the exponents z and df:
The prediction of the failure of structures or mechanical parts is a major issue in all industrial sectors for which the mechanical strength of materials plays an important role. We cite here as examples three possible implementations of the invention in three distinct domains:
This list is far from being exhaustive and the applications of the invention relates to all industrial fields for which the mechanical strength of a part or structure is an important issue.
Of course, the invention is not limited to the examples just described, and many adjustments can be made to these examples without going beyond the scope of the invention.
Of course, the various features, forms, variants and embodiments of the invention may be combined with each other in various combinations as long as they are not incompatible or exclusive of each other. In particular, all the variants and embodiments described above can be combined with each other.
Number | Date | Country | Kind |
---|---|---|---|
2002824 | Mar 2020 | FR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2021/057433 | 3/23/2021 | WO |