Information
-
Patent Grant
-
6557324
-
Patent Number
6,557,324
-
Date Filed
Tuesday, December 5, 200024 years ago
-
Date Issued
Tuesday, May 6, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- The Law Offices of Timothy J. Klima
-
CPC
-
US Classifications
Field of Search
US
- 053 225
- 053 234
- 053 3703
- 053 3733
- 053 3765
- 053 3772
- 053 466
- 053 491
-
International Classifications
-
Abstract
In a method and device for continuously wrapping products (3), while the products (3) are being fed continuously at a first speed (V1) along an intermediate portion (44) of a first path (P1) and in a first direction (D1), together with their intermediate wrappers (2a), the latter having a first and a second wing (37, 38), projection from, and on opposite sides of a surface (30) of the product (3), the wings (37, 38) make contact with a first folder (43) that moves at a second speed (V2) which is faster than the first speed (V1) in a second direction (D2) coinciding with the first speed (D1) along a section (45) of a second a path (P2). The section (45) substantially coincides with the intermediate portion (44) of the first path (P1), so as to enable the first folder (43) to fold the first wing (37) towards the surface (30) of the product (3) and the second wing (38) away from the surface (30) until the second wing is in a position such that it extends from the surface (30) in the same plane, and where a gumming device (64) gums a portion of the wing (38), after which a second folder (65) folds the second wing (38) back towards the surface (30) so that its gummed portion comes into contact with the first wing (37)
Description
TECHNICAL FIELD
The present invention relates to a method for continuously wrapping products.
The present invention is advantageously used in the wrapping of foodstuffs, such as chocolates and similar products, to which the following description refers, but without thereby restricting the scope of the inventive concept.
BACKGROUND ART
In wrapping machines, a succession of products is positioned at regular intervals and fed in an orderly manner along a given path to a pick-up station, where the products are gripped by transfer means and fed firstly to a feed station, in which a sheet of wrapping material is associated with each product and, gradually, through a succession of folding stations, designed to form a closed wrapper around each product to be wrapped.
The products are normally fed to the pick-up station by an infeed conveyor, whilst the transfer means normally consist of a rotary conveyor equipped with a plurality of peripheral pick-up grippers, which move towards the conveyor in order to pick up the products in succession and transfer them to a first wrapping drum.
The first wrapping drum rotates about an axis of rotation and has a plurality of peripheral pick-up units, designed to pick up the products and feed them through the feed station and along a folding station in which each sheet is partially wrapped around the related product to form a wrapper which is substantially folded in a U-shape.
The sets consisting of the products and the related sheets are then transferred, at a transfer station, to a second wrapping drum, whose axis of rotation is parallel with the axis of rotation of the first drum. The second wrapping drum, in turn, has a plurality of peripheral pick-up units, each consisting of a pair of jaws set opposite one another, projecting radially away from the drum and arranged symmetrically relative to an axis which is substantially radial relative to the drum. Said jaws are designed to follow a substantially circular path about the axis of rotation of the second drum, in order to feed the sets consisting of the products and sheets through the succession of folding stations.
The folding operations to which each sheet folded into a U-shape must be subjected in order to obtain a closed wrapper surrounding the product envisage a first step in which each of the two sides of the sheet projecting beyond the corresponding side of the product are folded, thus further folding the sheet of wrapping material, which assumes the form of a box-shaped, substantially parallelepiped intermediate wrapper inside whose top portion, facing the second drum, the product is housed, whilst the opposite part, the bottom, is open and consists of four side flaps. The side flaps project away from the drum and away from a bottom surface of the product. Pairs of the side flaps are substantially opposite to and parallel with one another and parallel with the axis of symmetry of the pick-up jaws and, specifically, two of the side flaps are parallel with the plane in which the second drum lies and with the circular path.
The intermediate wrapper must then be subjected to a series of folding operations in order to obtain a closed wrapper. Firstly, each of the first two opposite flaps, parallel to the placement plane of the aforementioned circular path, are squarely folded so as to form two substantially rectangular tabs placed in direct contact with the bottom surface of the product and usually partly overlapping, and, for each of the other two second flaps which are parallel to each other and perpendicular to the first flaps, two corresponding triangular end portions are also folded, in such a way as to change the shape of the second flaps, which assume a substantially triangular shape to form a pair of parallel wings substantially perpendicular to the bottom surface of the product. These wings are then folded over each other to close the wrapper.
The folding of the above mentioned wings, which are substantially perpendicular to the bottom surface of the product, is usually performed by a movable folder whose jaws, as they move along the feed path, squarely fold one of the two wings until it is in contact with the tabs which are lying flat against the bottom surface of the product, while a fixed folder located along the path intercepts and squarely folds the other wing until it is in partial contact with the previous wing.
This folding method has the disadvantage that, if the wrapper has to be closed by gumming the wing that is folded squarely over the other, the gumming operation cannot be done properly in synchrony with the other folding steps and without stopping the product—sheet of wrapping material sets during the wrapping cycle.
This constitutes a drawback particularly in the latest-generation wrapping machines which are designed to operate continuously to increase productivity.
Besides slowing down the wrapping cycle, there are also more chances that the wrapper which has just been folded and closed over the product will open again, especially when the wrappers are made from elastic materials that do not easily keep their folds, thus resulting in a relatively high number of finished products being rejected when they are fed out of the machine to a receiving unit.
DISCLOSURE OF THE INVENTION
The aim of the present invention is to provide a method for continuously wrapping products which allows the triangular wings of a partial wrapper to be folded in such a way that the product B sheet of wrapping material sets do not need to stop and in such a way that an adhesive can be applied by a gumming unit to one of the wings so as to keep the finished wrapper properly closed.
Accordingly, the present invention provides a method for continuously wrapping products, characterized in that it comprises the following steps: continuously feeding, at a first defined speed, along a first path and in a first given direction, a succession of products and the corresponding sheets of wrapping material at least partially wrapped around the products to form an intermediate wrapper having a first and a second wing that are substantially transversal to the plane in which the first path lies, project from a surface of the products and are located on opposite sides of the product; folding the first wing towards said product surface and folding the second wing away from the surface using a first folding device that cooperates with the first and second wings as the intermediate wrapper and the product move forward continuously along an intermediate folding portion of the first path; gumming at least one portion of the second wing; folding back the second wing towards the product surface until its gummed portion comes into contact with the first wing, using a second folding device that cooperates with the second wing as the intermediate wrapper and the product move forward continuously along the intermediate folding portion.
The present invention also relates to a device for continuously wrapping products characterized in that it comprises, along a portion of a wrapping machine equipped with a frame and a wall, a wrapping device comprising means for continuously feeding at a first defined speed, along a first path and in a defined first direction, a succession of products and the corresponding sheets of wrapping material at least partially wrapped around the products to form an intermediate wrapper having a first and a second wing that are substantially transversal to the plane in which the first path lies, project from a surface of the products and are located on opposite sides of the product; a first folding device that cooperates with the first and second wings as the intermediate wrapper and the product move forward continuously along an intermediate folding portion of the first path and that is designed to fold the first wing towards said product surface and to fold the second wing away from the surface; a gumming device designed to apply an adhesive to at least one portion of the second wing; a second folding device that cooperates with the second wing as the intermediate wrapper and the product move forward continuously along the intermediate folding portion and that is designed to fold the second wing towards the product surface until its gummed portion comes into contact with the first wing.
The present invention will now be described with reference to the accompanying drawings, which illustrate an embodiment of the invention, without limiting the scope of Its application, and in which:
FIG. 1
is a schematic side view, with some parts cut away to better illustrate others, of a portion of a wrapping machine equipped with a wrapping device that implements the method according to the present invention for folding the flaps of a product wrapper;
FIGS. 1
a
to
1
f
are perspective views of a succession of steps for folding a wrapper around the relative product;
FIGS. 2
to
9
are schematic side views of the folding device in a succession of operating steps.
With reference to
FIG. 1
, the numeral
1
indicates, as a whole, a portion of a wrapping machine designed to apply wrappers
2
around products which, in the case in question, are chocolates
3
which substantially have the shape of a parallelepiped.
The portion
1
of the wrapping machine has a frame
4
with a vertical front wall
5
, and comprises a wrapping device
6
with a first wrapping drum
7
and a second wrapping drum
8
of the known type and tangential to one another at a transfer station
9
. The first and second wrapping drums
7
,
8
are only partially illustrated and are of the type described in European patent applications No. 608,823 and No. 608,824, which should be consulted for a more complete description of their structure and operation. The drum
7
is supported by the wall
5
in such a way that it rotates about an axis
10
which is horizontal and perpendicular to the wall
5
, at a substantially constant speed and in a clockwise direction according to the arrow F
7
in FIG.
1
. The drum
7
comprises a plurality of peripheral, radial gripper pick-up units
11
, each comprising two jaws
12
(only one of which is visible), mobile towards one another in a direction substantially perpendicular to the wall
5
to cooperate with the opposite longitudinal ends
13
of a chocolate
3
positioned with its longitudinal axis
3
a
(
FIG. 1
a
) perpendicular to the wall
5
, and another jaw
14
for gripping a sheet
15
of wrapping material fed from a feed device of a known type, not illustrated.
Each unit
11
is designed to bring together, in the known way, each chocolate
3
and a relative sheet
15
of wrapping material, and to fold the sheet
15
into an L-shape, then, as is more specifically illustrated in
FIG. 1
a
, into a U-shape around the relative chocolate
3
while transferring the chocolate
3
from the unit
11
to a corresponding peripheral gripper pick-up unit
16
on the second drum
8
at the station
9
.
The drum
8
is supported by the wall
5
in such a way that it rotates about an axis
17
which is horizontal and perpendicular to the wall
5
and parallel with the axis
10
of the drum
7
, at a substantially constant speed and in a counterclockwise direction according to the arrow F
8
in FIG.
1
. The second drum also has a plurality of peripheral pick-up units
16
, each comprising a pair of opposite jaws
18
which project radially away from the drum
8
and are arranged symmetrically relative to an axis
19
which is substantially radial relative to the drum
8
. Each unit
16
is designed to oscillate relative to the drum
8
about an axis
39
, which is parallel to the axis
17
, under the action of a cam actuator device
40
of a known type and hence illustrated only partly and schematically with a dashed line.
As shown in
FIG. 1
, the jaws
18
are designed to follow a substantially circular path P
1
about the axis
17
, in order to feed the sets consisting of the chocolates
3
and sheets
15
along the path P
1
through a known folding station
20
.
At the folding station
20
, as illustrated in more detail in
FIGS. 1
b
and
1
c
, each longitudinal end
21
of the sheet
15
folded in a U-shape, which projects beyond the corresponding longitudinal end
13
of the relative chocolate
3
, is folded in the known way to define a small, substantially rectangular wing
22
, in direct contact with the longitudinal end
13
of the chocolate
3
, and a large inner wing
23
and a large outer wing
24
, both substantially trapezoidal in shape and respectively having side inner reinforcing wings
25
, which are substantially triangular, connecting the trapezoidal wings
23
and
24
to the rectangular wings
22
(
FIG. 1
b
).
As illustrated in
FIGS. 1 and 1
c
, the two trapezoidal wings
23
and
24
are then folded towards the rectangular wing
22
, with the trapezoidal wing
24
partially above the trapezoidal wing
23
, thus further folding the sheet
15
of wrapping material, which assumes the shape of a box-shaped intermediate wrapper
2
a
, substantially a parallelepiped, whose top portion facing the second drum
8
(
FIG. 1
) accommodates the chocolate
3
, whilst the opposite part, the bottom, is open and consists of four side flaps
26
,
27
,
28
and
29
.
The flaps
26
,
27
,
28
and
29
project from the bottom surface
30
of the chocolate
3
and, as illustrated in
FIG. 1
, face away from the drum
8
and are substantially opposite, parallel pairs, and substantially parallel with the axis
19
of symmetry of the pick-up jaws
18
. Two of the flaps, labelled
26
and
28
, lie in two planes which are substantially parallel with the plane in which the second drum
8
lies and with the circular path P
1
.
As is schematically and partially shown in
FIG. 1
, when the jaws
18
have left the station
20
, they are designed to continuously feed the sets consisting of chocolates
3
and sheets
15
of wrapping material partially folded around the respective chocolate
3
in the intermediate wrapper configuration
2
a
, along the path P
1
, in a first direction D
1
at a defined first speed V
1
, and downstream of the station
20
, through a subsequent folding station
31
, where the portion
1
of the wrapping machine comprises a folding device
32
designed to fold the flaps
26
and
28
squarely towards one another and in contact with the bottom surface
30
of the chocolate
3
, to obtain a further intermediate wrapper
2
a
shaped as illustrated in
FIG. 1
d
. At the same time, each of the other two flaps
27
,
29
, which are parallel to each other and perpendicular to the flaps
26
,
28
, form two triangular end portions, labelled
33
,
35
and, respectively,
34
,
36
, in such a way as to change the shape of the flaps
27
,
29
, which assume a substantially triangular shape and form a first wing and a second wing, labelled
37
and
38
, respectively, which are substantially parallel with each other and perpendicular to the bottom surface
30
of the chocolate
3
, and which project from opposite edges of said surface
30
of the chocolate
3
.
As illustrated in FIG.
1
and in
FIGS. 2
to
9
, where only one or two peripheral pick-up units
16
are shown, the wrapping machine portion
1
at the folding station
31
comprises a wrapping device
41
designed to fold the first and second wings
37
,
38
one after the other and over each other until a closed wrapper
2
like that illustrated in
FIG. 1
f
is obtained.
FIG. 1
also shows that the wrapping device
41
is supported by a frame
42
which is in turn supported by, and in such a way that it projects from, the frame
4
of the wrapping machine portion
1
, through the wall
5
, below the second drum
8
and the corresponding peripheral pick-up units
16
.
In a preferred embodiment of the wrapping device
41
, illustrated in more detail in
FIGS. 2
to
9
, the wrapping device
41
comprises a first folding device
43
which cooperates with the first and second wings
37
,
38
as the product
3
and the intermediate wrapper
2
a
move forward continuously in the first direction D
1
along an intermediate folding portion
44
of the first path P
1
. The first folding device
43
moves along a second, closed path P
2
, which lies in substantially the same plane as the path P
1
, under the action of corresponding drive means labelled
46
as a whole.
The drive means
46
comprise a linkage
47
which is located under the peripheral pick-up units
16
and under the first path P
1
and which lies in a plane that is substantially the same plane as that which the first path P
1
lies in.
The linkage
47
comprises a crank
48
, constituting a first driving part of the linkage
47
, one end of it being linked to a first drive shaft
49
that is in turn rotatably connected to the wall
5
of the frame
4
and turning about an axis
50
that is parallel with the axis
17
of the second drum B.
The crank
48
rotates continuously about the axis
50
of the first shaft
49
, from which it receives its motion, in an counterclockwise direction indicated by the arrow F
1
(FIG.
3
), and its other end is linked to a first end of a connecting rod
51
which is in turn linked, at a point
52
half way along it, to a first end of a rocker arm
53
.
The other end of the rocker arm
53
is linked to a first end of an arm
54
whose other end is linked to a second drive shaft
55
that is rotatably connected to the wall
5
.
The connecting rod
51
has, on the other side of the midpoint
52
that links it to the rocker arm
53
, an extension
51
′ whose free end is equipped with a folding tool
56
designed to come into contact with the first and second wings
37
,
38
.
The second drive shaft
55
oscillates about its axis
57
, which is parallel with the axis
50
of the first shaft
49
, in such a way as to make the first end of the arm
54
linkaged to the rocker arm
53
move with rotary oscillating motion in a clockwise direction towards the first path P
1
, as indicated by the arrow F
2
, and then in a direction opposite to this, away from the first path P
1
, as indicated by the arrow F
3
. The rotary oscillating motion of the arm
54
, that constitutes a second drive part of the linkage
47
, acts in conjunction and is synchronized with the continuous rotary motion of the crank
48
and, in particular during its clockwise oscillation F
2
towards the product
3
and the relative intermediate wrapper
2
a
, is able to alter the path P
2
that the folding tool
56
would otherwise follow if driven only by the crank
48
, thus causing the folding tool
56
to follow a path P
2
that has a section
45
where the folding tool comes into contact and folds the first and second wings
37
,
38
and which substantially coincides with the intermediate folding portion
44
of the first path P
1
.
As illustrated in particular in
FIGS. 1 and 2
, the folding tool
56
moves cyclically and continuously along the second path P
2
and, following the anticlockwise rotation of the crank
48
and the rotary oscillation of the arm
54
according to the arrow F
2
, interferes with the intermediate folding portion
44
of the first path P
1
, moving along the contact and folding section
45
of the closed path P
2
in a second direction D
2
that substantially coincides with the first direction D
1
, and at a second speed V
2
that is faster than the first speed V
1
at which the products
3
and the corresponding intermediate wrappers
2
a
are moving along the first path P
1
.
FIGS. 2
to
9
also show that the law of motion followed by the folding tool
56
as it moves along the section
45
of the closed path P
2
is the result of combining a first movement towards the first wing
37
, during which the tool
56
, following the rotation of the crank
48
and the rotary oscillation of the arm
54
, moves along an arched portion
58
of the second path P
2
, where the concave part of the arc faces the folding tool
56
, with a second movement, different from the first, for folding the first and second wings
37
,
38
, during which the folder
56
moves along the contact and folding section
45
, which is again arched, but with the concave part of the arc facing the drum
8
, and coincides with the intermediate folding portion
44
of the first path P
1
, so that the orientation of the folding tool relative to the product
3
and the corresponding intermediate wrapper
2
a
remains constant.
From the above description, again with reference to
FIGS. 2
to
9
, it can be seen that the folding tool
56
, as it moves along the section
45
of the closed path P
2
, squarely folds the first wing
37
towards the bottom surface
30
of the product
3
and then folds the second wing
38
away from the surface
30
of the product
3
until it extends from the surface
30
substantially in the same plane.
As shown in
FIGS. 1
to
9
, on the first path P
1
and in the first direction D
1
downstream of the first folder
43
, the wrapping device
41
comprises contact and guide means
59
consisting of a contact plate
60
extending in the first direction D
1
and positioned under and close to the first path P
1
.
The plate
60
has a movable guide
61
and a fixed bracket
62
which is substantially V-shaped and supported by the wall
5
.
The guide
61
is connected at one end to a third drive shaft
63
, the latter being rotatably connected to the wall
5
and designed to move the guide
61
from a low, inoperative position to a high operative position close to the path P
1
so as to contact and guide the first and second wings
37
,
38
in such a way that, as the product
3
and the corresponding intermediate wrapper
2
a
move along the path P
1
, both the guide
61
and the bracket
62
can keep said first and second wings
37
,
38
folded in the respective positions reached after being folded by the first folder
43
(FIGS.
4
and
5
).
At the bracket
62
, the wrapping device
41
is equipped with a gumming device
64
positioned under the bracket
62
and designed to apply adhesive to a portion of the inner surface
38
a
of the second wing
38
when the second wing
38
, after being folded away from the bottom surface
30
of the product
3
by the first folder
43
, is in the above mentioned position where it extends from the surface
30
in the same plane and has moved along the path P
1
to reach the bracket
62
.
As shown in
FIGS. 1
to
9
, on the first path P
1
and in the first direction D
1
downstream of the first folder
43
, the wrapping device
41
also comprises a second folder
65
designed to cooperate with the second wing
38
as the intermediate wrapper
2
a
and the product
3
move together along the intermediate folding portion
44
of the path P
1
so as to fold the second wing
38
towards the bottom surface
30
of the product
3
.
The second folder
65
comprises a contact element
66
that moves along a path P
3
, substantially transversal to the first path P
1
, in synchrony with the feed motion of the products
3
and the corresponding intermediate wrappers
2
a
, from a first upper operative position where it stops, waits and makes initial contact with the second wing
38
, and where the contact element
66
is positioned above the first path P
1
to a second lower operative position where it makes further contact with and partially folds the second wing
38
.
When it has reached the second operative position, the contact element
66
is past the path P
1
and moving away from it along the feed path P
3
which extends in substantially the same direction as the first and second wings
37
,
38
when these project from the bottom surface
30
of the product
3
.
After being partially folded and held in place by the contact element
66
, the second wing
38
continues moving along the P
1
and is completely folded towards the bottom surface
30
of the product
3
so that its gummed portion comes into contact with the first wing
37
.
During operation, with reference to
FIG. 1
, each set consisting of a chocolate
3
and an intermediate wrapper
2
a
, gripped and held by a corresponding pair of jaws
18
, moves along the path P
1
with the flaps
28
and
26
(
FIG. 1
c
) opposite each other and parallel on opposite sides of the path P
1
, and reaches the folding device
32
at the folding station
31
, which extends along the entire intermediate folding portion
44
of the path P
1
; the device
32
folds the flaps
26
and
28
in the manner described above in order to form the first and second wings
37
,
38
.
As shown in
FIG. 2
, after the folding step performed by the device
32
, the first drive shaft
39
starts the crank
48
which begins turning continuously in direction F
1
about the axis
50
of the shaft
49
, causing the connecting rod
51
to oscillate about its midpoint, where it is linked to the rocker arm
53
, as a result of which the first folding device
43
starts moving along the second path P
2
.
At the same time, as shown in
FIGS. 3 and 4
, the second drive shaft
55
rotates by a few degrees clockwise, causing the arm
54
to oscillate in direction F
2
by a few degrees. As a result of this, the rocker arm
53
rises and the folding tool
56
of the first folding device
43
, located at the end of the extension
51
′ of the connecting rod
51
, follows the path P
2
, being constrained to alter the path that it would otherwise follow if it were driven only by the crank
48
. The folder
56
then starts moving towards the first wing
37
, moving along an arched portion
58
of the second path P
2
, where the concave part of the arc faces down, at a speed V
2
that is greater than the speed V
1
at which the corresponding product 3-wrapper
2
a
set moves along the intermediate folding portion
44
of the path P
1
in the first direction D
1
. At the same time, as soon as the tool
56
contacts the first wing
37
, the second drive shaft
55
rotates by another few degrees clockwise, causing the arm
54
to oscillate by another few degrees in the same direction F
2
.
As a result, as shown in
FIG. 3
, the folding tool
56
starts moving along the contact and folding section
45
following a path that differs from the feed path it follows to approach the wing
37
and that has the shape of an arc where the concave part faces up and coincides with the intermediate folding portion
44
of the path P
1
.
Looking in more detail, with reference to
FIG. 4
, the folding tool
56
moves forward along the section
45
in the second direction D
2
, which coincides with the direction D
1
in which the product 3-wrapper
2
a
moves, and first squarely folds the first wing
37
, by rotating it counterclockwise in direction D
1
towards the bottom surface
30
of the product
3
, and then folds the second wing
38
by rotating counterclockwise in direction D
1
away from the surface
30
of the product
3
to a position such that it extends from the surface
30
in substantially the same plane.
When, the step of folding the wings
37
,
38
is over and as the product 3-wrapper
2
a
set moves along the portion
44
of the path P
1
, as shown in
FIGS. 5
,
6
and
7
, the second wing first meets the guide
61
which is simultaneously driven upwards by the drive shaft
63
to its upper operative position and begins guiding the second wing
38
while keeping it in its folded position. After this, the guide
61
also guides the first wing
37
and keeps it in its folded position. When the second wing reaches the bracket
62
, the gumming device
64
applies a layer of adhesive to a defined portion of the inner surface
38
a
of the wing
38
, while the bracket
62
helps keen the second wing
38
folded.
Proceeding along the portion
44
of the feed path P
1
, as illustrated in
FIGS. 7
,
8
and
9
, the product 3-wrapper
2
a
set moves past the guide
61
and bracket
62
, and the second wing
38
meets the contact element
66
which is simultaneously moving along the third path P
3
away from the drum
8
and folds the wing
38
back completely towards the bottom surface
30
of the product
3
, by rotating it clockwise in a direction opposite to direction D
1
, until the gummed portion of its inner surface
38
a
comes into contact with the first wing
37
, thus closing the wrapper
2
a
completely around the product
3
.
When the step of folding back the wing
38
is over, the product 3-wrapper
2
a
set proceeds along the path P
1
and meets a fixed contact element
67
which keeps the two wings
37
,
38
folded until the set
3
-
2
a
is released at a conventional pickup station (not illustrated).
As can be gleaned from
FIGS. 5
to
9
, the cycle of folding the wings
37
and
38
, gumming and folding back the wing
38
is repeated each time a set
3
-
2
a
reaches the folding station
31
.
It should be emphasized that during the steps of folding the wings
37
and
38
, as described above, each peripheral unit
16
can oscillate relative to the drum
8
, about the axis
39
, parallel to the axis
17
, under the action of the cam actuator device
40
, both in the direction opposite D
1
and in direction D
1
in such a way as to respectively delay or advance the sets
3
-
2
a
relative to the first folding device
43
and thus ensuring that the steps of folding the wings
37
and
38
are carried out properly.
Claims
- 1. A method for continuously wrapping products, wherein it comprises the following steps: continuously feeding, at a first defined speed (V1), along a first path (P1) and in a given direction (D1), a succession of products (3) and the corresponding sheets (15) of wrapping material at least partially wrapped around the products (3) to V form an intermediate wrapper (2a) having a first and a second wing (37, 38) that are substantially transversal to the plane in which the first path (P1) lies, project from a surface (30) of the products (3) and are located on opposite sides of the product (3); folding the first wing (37) towards said product (3) surface (30) and folding the second wing (38) away from the surface (30) until it extends from the surface (30) itself in substantially the same plane using a first folding device (43) that cooperates with the first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move forward continuously along an intermediate folding portion,(44) of the first path (P1); gumming at least one portion of the second wing (38); folding back the second wing (38) towards the product surface (30) until its gummed portion comes into contact with the first wing (37), using a second folding device (65) that cooperates with the second wing (38) as the intermediate wrapper (2a) and the product (3) move forward continuously along the intermediate folding portion (44).
- 2. The method according to claim 1 wherein the step of folding the first and second wings (37, 38) comprises a further step of keeping the first and second wings (37, 38) folded in the positions reached following said folding step, using means (59) for contacting and guiding said first and second wings (37, 38) as they move along the feed path (P1).
- 3. The method according to claim 1, wherein the gumming step follows the step of folding the second wing (38) away from the product (3) surface (30) when the second wing (38) has moved to the position where it extends from the surface (30) substantially in the same plane.
- 4. The method according to claim 1, wherein the step of folding the first and second wings (37, 38) is performed by using drive means (46) to move the first folding device (43) along a defined second path (P2), at least one section (45) of the second path (P2) being a section (45) for contacting and folding the first and second wings (37, 38); said contact and folding portion (45) substantially coinciding with the intermediate folding portion (44) of the first path (P1) so as to keep the orientation of the folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) constant as they move along the feed path (P1); the first folder (43) moving in the contact and folding section (45) in a second direction (D2) that substantially coincides with the first direction (D1) and at a second speed (V2) that is faster than the speed (V1) at which the products (3) and the corresponding intermediate wrappers (2a) move.
- 5. The method according to claim 4, wherein the second defined path (P2) is a closed path along which the first folder (43) is driven by the drive means (46) which comprise a linkage (47) designed to move the first folder (43) according to a defined law of motion such that the first folder (43) moves along the contact and folding section (45) which coincides with the intermediate folding portion (44) of the first path (P1) so that the orientation of the first folder (43) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
- 6. The method according to claim 5, wherein the linkage (47) comprises a crank (48) with one end linked to a connecting rod (51) and a rocker arm (53) with one end linked to a point (52) half way along the connecting rod (51), on the other side of which the connecting rod (51) has an extension (51′) whose free end has a folding tool (56) designed to contact the first and second wings (37, 38); the rocker arm (53) being also linked to a first end of a mobile arm (54) whose second end is linked to a second shaft (55) from which it receives an oscillating motion designed to make the first end of the arm (54) move with oscillating motion in both directions; the oscillating motion of the arm (54) acting in conjunction and being synchronized with the continuous rotary motion of the crank (48) in such a way that the folding tool (56) moves along the feed portion (45) where it contacts and folds the first and second wings (37, 38) following the law of motion that is the result of combining a first movement towards the first wing (37), with a second movement, different from the first, for folding the first and second wings (37, 38), during which the folder (56) moves along the contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1), so that the orientation of the folding tool relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
- 7. The method according to claim 1, wherein the step of folding the first and second wings (37, 38) comprises a step of oscillating the corresponding product (3) and the intermediate wrapper (2a) in one direction and then in the opposite direction corresponding to the first direction (D1) along the first path (P1); the oscillating step being synchronized with the movement of the folding tool (56) as it runs along with contact and folding portion (45) that substantially coincides with the intermediate folding portion (44) of the first path (P1).
- 8. The method according to claim 1, wherein, for the step of folding back the second wing (38) towards the surface (30) of the product (3), the second folder (65) comprises a mobile contact element (66) designed to move along a third path (P3), substantially transversal to the first path (P1), in synchrony with the feed motion of the products (3) and the corresponding intermediate wrappers (2a), from a first upper operative position where it stops, waits and makes initial contact with the second wing (38) to a second lower operative position where it makes further contact with and partially folds the second wing (38), away from the first path (P1); the third path (P3) extending in substantially the same direction as the first and second wings (37, 38) when these project from the bottom surface (30) of the product (3).
- 9. A device for continuously wrapping products wherein it comprises, along a portion (1) of a wrapping machine equipped with a frame (4) and a wall (5), a wrapping device (6) comprising means (8; 16) for continuously feeding at a first defined speed (V1), along a first path (P1) and in a defined first direction (D1), a succession of products (3) and the corresponding sheets (15) of wrapping material at least partially wrapped around the products (3) to form an intermediate wrapper (2a) having a first and a second wing (37, 38) that are substantially transversal to the plane in which the first path (P1) lies, project from a surface (30) of the product (3) and are located on opposite sides of the product (3); a first folding device (43) that cooperates with the first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move forward continuously along an intermediate folding portion (44) of the first path (P1) and that is designed to fold the first wing (37) towards said product (3) surface (30) and to fold the second wing (38) away from the surface (30) until it extends from the surface (30) itself in substantially the same plane; a gumming device (64) designed to apply an adhesive to at least one portion of the second wing (38); a second folding device (65) that cooperates with the second wing (38) as the intermediate wrapper (2a) and the product (3) move forward continuously along the intermediate folding portion (44) and that is designed to fold the second wing (38) towards the product surface (30) until its gummed portion comes into contact with the first wing (37).
- 10. The device according to claim 9, wherein it comprises drive means (46) for moving the first folder (43) along a second path (P2); at least one section (45) of the second path (P2) being a section (45) for contacting and folding the first and second wings (37, 38) and substantially coinciding with the intermediate folding portion (44) of the first path (P1) so as to keep the orientation of the folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) constant as they move along the first feed path (P1); said drive means (46) being positioned and made in such a way as to move the first folder (43), at least along the contact section (45), in a second direction (D2) that substantially coincides with the first direction (D1), and at a second speed (V2) that is faster than the first speed (V1) at which the products (3) and the corresponding intermediate wrappers (2a) are moving.
- 11. The device according to claim 10, wherein the drive means (46) comprise a linkage (47) designed to move the first folder (43) along the second path (P2), which is a closed path; the first folder (43) traveling along the closed path (P2) according to a defined law of motion such that the first folder (43) itself moves along the second contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1) and in such a way that the orientation of the first folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
- 12. The device according to claim 11, wherein the linkage (47) is located under the feed means (8, 16) and under the first path (P1), lies in a plane that is substantially the same plane as that which the first path (P1) lies in, and comprises a crank (48), a first end of which is linked to a first drive shaft (49) that is in turn rotatably connected to the wall (5), and a second end of which is linked to a first end of a connecting rod (51); and a rocker arm (53) which is linked to a point (52) half way along it, on the other side of which the connecting rod (51) has an extension (51′) whose free end is equipped with a folding tool (56) designed to come into contact with the first and second wings (37, 38); the rocker arm (53) being also linked to a first end of a mobile arm (54) whose second end is linked to a second drive shaft (55) that is rotatably connected to the wall (5); the second drive shaft (55) oscillating in such a way that the first end of the arm (54) oscillates in both directions; the oscillating motion of the arm (54) acting in conjunction and being synchronized with the continuous rotary motion of the crank (48) and being designed to make the folding tool (56) move along the feed portion (45) where it contacts and folds the first and second wings (37, 38) following the law of motion that is the result of combining a first movement towards the first wing (37), with a second movement, different from the first, for folding the first and second wings (37, 38), during which the folder (56) moves along the contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1), so that the orientation of the folding tool (56) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
- 13. The device according to claim 9, wherein the feed means (8, 16) comprise a drum (8) that turns about an axis (17), is supported by the wall (5) and is equipped with a plurality of peripheral units (16) for picking up products (3) and corresponding intermediate wrappers (2a); each unit (16) being designed to oscillate relative to the drum (8) about an axis (39), which is parallel to the axis (17), under the action of a cam actuator device (40) in such a way as to make each product (3) and the corresponding intermediate wrapper (2a) oscillate in one direction and then in the opposite direction corresponding to the first direction (D1) along the first path (P1), the oscillation being synchronized with the movement of the folding tool (56) during its feed motion; the contact and folding section (45) coinciding with the intermediate folding portion (44) of the first path (P1).
- 14. The device according to claim 9, wherein it comprises means (59) for contacting and guiding said first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move along the intermediate folding portion (44) of the first feed path (P1), in such a way as to keep the first and second wings (37, 38) folded in the respective positions reached after being folded by the first folder (43).
- 15. The device according to claim 14, wherein the contact and guide means (59) consist of a contact plane (60) extending in the first direction (D1) and positioned under and close to the first path (P1); the plate (60) having a movable guide (61) and a fixed bracket (62) which is substantially V-shaped and supported by the wall (5); the guide moving from a low inoperative position to a high operative position close to the path (P1) so as to contact and guide the first and second wings (37, 38) in such a way that, as the product (3) and the corresponding intermediate wrapper (2a) move along the path (P1), both the guide (61) and the bracket (62) can keep said first and second wings (37, 38) folded in the respective positions reached after being folded by the first folder (43).
- 16. The device according to claim 9, wherein the gumming device (64) is located at the contact and guide means (59) and is designed to apply adhesive to a portion of the second wing (38) when the second wing (38), after being folded away from the bottom surface (30) of the product (3) is in the above mentioned position where it extends from the surface (30) in the same plane.
- 17. The device according to claim 9, wherein the second folder (65) comprises a contact element (66) that moves along a path (P3), substantially transversal to the first path (P1), in synchrony with the feed motion of the products (3) and the corresponding intermediate wrappers (2a), from at least one first upper operative position where it stops, waits and makes initial contact with the second wing (38), to a second lower operative position where it makes further contact with and partially folds the second wing (38) away from the first path (P1) and substantially in the same direction as that in which the first and second wings (37, 38) lie when they project from the surface (30) of the product (3).
- 18. A device for continuously wrapping products wherein it comprises, along a portion (1) of a wrapping machine equipped with a frame (4) and a wall (5), a wrapping device (6) comprising means (816) for continuously feeding at a first defined speed (V1), along a first path (P1) and in a defined first direction (D1), a succession of products (3) and the corresponding sheets (15) of wrapping material at least partially wrapped around the products (3) to form an intermediate wrapper (2a) having a first and a second wing (37, 38) that are substantially transversal to the plane in which the first path (P1) lies, project from a surface (30) of the product (3) and are located on opposite sides of the product (3); a first folding device (43) that cooperates with the first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move forward continuously along an intermediate folding portion (44) of the first path (P1) and that is designed to fold the first wing (37) towards said product (3) surface (30) and to fold the second wing (38) away from the surface (30); a gumming device (64) designed to apply an adhesive to at least one portion of the second wing (38); a second folding device (65) that cooperates with the second wing (38) as the intermediate wrapper (2a) and the product (3) move forward continuously along the intermediate folding portion (44) and that is designed to fold the second wing (38) towards the product surface (30) until its gummed portion comes into contact with the first wing (37);the device comprising drive means (46) for moving the first folder (43) along a second path (P2); at least one section (45) of the second path (P2) being a section (45) for contacting and folding the first and second wings (37, 38) and substantially coinciding with the intermediate folding portion (44) of the first path (P1) so as to keep the orientation of the folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) constant as they move along the first feed path (P1); said drive means (46) being positioned and made in such a way as to move the first folder (43), at least along the contact section (45), in a second direction (D2) that substantially coincides with the first direction (D1), and at a second speed (V2) that is faster than the first speed (V1) at which the products (3) and the corresponding intermediate wrappers (2a) are moving, wherein the drive means (46) comprise a linkage (47) designed to move the first folder (43) along the second path (P2), which is a closed path; the first folder (43) traveling along the closed path (P2) according to a defined law of motion such that the first folder (43) itself moves along the second contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1) and in such a way that the orientation of the first folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant, wherein the linkage (47) is located under the feed means (8, 16) and under the first path (P1), lies in a plane that is substantially the same plane as that which the first path (P1) lies in, and comprises a crank (48), a first end of which is linked to a first drive shaft (49) that is in turn rotatably connected to the wall (5), and a second end of which is linked to a first end of a connecting rod (51); and a rocker arm (53) which is linked to a point (52) half way along it, on the other side of which the connecting rod (51) has an extension (51′) whose free end is equipped with a folding tool (56) designed to come into contact with the first and second wings (37, 38); the rocker arm (53) being also linked to a first end of a mobile arm (54) whose second end is linked to a second drive shaft (55) that is rotatably connected to the wall (5); the second drive shaft (55) oscillating in such a way that the first end of the arm (54) oscillates in both directions; the oscillating motion of the arm (54) acting in conjunction and being synchronized with the continuous rotary motion of the crank (48) and being designed to make the folding tool (56) move along the feed portion (45) where it contacts and folds the first and second wings (37, 38) following the law of motion that is the result of combining a first movement towards the first wing (37), with a second movement, different from the first, for folding the first and second wings (37, 38), during which the folder (56) moves along the contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1), so that the orientation of the folding tool (56) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
Priority Claims (1)
Number |
Date |
Country |
Kind |
BO99A0161 |
Apr 1999 |
IT |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/IB00/00421 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO00/61436 |
10/19/2000 |
WO |
A |
US Referenced Citations (7)
Foreign Referenced Citations (2)
Number |
Date |
Country |
454864 |
Oct 1936 |
GB |
2 297 957 |
Aug 1996 |
GB |