The present invention relates to a method and a device for applying an adhesive agent to an elastic string-like material (polyurethane elastic string, flat rubber, and string rubber or the like) on a coating line [such as a manufacturing line of a paper diaper including the step of automatically bonding the string rubber to the diaper body] including a coating step of applying the adhesive agent to the elastic String-like material (polyurethane elastic string, flat rubber, and string rubber or the like). Particularly, the present invention relates to a coating step of applying the adhesive agent to a required elastic string-material (polyurethane elastic string, flat rubber, and string rubber or the like), in a manufacturing apparatus of a body fluid absorbent product (a disposable diaper or the like) including the step of gluing the elastic string-like material (polyurethane elastic string, flat rubber, and string rubber or the like).
Regarding the coating step of applying the adhesive agent to the aforementioned elastic string-like material (polyurethane elastic string, flat rubber, and string rubber or the like), an applicant of the present invention (SUNTOOL CORPORATION) discloses the method for applying the adhesive agent to the elastic string-like material (flat rubber, and string rubber or the like) in Japanese Patent Laid Open Publication No. 2001-347209 (Patent document 1). According to the patent document 1, the adhesive agent is supplied to a slit groove having an open lower face and an expanded middle part, which communicates with an adhesive supply hole; a tense elastic string-like material (flat rubber, string rubber or the like) is made to horizontally penetrate the expanded part of the aforementioned slit groove; and this elastic string-like material (flat rubber, string rubber or the like) is supplied in a coating line proceeding direction, so that the adhesive agent is applied on an entire circumferential surface of the elastic string-like material passing through the slit groove, on the coating line including the step of applying the adhesive agent to a running elastic string-like body (flat rubber, string rubber or the like).
In the elastic string-like material (polyurethane, flat rubber, string rubber or the like), there is a knot of a terminating end and a starting end of before and behind a supplying bobbin, when replacing the supplying bobbin.
In the aforementioned prior invention, the adhesive agent is applied on the entire circumferential surface of the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like) passing through the slit groove. Therefore, there is a problem that a diameter (sectional area) of the elastic string-like material is restricted to an allowable range, according to a relationship with a width (sectional area) of the slit groove. That is, the knot of the elastic string-like material is larger than the width (sectional area) of the slit groove, thus making it impossible to pass through the slit groove.
Accordingly, at the end of the elastic string-like material of the supplying bobbin, an application operation is stopped once to make a knot, and by a manual work, the knot is made to jump at a place of the slit groove, so that the knot of the elastic string-like material is prevented from passing through the slit groove. Therefore, a problem is involved, such as deteriorating work efficiency by stopping a work.
Therefore, an object of the present invention is to enable a continuous application operation to be performed without stopping the application operation, by automatically jumping the knot of the elastic string-like material from a running line of the elastic string-like material at the slit groove.
Further, an object of the present invention is to enable inhibiting a mutual interference of the plurality of running elastic string-like materials when the adhesive agent is applied to the plurality of running elastic string-like materials, in a coating line including the step of applying the adhesive agent to the plurality of running elastic string-like material by a coater applying head for supplying the adhesive agent to the plurality of slit groove.
A first aspect of the present invention provides a method for applying an adhesive agent to an elastic string-like material, detecting a knot that exists in the elastic string-like material running on the coater applying head; based on a detection of the knot, so that it can pass while avoiding the slit groove, the knot of the elastic string-like material is promptly returned to the original running line, wherein the knot of the elastic string-like material jumping and passing through the slit groove of a slit nozzle of a slit nozzle coating position is promptly returned to the running line and can be continuity running, and the knot of the elastic string-like material is guided in a jumping direction, for automatically jumping the knot of the elastic string-like material from the running line of the elastic string-like material.
A second invention of the present invention provides a method for applying an adhesive agent to an elastic string-like material, having a coating line including the step of applying the adhesive agent to the plurality of running elastic string-like material by a coater applying head, for supplying the adhesive agent to the plurality of slit groove, which communicates with an adhesive supply hole and has an open lower face and an expanded middle part, making a tense elastic string-like material penetrate the expanded part of the slit groove horizontally, and supplying the elastic string-like material in a coating line proceeding direction,
A third invention of the present invention provides an apparatus for applying an adhesive agent to an elastic string-like material including a slit plate having a slit groove that communicates with an adhesive supply hole, for applying an adhesive agent to a running elastic string-like material, said apparatus comprising: a slide guide body 210 positioned at a front part in a transfer direction of a slit plate of the coater applying head, having a detection guide groove 211 with a width of allowing the elastic string-like material to pass through in an extension state but inhibiting the knot from passing through, with the detection guide groove 211 aligned with the slit groove of the slit plate in a transfer direction of the elastic string-like material, so that a guide terminal end of said slide guide body is approached to a tip end of the slit groove of the slit plate.
A fourth invention of the present invention provides an apparatus for applying an adhesive agent to an elastic string-like material including a slit plate having a plurality of slit grooves that communicate with an adhesive supply hole, for applying an adhesive agent to a plurality of running elastic string-like materials, said apparatus comprising: a slide guide body positioned at a front side of the slit plate in a transfer direction, having a detection guide groove with a width of allowing the elastic string-like material to pass through but inhibiting the knot from passing through, and having a second expanded part positioned at a part protruded from a tip end of the slide guide body at a tip end extension part of the slit groove of said slit plate, with a width of allowing the knot to pass through.
According to a first invention and a third invention of this application, when the knot that exists in the elastic string-like material running on the coater applying head is raised from the original running line passing through the slit groove of the nozzle coating position so that it can pass while avoiding the slit groove, the knot of the elastic string-like material is promptly returned to the original running line of the elastic string-like material just after jumping and passing through the slit groove of the slit nozzle coating position. Accordingly, the present invention has an advantage that in an adhesive non-applied section of the elastic string-like material in a product having the elastic string-like material integrally bonded thereto which is formed by bonding an adhesive agent applied elastic string-like material in an extension state in post steps, a natural length of the elastic string-like material in an extension state is very small, thus making it possible to substantially ignore an existence of the adhesive non-applied section over the knot of the elastic string-like material.
According to a second invention and a fourth invention of this application, when the adhesive agent is applied to a plurality of running elastic string-like materials in an extension state by the apparatus for applying the adhesive agent to the elastic string-like material for applying the adhesive agent to the plurality of running elastic string-like materials, all knots of the plurality of running elastic string-like materials during jumping the slit groove of the slit plate are set in a protruded state in the jumping direction at the time of landing on the running line, and the knots are prevented from protruding in a lateral direction (in a direction of the adjacent elastic string-like material). Accordingly, the present invention has an advantage of surely inhibiting a mutual interference of the plurality of running elastic string-like materials when the adhesive agent is applied to the plurality of running elastic string-like materials.
Prior to an explanation of an example of the present invention, a device for applying adhesive agent to an elastic string-like material (polyurethane elastic string, flat rubber, string rubber, or the like) on a coating line will be explained with reference to
A string rubber A or the like, running in a tense state (extended state) by a tension roller 23 is supplied to an upper part of a band shaped diaper body 22, with an adhesive applied position “e” of the string rubber A running in an upper part of the band shaped diaper body 22 aligned with an elastic material forming place (bonding place of the string rubber or the like) E in the band shaped diaper body 22 which is being transferred on an upper surface of a transfer conveyor 21 in a manufacturing line B.
The band shaped diaper body 22 is cut after a pressurizing step F and a cutting step G and only the elastic material forming place E of the string rubber A or the like, is bonded to the band shaped diaper body 22, thus forming an elastic material K, and a “paper diaper” 20 is completed. In the paper diaper shown in
The prior invention is executed in the step of applying the adhesive agent to the string rubber or the like, for supplying the elastic string-like material (flat rubber, string rubber or the like) A to which the adhesive agent H is intermittently applied in the aforementioned coating line B. The coater applying head B supplies the adhesive agent H to the slit groove having front face, rear face, and bottom face openings in a coating line proceeding direction, to make the string rubber A penetrate the slit groove 10 horizontally in a tense state (extended state).
With reference to
Depending on an operation type of the valve mechanism, an intermittent coating is possible by an intercept by a counteraction shown in
The flow of the hot-melt in the adhesive supply hole 11, the first distribution mechanism 12, and the second distribution mechanism 16, in the coater applying head 1 is shown in
In addition to the supply from the upper surface of the rubber running slit groove 10, the supply from a position closer to at least one side surface of the rubber running slit groove is added, to thereby apply the adhesive agent H to at least two surfaces of the string rubber or the like, that passes through the rubber running slit groove.
In addition to the supply from the upper surface of the rubber running slit groove 10, the supply from both side surfaces of the rubber running slit groove 10 is added, to thereby apply the adhesive agent H to three surfaces of the string rubber A or the like, that passes through the rubber running slit groove 10.
Next, the coater applying head 1 according to an example of the prior invention will be explained with reference to
In the aforementioned coater applying head 1, the adhesive agent H is applied to two surfaces or three surfaces of the string rubber or the like. Meanwhile, according to the prior invention, the adhesive agent H is applied to an entire circumferential surface of the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like).
The slit groove 102 is divided into a tip part 102a at a lower side and a supply part 102b at an upper side of the expanded part (adhesive reservoir) 103, and the tip end of the supply part 102b is communicated with an adhesive supply opening 104.
The adhesive supply opening 104 of an upper end of the plurality of slit grooves 102 is communicated with an adhesive hole 105, through a communication groove (distribution groove in a lateral direction) 106. That is, the adhesive agent H supplied to the adhesive hole 106 is supplied to the adhesive supply opening 104 of each slit groove 102 through the communication groove (distribution groove in a lateral direction) 105, and the supply part 102b and the expanded part (adhesive reservoir) 103 are filled with the adhesive agent H.
As the distribution mechanism for supplying the adhesive agent H uniformly to the aforementioned plurality of slit grooves 102, the first distribution mechanism 12 and the second distribution mechanism 16 shown in
In
In this way, the adhesive agent H is applied on the entire circumferential surface of the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like) A that penetrates the expanded part (adhesive reservoir) 103 of the slit groove 102 having the above-described structure and running in a direction shown by arrow.
List of numerical values according to the prior invention is as follows.
Next, explanation will be given to a first example of the present invention with reference to
In a coater applying head 200, a slide guide body 210, which functions as a detecting means and a jump guide means, is positioned at an proceeding direction side of the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like) A and is formed as a jump directional extending part of a pressing plate (blind plate) 208.
The slide guide body 210 has a slide face 212 inclined toward the tip end from the running line in side-view, and a detection guide groove 211 is formed in a jumping direction, so as to opposite to a tip part 202a of a slit groove 202.
A width of the detection guide groove 211 is set larger than a sectional face of the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like) A, to allow the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like) A to pass through freely. However, the width of the detection guide groove 211 is set smaller than the sectional face of a knot P to lock the knot P therein and inhibit a direct advance of the knot P, thus guiding the knot P to a jump position of the tip part of the slide guide body 210.
A second expanded part 205 is formed at the tip end of the slit groove 202 of the slit plate 201, to allow the knot P to pass through.
Regarding the head body 207, the head body 107 of the prior invention is formed to have an opening at a position closer to a jump position from a penetrating position of the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like) A, so that the elastic string-like material (polyurethane elastic string, flat rubber, string rubber or the like) A after jump can be landed on an coating line.
String rubbers of 470 dtex to 520 dtex will be given as an example.
Groove L1 to allow the string rubber to pass through=0.4 mm
Groove L2 to allow the knot to pass through=1.0 mm
Depth L3=1 to 3 mm
A groove width of the slit groove is different in proportion to a thickness (dtex) of the string rubber. Note that the coating amount of the adhesive agent H, the string-like material, a running speed minimum coating pitch (in case of a plurality of elastic string-like materials) have the same numerical values as the numerical example of the prior invention.
The aforementioned numerical values are shown as reference examples for understanding the present invention, and various embodiments can be selected. That is, the embodiment can be suitably selected by a publicly-known art and know-how adapted to the characteristic of the adhesive agent H, an object base material to be bonded (a material of a top sheet of a paper diaper or a shape of the paper diaper or the like) and property and shape of the string-like material.
Next, the application operation according to the present invention will be explained.
(a) The knot P approaches the coater applying head 200 (shown in
(b) The knot P comes in contact with a base part of the slide guide body 210 (shown by solid line in
(c) The knot P is guided by the detection guide groove 212 along a slide face 211 of the slide guide body 210, and is moved in a jumping direction. (shown by dotted line in
(d) The knot P reaches the tip end of the slide guide body 210 and passes through the second expanded part 205 of the slit groove 202 (shown by one dot chain line in
(e) The knot P overleaps the slit plate 201, and drops toward a guide face 207a of the head body 207 (shown by one dot chain line in
(f) The knot P lands on the guide face 207a of the head body 207 (shown by solid line in
Thus, the knot P overleaps and avoids the tip part 202a of the slit groove 202 of the slit plate 201 by jumping and passes through the slit groove 202.
In starting the aforementioned application operation, when the knot P that approaches the coater applying head 200, comes in contact with the base part of the slide guide body 210, an advancement of the knot P receives a resistance, and therefore the knot P is guided to be automatically positioned on the front face of the slit groove 202 (note that in the aforementioned state of (a) in
As a result, when the knot P reaches the state of the aforementioned (d), the knot P is guided to be positioned at the tip end of the slide guide body 210 without fail, thus making it possible to pass through the second expanded part 205 of the slit groove 202 without trouble.
In the above-described embodiment, there exists a section where no adhesive agent is applied, in the before and behind the knot P. However, the rubber string expands and shrinks from an extension state to a natural sate, to change the length of the section where no adhesive agent applies. Therefore, this length can be substantially ignored, having no adverse effect on a bonding action between the base material and the string rubber. This contributes to surely and excellently bonding a plurality of approaching string rubbers, etc, to the base material.
According to the above-described example, in the coater applying head 200 that performs coating action on a lower face, a jumping system, with the head body 207 directed downward, is provided. However, according to the present invention, in case of the coater applying head 200 that performs coating action on a lateral face and upper face, the knot jumps laterally or upward.
The present invention has an advantage that the knot of the elastic string-like material running on the coater applying head is detected, and the knot is raised from the original running line passing through the slit groove of a slit nozzle coating part, so that it can pass while avoiding the slit groove, and it is returned to the original running line to run continuously. Therefore, even when replacing the supplying bobbin, the application operation needs not to be stopped, thus improving work efficiency by a continuous work of the application operation.
The present invention contributes to a development of an industry in which a body fluid absorbent product and other textile processed product are manufactured, when it is applied to a coating step of applying the adhesive agent to a required elastic string-like material (polyurethane elastic string, flat rubber, and string rubber or the like), in a manufacturing apparatus of the body fluid absorbent product (a disposable diaper or the like) including the step of gluing the elastic string-like material (polyurethane elastic string, flat rubber, and string rubber or the like).
Number | Date | Country | Kind |
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2005-134199 | May 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/309520 | 4/27/2006 | WO | 00 | 11/1/2007 |