Method and device for continuously wrapping products

Information

  • Patent Grant
  • 6557324
  • Patent Number
    6,557,324
  • Date Filed
    Tuesday, December 5, 2000
    24 years ago
  • Date Issued
    Tuesday, May 6, 2003
    21 years ago
Abstract
In a method and device for continuously wrapping products (3), while the products (3) are being fed continuously at a first speed (V1) along an intermediate portion (44) of a first path (P1) and in a first direction (D1), together with their intermediate wrappers (2a), the latter having a first and a second wing (37, 38), projection from, and on opposite sides of a surface (30) of the product (3), the wings (37, 38) make contact with a first folder (43) that moves at a second speed (V2) which is faster than the first speed (V1) in a second direction (D2) coinciding with the first speed (D1) along a section (45) of a second a path (P2). The section (45) substantially coincides with the intermediate portion (44) of the first path (P1), so as to enable the first folder (43) to fold the first wing (37) towards the surface (30) of the product (3) and the second wing (38) away from the surface (30) until the second wing is in a position such that it extends from the surface (30) in the same plane, and where a gumming device (64) gums a portion of the wing (38), after which a second folder (65) folds the second wing (38) back towards the surface (30) so that its gummed portion comes into contact with the first wing (37)
Description




TECHNICAL FIELD




The present invention relates to a method for continuously wrapping products.




The present invention is advantageously used in the wrapping of foodstuffs, such as chocolates and similar products, to which the following description refers, but without thereby restricting the scope of the inventive concept.




BACKGROUND ART




In wrapping machines, a succession of products is positioned at regular intervals and fed in an orderly manner along a given path to a pick-up station, where the products are gripped by transfer means and fed firstly to a feed station, in which a sheet of wrapping material is associated with each product and, gradually, through a succession of folding stations, designed to form a closed wrapper around each product to be wrapped.




The products are normally fed to the pick-up station by an infeed conveyor, whilst the transfer means normally consist of a rotary conveyor equipped with a plurality of peripheral pick-up grippers, which move towards the conveyor in order to pick up the products in succession and transfer them to a first wrapping drum.




The first wrapping drum rotates about an axis of rotation and has a plurality of peripheral pick-up units, designed to pick up the products and feed them through the feed station and along a folding station in which each sheet is partially wrapped around the related product to form a wrapper which is substantially folded in a U-shape.




The sets consisting of the products and the related sheets are then transferred, at a transfer station, to a second wrapping drum, whose axis of rotation is parallel with the axis of rotation of the first drum. The second wrapping drum, in turn, has a plurality of peripheral pick-up units, each consisting of a pair of jaws set opposite one another, projecting radially away from the drum and arranged symmetrically relative to an axis which is substantially radial relative to the drum. Said jaws are designed to follow a substantially circular path about the axis of rotation of the second drum, in order to feed the sets consisting of the products and sheets through the succession of folding stations.




The folding operations to which each sheet folded into a U-shape must be subjected in order to obtain a closed wrapper surrounding the product envisage a first step in which each of the two sides of the sheet projecting beyond the corresponding side of the product are folded, thus further folding the sheet of wrapping material, which assumes the form of a box-shaped, substantially parallelepiped intermediate wrapper inside whose top portion, facing the second drum, the product is housed, whilst the opposite part, the bottom, is open and consists of four side flaps. The side flaps project away from the drum and away from a bottom surface of the product. Pairs of the side flaps are substantially opposite to and parallel with one another and parallel with the axis of symmetry of the pick-up jaws and, specifically, two of the side flaps are parallel with the plane in which the second drum lies and with the circular path.




The intermediate wrapper must then be subjected to a series of folding operations in order to obtain a closed wrapper. Firstly, each of the first two opposite flaps, parallel to the placement plane of the aforementioned circular path, are squarely folded so as to form two substantially rectangular tabs placed in direct contact with the bottom surface of the product and usually partly overlapping, and, for each of the other two second flaps which are parallel to each other and perpendicular to the first flaps, two corresponding triangular end portions are also folded, in such a way as to change the shape of the second flaps, which assume a substantially triangular shape to form a pair of parallel wings substantially perpendicular to the bottom surface of the product. These wings are then folded over each other to close the wrapper.




The folding of the above mentioned wings, which are substantially perpendicular to the bottom surface of the product, is usually performed by a movable folder whose jaws, as they move along the feed path, squarely fold one of the two wings until it is in contact with the tabs which are lying flat against the bottom surface of the product, while a fixed folder located along the path intercepts and squarely folds the other wing until it is in partial contact with the previous wing.




This folding method has the disadvantage that, if the wrapper has to be closed by gumming the wing that is folded squarely over the other, the gumming operation cannot be done properly in synchrony with the other folding steps and without stopping the product—sheet of wrapping material sets during the wrapping cycle.




This constitutes a drawback particularly in the latest-generation wrapping machines which are designed to operate continuously to increase productivity.




Besides slowing down the wrapping cycle, there are also more chances that the wrapper which has just been folded and closed over the product will open again, especially when the wrappers are made from elastic materials that do not easily keep their folds, thus resulting in a relatively high number of finished products being rejected when they are fed out of the machine to a receiving unit.




DISCLOSURE OF THE INVENTION




The aim of the present invention is to provide a method for continuously wrapping products which allows the triangular wings of a partial wrapper to be folded in such a way that the product B sheet of wrapping material sets do not need to stop and in such a way that an adhesive can be applied by a gumming unit to one of the wings so as to keep the finished wrapper properly closed.




Accordingly, the present invention provides a method for continuously wrapping products, characterized in that it comprises the following steps: continuously feeding, at a first defined speed, along a first path and in a first given direction, a succession of products and the corresponding sheets of wrapping material at least partially wrapped around the products to form an intermediate wrapper having a first and a second wing that are substantially transversal to the plane in which the first path lies, project from a surface of the products and are located on opposite sides of the product; folding the first wing towards said product surface and folding the second wing away from the surface using a first folding device that cooperates with the first and second wings as the intermediate wrapper and the product move forward continuously along an intermediate folding portion of the first path; gumming at least one portion of the second wing; folding back the second wing towards the product surface until its gummed portion comes into contact with the first wing, using a second folding device that cooperates with the second wing as the intermediate wrapper and the product move forward continuously along the intermediate folding portion.




The present invention also relates to a device for continuously wrapping products characterized in that it comprises, along a portion of a wrapping machine equipped with a frame and a wall, a wrapping device comprising means for continuously feeding at a first defined speed, along a first path and in a defined first direction, a succession of products and the corresponding sheets of wrapping material at least partially wrapped around the products to form an intermediate wrapper having a first and a second wing that are substantially transversal to the plane in which the first path lies, project from a surface of the products and are located on opposite sides of the product; a first folding device that cooperates with the first and second wings as the intermediate wrapper and the product move forward continuously along an intermediate folding portion of the first path and that is designed to fold the first wing towards said product surface and to fold the second wing away from the surface; a gumming device designed to apply an adhesive to at least one portion of the second wing; a second folding device that cooperates with the second wing as the intermediate wrapper and the product move forward continuously along the intermediate folding portion and that is designed to fold the second wing towards the product surface until its gummed portion comes into contact with the first wing.











The present invention will now be described with reference to the accompanying drawings, which illustrate an embodiment of the invention, without limiting the scope of Its application, and in which:





FIG. 1

is a schematic side view, with some parts cut away to better illustrate others, of a portion of a wrapping machine equipped with a wrapping device that implements the method according to the present invention for folding the flaps of a product wrapper;





FIGS. 1



a


to


1




f


are perspective views of a succession of steps for folding a wrapper around the relative product;





FIGS. 2

to


9


are schematic side views of the folding device in a succession of operating steps.











With reference to

FIG. 1

, the numeral


1


indicates, as a whole, a portion of a wrapping machine designed to apply wrappers


2


around products which, in the case in question, are chocolates


3


which substantially have the shape of a parallelepiped.




The portion


1


of the wrapping machine has a frame


4


with a vertical front wall


5


, and comprises a wrapping device


6


with a first wrapping drum


7


and a second wrapping drum


8


of the known type and tangential to one another at a transfer station


9


. The first and second wrapping drums


7


,


8


are only partially illustrated and are of the type described in European patent applications No. 608,823 and No. 608,824, which should be consulted for a more complete description of their structure and operation. The drum


7


is supported by the wall


5


in such a way that it rotates about an axis


10


which is horizontal and perpendicular to the wall


5


, at a substantially constant speed and in a clockwise direction according to the arrow F


7


in FIG.


1


. The drum


7


comprises a plurality of peripheral, radial gripper pick-up units


11


, each comprising two jaws


12


(only one of which is visible), mobile towards one another in a direction substantially perpendicular to the wall


5


to cooperate with the opposite longitudinal ends


13


of a chocolate


3


positioned with its longitudinal axis


3




a


(

FIG. 1



a


) perpendicular to the wall


5


, and another jaw


14


for gripping a sheet


15


of wrapping material fed from a feed device of a known type, not illustrated.




Each unit


11


is designed to bring together, in the known way, each chocolate


3


and a relative sheet


15


of wrapping material, and to fold the sheet


15


into an L-shape, then, as is more specifically illustrated in

FIG. 1



a


, into a U-shape around the relative chocolate


3


while transferring the chocolate


3


from the unit


11


to a corresponding peripheral gripper pick-up unit


16


on the second drum


8


at the station


9


.




The drum


8


is supported by the wall


5


in such a way that it rotates about an axis


17


which is horizontal and perpendicular to the wall


5


and parallel with the axis


10


of the drum


7


, at a substantially constant speed and in a counterclockwise direction according to the arrow F


8


in FIG.


1


. The second drum also has a plurality of peripheral pick-up units


16


, each comprising a pair of opposite jaws


18


which project radially away from the drum


8


and are arranged symmetrically relative to an axis


19


which is substantially radial relative to the drum


8


. Each unit


16


is designed to oscillate relative to the drum


8


about an axis


39


, which is parallel to the axis


17


, under the action of a cam actuator device


40


of a known type and hence illustrated only partly and schematically with a dashed line.




As shown in

FIG. 1

, the jaws


18


are designed to follow a substantially circular path P


1


about the axis


17


, in order to feed the sets consisting of the chocolates


3


and sheets


15


along the path P


1


through a known folding station


20


.




At the folding station


20


, as illustrated in more detail in

FIGS. 1



b


and


1




c


, each longitudinal end


21


of the sheet


15


folded in a U-shape, which projects beyond the corresponding longitudinal end


13


of the relative chocolate


3


, is folded in the known way to define a small, substantially rectangular wing


22


, in direct contact with the longitudinal end


13


of the chocolate


3


, and a large inner wing


23


and a large outer wing


24


, both substantially trapezoidal in shape and respectively having side inner reinforcing wings


25


, which are substantially triangular, connecting the trapezoidal wings


23


and


24


to the rectangular wings


22


(

FIG. 1



b


).




As illustrated in

FIGS. 1 and 1



c


, the two trapezoidal wings


23


and


24


are then folded towards the rectangular wing


22


, with the trapezoidal wing


24


partially above the trapezoidal wing


23


, thus further folding the sheet


15


of wrapping material, which assumes the shape of a box-shaped intermediate wrapper


2




a


, substantially a parallelepiped, whose top portion facing the second drum


8


(

FIG. 1

) accommodates the chocolate


3


, whilst the opposite part, the bottom, is open and consists of four side flaps


26


,


27


,


28


and


29


.




The flaps


26


,


27


,


28


and


29


project from the bottom surface


30


of the chocolate


3


and, as illustrated in

FIG. 1

, face away from the drum


8


and are substantially opposite, parallel pairs, and substantially parallel with the axis


19


of symmetry of the pick-up jaws


18


. Two of the flaps, labelled


26


and


28


, lie in two planes which are substantially parallel with the plane in which the second drum


8


lies and with the circular path P


1


.




As is schematically and partially shown in

FIG. 1

, when the jaws


18


have left the station


20


, they are designed to continuously feed the sets consisting of chocolates


3


and sheets


15


of wrapping material partially folded around the respective chocolate


3


in the intermediate wrapper configuration


2




a


, along the path P


1


, in a first direction D


1


at a defined first speed V


1


, and downstream of the station


20


, through a subsequent folding station


31


, where the portion


1


of the wrapping machine comprises a folding device


32


designed to fold the flaps


26


and


28


squarely towards one another and in contact with the bottom surface


30


of the chocolate


3


, to obtain a further intermediate wrapper


2




a


shaped as illustrated in

FIG. 1



d


. At the same time, each of the other two flaps


27


,


29


, which are parallel to each other and perpendicular to the flaps


26


,


28


, form two triangular end portions, labelled


33


,


35


and, respectively,


34


,


36


, in such a way as to change the shape of the flaps


27


,


29


, which assume a substantially triangular shape and form a first wing and a second wing, labelled


37


and


38


, respectively, which are substantially parallel with each other and perpendicular to the bottom surface


30


of the chocolate


3


, and which project from opposite edges of said surface


30


of the chocolate


3


.




As illustrated in FIG.


1


and in

FIGS. 2

to


9


, where only one or two peripheral pick-up units


16


are shown, the wrapping machine portion


1


at the folding station


31


comprises a wrapping device


41


designed to fold the first and second wings


37


,


38


one after the other and over each other until a closed wrapper


2


like that illustrated in

FIG. 1



f


is obtained.





FIG. 1

also shows that the wrapping device


41


is supported by a frame


42


which is in turn supported by, and in such a way that it projects from, the frame


4


of the wrapping machine portion


1


, through the wall


5


, below the second drum


8


and the corresponding peripheral pick-up units


16


.




In a preferred embodiment of the wrapping device


41


, illustrated in more detail in

FIGS. 2

to


9


, the wrapping device


41


comprises a first folding device


43


which cooperates with the first and second wings


37


,


38


as the product


3


and the intermediate wrapper


2




a


move forward continuously in the first direction D


1


along an intermediate folding portion


44


of the first path P


1


. The first folding device


43


moves along a second, closed path P


2


, which lies in substantially the same plane as the path P


1


, under the action of corresponding drive means labelled


46


as a whole.




The drive means


46


comprise a linkage


47


which is located under the peripheral pick-up units


16


and under the first path P


1


and which lies in a plane that is substantially the same plane as that which the first path P


1


lies in.




The linkage


47


comprises a crank


48


, constituting a first driving part of the linkage


47


, one end of it being linked to a first drive shaft


49


that is in turn rotatably connected to the wall


5


of the frame


4


and turning about an axis


50


that is parallel with the axis


17


of the second drum B.




The crank


48


rotates continuously about the axis


50


of the first shaft


49


, from which it receives its motion, in an counterclockwise direction indicated by the arrow F


1


(FIG.


3


), and its other end is linked to a first end of a connecting rod


51


which is in turn linked, at a point


52


half way along it, to a first end of a rocker arm


53


.




The other end of the rocker arm


53


is linked to a first end of an arm


54


whose other end is linked to a second drive shaft


55


that is rotatably connected to the wall


5


.




The connecting rod


51


has, on the other side of the midpoint


52


that links it to the rocker arm


53


, an extension


51


′ whose free end is equipped with a folding tool


56


designed to come into contact with the first and second wings


37


,


38


.




The second drive shaft


55


oscillates about its axis


57


, which is parallel with the axis


50


of the first shaft


49


, in such a way as to make the first end of the arm


54


linkaged to the rocker arm


53


move with rotary oscillating motion in a clockwise direction towards the first path P


1


, as indicated by the arrow F


2


, and then in a direction opposite to this, away from the first path P


1


, as indicated by the arrow F


3


. The rotary oscillating motion of the arm


54


, that constitutes a second drive part of the linkage


47


, acts in conjunction and is synchronized with the continuous rotary motion of the crank


48


and, in particular during its clockwise oscillation F


2


towards the product


3


and the relative intermediate wrapper


2




a


, is able to alter the path P


2


that the folding tool


56


would otherwise follow if driven only by the crank


48


, thus causing the folding tool


56


to follow a path P


2


that has a section


45


where the folding tool comes into contact and folds the first and second wings


37


,


38


and which substantially coincides with the intermediate folding portion


44


of the first path P


1


.




As illustrated in particular in

FIGS. 1 and 2

, the folding tool


56


moves cyclically and continuously along the second path P


2


and, following the anticlockwise rotation of the crank


48


and the rotary oscillation of the arm


54


according to the arrow F


2


, interferes with the intermediate folding portion


44


of the first path P


1


, moving along the contact and folding section


45


of the closed path P


2


in a second direction D


2


that substantially coincides with the first direction D


1


, and at a second speed V


2


that is faster than the first speed V


1


at which the products


3


and the corresponding intermediate wrappers


2




a


are moving along the first path P


1


.





FIGS. 2

to


9


also show that the law of motion followed by the folding tool


56


as it moves along the section


45


of the closed path P


2


is the result of combining a first movement towards the first wing


37


, during which the tool


56


, following the rotation of the crank


48


and the rotary oscillation of the arm


54


, moves along an arched portion


58


of the second path P


2


, where the concave part of the arc faces the folding tool


56


, with a second movement, different from the first, for folding the first and second wings


37


,


38


, during which the folder


56


moves along the contact and folding section


45


, which is again arched, but with the concave part of the arc facing the drum


8


, and coincides with the intermediate folding portion


44


of the first path P


1


, so that the orientation of the folding tool relative to the product


3


and the corresponding intermediate wrapper


2




a


remains constant.




From the above description, again with reference to

FIGS. 2

to


9


, it can be seen that the folding tool


56


, as it moves along the section


45


of the closed path P


2


, squarely folds the first wing


37


towards the bottom surface


30


of the product


3


and then folds the second wing


38


away from the surface


30


of the product


3


until it extends from the surface


30


substantially in the same plane.




As shown in

FIGS. 1

to


9


, on the first path P


1


and in the first direction D


1


downstream of the first folder


43


, the wrapping device


41


comprises contact and guide means


59


consisting of a contact plate


60


extending in the first direction D


1


and positioned under and close to the first path P


1


.




The plate


60


has a movable guide


61


and a fixed bracket


62


which is substantially V-shaped and supported by the wall


5


.




The guide


61


is connected at one end to a third drive shaft


63


, the latter being rotatably connected to the wall


5


and designed to move the guide


61


from a low, inoperative position to a high operative position close to the path P


1


so as to contact and guide the first and second wings


37


,


38


in such a way that, as the product


3


and the corresponding intermediate wrapper


2




a


move along the path P


1


, both the guide


61


and the bracket


62


can keep said first and second wings


37


,


38


folded in the respective positions reached after being folded by the first folder


43


(FIGS.


4


and


5


).




At the bracket


62


, the wrapping device


41


is equipped with a gumming device


64


positioned under the bracket


62


and designed to apply adhesive to a portion of the inner surface


38




a


of the second wing


38


when the second wing


38


, after being folded away from the bottom surface


30


of the product


3


by the first folder


43


, is in the above mentioned position where it extends from the surface


30


in the same plane and has moved along the path P


1


to reach the bracket


62


.




As shown in

FIGS. 1

to


9


, on the first path P


1


and in the first direction D


1


downstream of the first folder


43


, the wrapping device


41


also comprises a second folder


65


designed to cooperate with the second wing


38


as the intermediate wrapper


2




a


and the product


3


move together along the intermediate folding portion


44


of the path P


1


so as to fold the second wing


38


towards the bottom surface


30


of the product


3


.




The second folder


65


comprises a contact element


66


that moves along a path P


3


, substantially transversal to the first path P


1


, in synchrony with the feed motion of the products


3


and the corresponding intermediate wrappers


2




a


, from a first upper operative position where it stops, waits and makes initial contact with the second wing


38


, and where the contact element


66


is positioned above the first path P


1


to a second lower operative position where it makes further contact with and partially folds the second wing


38


.




When it has reached the second operative position, the contact element


66


is past the path P


1


and moving away from it along the feed path P


3


which extends in substantially the same direction as the first and second wings


37


,


38


when these project from the bottom surface


30


of the product


3


.




After being partially folded and held in place by the contact element


66


, the second wing


38


continues moving along the P


1


and is completely folded towards the bottom surface


30


of the product


3


so that its gummed portion comes into contact with the first wing


37


.




During operation, with reference to

FIG. 1

, each set consisting of a chocolate


3


and an intermediate wrapper


2




a


, gripped and held by a corresponding pair of jaws


18


, moves along the path P


1


with the flaps


28


and


26


(

FIG. 1



c


) opposite each other and parallel on opposite sides of the path P


1


, and reaches the folding device


32


at the folding station


31


, which extends along the entire intermediate folding portion


44


of the path P


1


; the device


32


folds the flaps


26


and


28


in the manner described above in order to form the first and second wings


37


,


38


.




As shown in

FIG. 2

, after the folding step performed by the device


32


, the first drive shaft


39


starts the crank


48


which begins turning continuously in direction F


1


about the axis


50


of the shaft


49


, causing the connecting rod


51


to oscillate about its midpoint, where it is linked to the rocker arm


53


, as a result of which the first folding device


43


starts moving along the second path P


2


.




At the same time, as shown in

FIGS. 3 and 4

, the second drive shaft


55


rotates by a few degrees clockwise, causing the arm


54


to oscillate in direction F


2


by a few degrees. As a result of this, the rocker arm


53


rises and the folding tool


56


of the first folding device


43


, located at the end of the extension


51


′ of the connecting rod


51


, follows the path P


2


, being constrained to alter the path that it would otherwise follow if it were driven only by the crank


48


. The folder


56


then starts moving towards the first wing


37


, moving along an arched portion


58


of the second path P


2


, where the concave part of the arc faces down, at a speed V


2


that is greater than the speed V


1


at which the corresponding product 3-wrapper


2




a


set moves along the intermediate folding portion


44


of the path P


1


in the first direction D


1


. At the same time, as soon as the tool


56


contacts the first wing


37


, the second drive shaft


55


rotates by another few degrees clockwise, causing the arm


54


to oscillate by another few degrees in the same direction F


2


.




As a result, as shown in

FIG. 3

, the folding tool


56


starts moving along the contact and folding section


45


following a path that differs from the feed path it follows to approach the wing


37


and that has the shape of an arc where the concave part faces up and coincides with the intermediate folding portion


44


of the path P


1


.




Looking in more detail, with reference to

FIG. 4

, the folding tool


56


moves forward along the section


45


in the second direction D


2


, which coincides with the direction D


1


in which the product 3-wrapper


2




a


moves, and first squarely folds the first wing


37


, by rotating it counterclockwise in direction D


1


towards the bottom surface


30


of the product


3


, and then folds the second wing


38


by rotating counterclockwise in direction D


1


away from the surface


30


of the product


3


to a position such that it extends from the surface


30


in substantially the same plane.




When, the step of folding the wings


37


,


38


is over and as the product 3-wrapper


2




a


set moves along the portion


44


of the path P


1


, as shown in

FIGS. 5

,


6


and


7


, the second wing first meets the guide


61


which is simultaneously driven upwards by the drive shaft


63


to its upper operative position and begins guiding the second wing


38


while keeping it in its folded position. After this, the guide


61


also guides the first wing


37


and keeps it in its folded position. When the second wing reaches the bracket


62


, the gumming device


64


applies a layer of adhesive to a defined portion of the inner surface


38




a


of the wing


38


, while the bracket


62


helps keen the second wing


38


folded.




Proceeding along the portion


44


of the feed path P


1


, as illustrated in

FIGS. 7

,


8


and


9


, the product 3-wrapper


2




a


set moves past the guide


61


and bracket


62


, and the second wing


38


meets the contact element


66


which is simultaneously moving along the third path P


3


away from the drum


8


and folds the wing


38


back completely towards the bottom surface


30


of the product


3


, by rotating it clockwise in a direction opposite to direction D


1


, until the gummed portion of its inner surface


38




a


comes into contact with the first wing


37


, thus closing the wrapper


2




a


completely around the product


3


.




When the step of folding back the wing


38


is over, the product 3-wrapper


2




a


set proceeds along the path P


1


and meets a fixed contact element


67


which keeps the two wings


37


,


38


folded until the set


3


-


2




a


is released at a conventional pickup station (not illustrated).




As can be gleaned from

FIGS. 5

to


9


, the cycle of folding the wings


37


and


38


, gumming and folding back the wing


38


is repeated each time a set


3


-


2




a


reaches the folding station


31


.




It should be emphasized that during the steps of folding the wings


37


and


38


, as described above, each peripheral unit


16


can oscillate relative to the drum


8


, about the axis


39


, parallel to the axis


17


, under the action of the cam actuator device


40


, both in the direction opposite D


1


and in direction D


1


in such a way as to respectively delay or advance the sets


3


-


2




a


relative to the first folding device


43


and thus ensuring that the steps of folding the wings


37


and


38


are carried out properly.



Claims
  • 1. A method for continuously wrapping products, wherein it comprises the following steps: continuously feeding, at a first defined speed (V1), along a first path (P1) and in a given direction (D1), a succession of products (3) and the corresponding sheets (15) of wrapping material at least partially wrapped around the products (3) to V form an intermediate wrapper (2a) having a first and a second wing (37, 38) that are substantially transversal to the plane in which the first path (P1) lies, project from a surface (30) of the products (3) and are located on opposite sides of the product (3); folding the first wing (37) towards said product (3) surface (30) and folding the second wing (38) away from the surface (30) until it extends from the surface (30) itself in substantially the same plane using a first folding device (43) that cooperates with the first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move forward continuously along an intermediate folding portion,(44) of the first path (P1); gumming at least one portion of the second wing (38); folding back the second wing (38) towards the product surface (30) until its gummed portion comes into contact with the first wing (37), using a second folding device (65) that cooperates with the second wing (38) as the intermediate wrapper (2a) and the product (3) move forward continuously along the intermediate folding portion (44).
  • 2. The method according to claim 1 wherein the step of folding the first and second wings (37, 38) comprises a further step of keeping the first and second wings (37, 38) folded in the positions reached following said folding step, using means (59) for contacting and guiding said first and second wings (37, 38) as they move along the feed path (P1).
  • 3. The method according to claim 1, wherein the gumming step follows the step of folding the second wing (38) away from the product (3) surface (30) when the second wing (38) has moved to the position where it extends from the surface (30) substantially in the same plane.
  • 4. The method according to claim 1, wherein the step of folding the first and second wings (37, 38) is performed by using drive means (46) to move the first folding device (43) along a defined second path (P2), at least one section (45) of the second path (P2) being a section (45) for contacting and folding the first and second wings (37, 38); said contact and folding portion (45) substantially coinciding with the intermediate folding portion (44) of the first path (P1) so as to keep the orientation of the folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) constant as they move along the feed path (P1); the first folder (43) moving in the contact and folding section (45) in a second direction (D2) that substantially coincides with the first direction (D1) and at a second speed (V2) that is faster than the speed (V1) at which the products (3) and the corresponding intermediate wrappers (2a) move.
  • 5. The method according to claim 4, wherein the second defined path (P2) is a closed path along which the first folder (43) is driven by the drive means (46) which comprise a linkage (47) designed to move the first folder (43) according to a defined law of motion such that the first folder (43) moves along the contact and folding section (45) which coincides with the intermediate folding portion (44) of the first path (P1) so that the orientation of the first folder (43) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
  • 6. The method according to claim 5, wherein the linkage (47) comprises a crank (48) with one end linked to a connecting rod (51) and a rocker arm (53) with one end linked to a point (52) half way along the connecting rod (51), on the other side of which the connecting rod (51) has an extension (51′) whose free end has a folding tool (56) designed to contact the first and second wings (37, 38); the rocker arm (53) being also linked to a first end of a mobile arm (54) whose second end is linked to a second shaft (55) from which it receives an oscillating motion designed to make the first end of the arm (54) move with oscillating motion in both directions; the oscillating motion of the arm (54) acting in conjunction and being synchronized with the continuous rotary motion of the crank (48) in such a way that the folding tool (56) moves along the feed portion (45) where it contacts and folds the first and second wings (37, 38) following the law of motion that is the result of combining a first movement towards the first wing (37), with a second movement, different from the first, for folding the first and second wings (37, 38), during which the folder (56) moves along the contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1), so that the orientation of the folding tool relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
  • 7. The method according to claim 1, wherein the step of folding the first and second wings (37, 38) comprises a step of oscillating the corresponding product (3) and the intermediate wrapper (2a) in one direction and then in the opposite direction corresponding to the first direction (D1) along the first path (P1); the oscillating step being synchronized with the movement of the folding tool (56) as it runs along with contact and folding portion (45) that substantially coincides with the intermediate folding portion (44) of the first path (P1).
  • 8. The method according to claim 1, wherein, for the step of folding back the second wing (38) towards the surface (30) of the product (3), the second folder (65) comprises a mobile contact element (66) designed to move along a third path (P3), substantially transversal to the first path (P1), in synchrony with the feed motion of the products (3) and the corresponding intermediate wrappers (2a), from a first upper operative position where it stops, waits and makes initial contact with the second wing (38) to a second lower operative position where it makes further contact with and partially folds the second wing (38), away from the first path (P1); the third path (P3) extending in substantially the same direction as the first and second wings (37, 38) when these project from the bottom surface (30) of the product (3).
  • 9. A device for continuously wrapping products wherein it comprises, along a portion (1) of a wrapping machine equipped with a frame (4) and a wall (5), a wrapping device (6) comprising means (8; 16) for continuously feeding at a first defined speed (V1), along a first path (P1) and in a defined first direction (D1), a succession of products (3) and the corresponding sheets (15) of wrapping material at least partially wrapped around the products (3) to form an intermediate wrapper (2a) having a first and a second wing (37, 38) that are substantially transversal to the plane in which the first path (P1) lies, project from a surface (30) of the product (3) and are located on opposite sides of the product (3); a first folding device (43) that cooperates with the first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move forward continuously along an intermediate folding portion (44) of the first path (P1) and that is designed to fold the first wing (37) towards said product (3) surface (30) and to fold the second wing (38) away from the surface (30) until it extends from the surface (30) itself in substantially the same plane; a gumming device (64) designed to apply an adhesive to at least one portion of the second wing (38); a second folding device (65) that cooperates with the second wing (38) as the intermediate wrapper (2a) and the product (3) move forward continuously along the intermediate folding portion (44) and that is designed to fold the second wing (38) towards the product surface (30) until its gummed portion comes into contact with the first wing (37).
  • 10. The device according to claim 9, wherein it comprises drive means (46) for moving the first folder (43) along a second path (P2); at least one section (45) of the second path (P2) being a section (45) for contacting and folding the first and second wings (37, 38) and substantially coinciding with the intermediate folding portion (44) of the first path (P1) so as to keep the orientation of the folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) constant as they move along the first feed path (P1); said drive means (46) being positioned and made in such a way as to move the first folder (43), at least along the contact section (45), in a second direction (D2) that substantially coincides with the first direction (D1), and at a second speed (V2) that is faster than the first speed (V1) at which the products (3) and the corresponding intermediate wrappers (2a) are moving.
  • 11. The device according to claim 10, wherein the drive means (46) comprise a linkage (47) designed to move the first folder (43) along the second path (P2), which is a closed path; the first folder (43) traveling along the closed path (P2) according to a defined law of motion such that the first folder (43) itself moves along the second contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1) and in such a way that the orientation of the first folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
  • 12. The device according to claim 11, wherein the linkage (47) is located under the feed means (8, 16) and under the first path (P1), lies in a plane that is substantially the same plane as that which the first path (P1) lies in, and comprises a crank (48), a first end of which is linked to a first drive shaft (49) that is in turn rotatably connected to the wall (5), and a second end of which is linked to a first end of a connecting rod (51); and a rocker arm (53) which is linked to a point (52) half way along it, on the other side of which the connecting rod (51) has an extension (51′) whose free end is equipped with a folding tool (56) designed to come into contact with the first and second wings (37, 38); the rocker arm (53) being also linked to a first end of a mobile arm (54) whose second end is linked to a second drive shaft (55) that is rotatably connected to the wall (5); the second drive shaft (55) oscillating in such a way that the first end of the arm (54) oscillates in both directions; the oscillating motion of the arm (54) acting in conjunction and being synchronized with the continuous rotary motion of the crank (48) and being designed to make the folding tool (56) move along the feed portion (45) where it contacts and folds the first and second wings (37, 38) following the law of motion that is the result of combining a first movement towards the first wing (37), with a second movement, different from the first, for folding the first and second wings (37, 38), during which the folder (56) moves along the contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1), so that the orientation of the folding tool (56) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
  • 13. The device according to claim 9, wherein the feed means (8, 16) comprise a drum (8) that turns about an axis (17), is supported by the wall (5) and is equipped with a plurality of peripheral units (16) for picking up products (3) and corresponding intermediate wrappers (2a); each unit (16) being designed to oscillate relative to the drum (8) about an axis (39), which is parallel to the axis (17), under the action of a cam actuator device (40) in such a way as to make each product (3) and the corresponding intermediate wrapper (2a) oscillate in one direction and then in the opposite direction corresponding to the first direction (D1) along the first path (P1), the oscillation being synchronized with the movement of the folding tool (56) during its feed motion; the contact and folding section (45) coinciding with the intermediate folding portion (44) of the first path (P1).
  • 14. The device according to claim 9, wherein it comprises means (59) for contacting and guiding said first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move along the intermediate folding portion (44) of the first feed path (P1), in such a way as to keep the first and second wings (37, 38) folded in the respective positions reached after being folded by the first folder (43).
  • 15. The device according to claim 14, wherein the contact and guide means (59) consist of a contact plane (60) extending in the first direction (D1) and positioned under and close to the first path (P1); the plate (60) having a movable guide (61) and a fixed bracket (62) which is substantially V-shaped and supported by the wall (5); the guide moving from a low inoperative position to a high operative position close to the path (P1) so as to contact and guide the first and second wings (37, 38) in such a way that, as the product (3) and the corresponding intermediate wrapper (2a) move along the path (P1), both the guide (61) and the bracket (62) can keep said first and second wings (37, 38) folded in the respective positions reached after being folded by the first folder (43).
  • 16. The device according to claim 9, wherein the gumming device (64) is located at the contact and guide means (59) and is designed to apply adhesive to a portion of the second wing (38) when the second wing (38), after being folded away from the bottom surface (30) of the product (3) is in the above mentioned position where it extends from the surface (30) in the same plane.
  • 17. The device according to claim 9, wherein the second folder (65) comprises a contact element (66) that moves along a path (P3), substantially transversal to the first path (P1), in synchrony with the feed motion of the products (3) and the corresponding intermediate wrappers (2a), from at least one first upper operative position where it stops, waits and makes initial contact with the second wing (38), to a second lower operative position where it makes further contact with and partially folds the second wing (38) away from the first path (P1) and substantially in the same direction as that in which the first and second wings (37, 38) lie when they project from the surface (30) of the product (3).
  • 18. A device for continuously wrapping products wherein it comprises, along a portion (1) of a wrapping machine equipped with a frame (4) and a wall (5), a wrapping device (6) comprising means (816) for continuously feeding at a first defined speed (V1), along a first path (P1) and in a defined first direction (D1), a succession of products (3) and the corresponding sheets (15) of wrapping material at least partially wrapped around the products (3) to form an intermediate wrapper (2a) having a first and a second wing (37, 38) that are substantially transversal to the plane in which the first path (P1) lies, project from a surface (30) of the product (3) and are located on opposite sides of the product (3); a first folding device (43) that cooperates with the first and second wings (37, 38) as the intermediate wrapper (2a) and the product (3) move forward continuously along an intermediate folding portion (44) of the first path (P1) and that is designed to fold the first wing (37) towards said product (3) surface (30) and to fold the second wing (38) away from the surface (30); a gumming device (64) designed to apply an adhesive to at least one portion of the second wing (38); a second folding device (65) that cooperates with the second wing (38) as the intermediate wrapper (2a) and the product (3) move forward continuously along the intermediate folding portion (44) and that is designed to fold the second wing (38) towards the product surface (30) until its gummed portion comes into contact with the first wing (37);the device comprising drive means (46) for moving the first folder (43) along a second path (P2); at least one section (45) of the second path (P2) being a section (45) for contacting and folding the first and second wings (37, 38) and substantially coinciding with the intermediate folding portion (44) of the first path (P1) so as to keep the orientation of the folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) constant as they move along the first feed path (P1); said drive means (46) being positioned and made in such a way as to move the first folder (43), at least along the contact section (45), in a second direction (D2) that substantially coincides with the first direction (D1), and at a second speed (V2) that is faster than the first speed (V1) at which the products (3) and the corresponding intermediate wrappers (2a) are moving, wherein the drive means (46) comprise a linkage (47) designed to move the first folder (43) along the second path (P2), which is a closed path; the first folder (43) traveling along the closed path (P2) according to a defined law of motion such that the first folder (43) itself moves along the second contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1) and in such a way that the orientation of the first folding tool (43) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant, wherein the linkage (47) is located under the feed means (8, 16) and under the first path (P1), lies in a plane that is substantially the same plane as that which the first path (P1) lies in, and comprises a crank (48), a first end of which is linked to a first drive shaft (49) that is in turn rotatably connected to the wall (5), and a second end of which is linked to a first end of a connecting rod (51); and a rocker arm (53) which is linked to a point (52) half way along it, on the other side of which the connecting rod (51) has an extension (51′) whose free end is equipped with a folding tool (56) designed to come into contact with the first and second wings (37, 38); the rocker arm (53) being also linked to a first end of a mobile arm (54) whose second end is linked to a second drive shaft (55) that is rotatably connected to the wall (5); the second drive shaft (55) oscillating in such a way that the first end of the arm (54) oscillates in both directions; the oscillating motion of the arm (54) acting in conjunction and being synchronized with the continuous rotary motion of the crank (48) and being designed to make the folding tool (56) move along the feed portion (45) where it contacts and folds the first and second wings (37, 38) following the law of motion that is the result of combining a first movement towards the first wing (37), with a second movement, different from the first, for folding the first and second wings (37, 38), during which the folder (56) moves along the contact and folding section (45), which substantially coincides with the intermediate folding portion (44) of the first path (P1), so that the orientation of the folding tool (56) relative to the product (3) and the corresponding intermediate wrapper (2a) remains constant.
Priority Claims (1)
Number Date Country Kind
BO99A0161 Apr 1999 IT
PCT Information
Filing Document Filing Date Country Kind
PCT/IB00/00421 WO 00
Publishing Document Publishing Date Country Kind
WO00/61436 10/19/2000 WO A
US Referenced Citations (7)
Number Name Date Kind
684788 Burbank Oct 1901 A
1857680 Van der Pyl May 1932 A
1961646 Smith Jun 1934 A
2810246 Cornock Oct 1957 A
3374604 Roesner Mar 1968 A
3645068 Langen Feb 1972 A
4483125 Suga Nov 1984 A
Foreign Referenced Citations (2)
Number Date Country
454864 Oct 1936 GB
2 297 957 Aug 1996 GB