Information
-
Patent Grant
-
6477822
-
Patent Number
6,477,822
-
Date Filed
Thursday, April 6, 200024 years ago
-
Date Issued
Tuesday, November 12, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- The Law Offices of Timothy J. Klima
-
CPC
-
US Classifications
Field of Search
US
- 053 466
- 053 234
- 053 253
- 053 579
- 053 461
- 053 232
- 053 228
- 053 225
- 053 578
-
International Classifications
-
Abstract
The invention relates to a method and device for continuously wrapping products, according to which, during the continuous feed of the products and respective intermediate wrappers which have four flaps to be folded, projecting in such a way that they are offset from the lower surface of the product, along a path with an instantaneous tangent extending in a first direction which may vary from point to point on the path, two opposite flaps make contact with respective first and second folding tools, located on opposite sides of an intermediate folding portion of the path. During their movement along respective closed paths, the first and second folding tools are subject to a first movement in a second direction transversal to the first direction, a second movement in the first direction, and a third movement, consisting of an oscillation about a relative longitudinal axis, so that each folding tool pursues and folds each flap, whilst remaining parallel with the instantaneous tangent and, therefore, with the surface of each product.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a method for continuously wrapping products.
The present invention is advantageously used in the wrapping of foodstuffs, such as chocolates and similar products, to which the following description refers, although without limiting the scope of application of the invention.
In wrapping machines, a succession of products is positioned at regular intervals and fed in an orderly manner along a given path to a pick up station, where the products are gripped by transfer means and fed firstly to a feed station, in which a sheet of wrapping material is associated with each product and, gradually, through a succession of folding stations, designed to form a closed wrapper around each product to be wrapped.
The products are normally fed to the pick up station by an infeed conveyor, whilst the transfer means are normally a rotary conveyor equipped with a plurality of peripheral pick up grippers, which move towards the conveyor in order to pick up the products in succession and transfer them to a first wrapping drum.
The first wrapping drum rotates about a respective axis of rotation and has a plurality of peripheral pick up units, designed to pick up the products and feed them through the feed station and along a folding station in which each sheet is partially wrapped around the relative product to form a wrapper which is substantially folded in a U-shape.
The sets consisting of the products and the relative sheets are then transferred, at a transfer station, to a second wrapping drum, which rotates about a respective axis of rotation parallel with the axis of rotation of the first drum. The second wrapping drum, in turn, has a plurality of peripheral pick up units, each consisting of a pair of jaws set opposite one another, projecting radially away from the drum and arranged symmetrically relative to an axis which is substantially radial relative to the drum. Said jaws are designed to follow a substantially circular path about the axis of rotation of the second drum, in order to feed the sets consisting of the products and sheets through the succession of folding stations.
The folding operations to which each sheet folded into a U-shape must be subjected in order to obtain a closed wrapper encompassing the product envisage a first operation in which each of the two sides of the sheet projecting beyond the corresponding side of the product are folded, thus further folding of the sheet of wrapping material, which assumes the form of a box-shaped, substantially parallelepiped intermediate wrapper inside whose top portion, facing the second drum, the product is housed, whilst the opposite part, the bottom, is open and consists of four side flaps. The side flaps project away from the drum and away from an end surface of the product. Pairs of the side flaps are substantially opposite to and parallel with one another and parallel with the axis of symmetry of the pick up jaws and, specifically, two of the side flaps are parallel with the plane in which the second drum lies and with the circular path.
The subsequent folding operations to which each intermediate wrapper must be subjected in order to obtain a closed wrapper envisage firstly the folding, in succession, of the two opposite flaps which are parallel with the plane in which the second drum lies, so as to define two substantially rectangular wings, in direct contact with the bottom of the product and partially overlapping. The other two flaps assume a substantially triangular or trapezoidal configuration and define a pair of second wings substantially perpendicular to the bottom of the product, which are then folded one on top of the other to completely close the wrapper.
The flaps parallel with the plane in which the second drum lies are normally folded by a pair of folders set opposite one another and having a straight, cyclical alternating motion in a direction substantially perpendicular to the plane in which the second drum lies and the substantially circular path along which the pick up jaws move. The movement of the folders is, therefore, substantially perpendicular to the flaps of the wrapper and the relative folding stage occurs when the product—sheet of wrapping material sets are stopped at the folders.
This folding method has the disadvantage caused by the fact that, in order to increase the speed of production, it has become essential to reduce the time for which the product—sheet of wrapping material sets stop, thus increasing the speed of movement of the folders during their forward and return strokes. This may cause tears in the wrapping materials which form the wrapper, especially those which are not particularly strong, due to the high-level impacts with which the folders make contact with the flaps to be folded. The wrapper may also be moved from its correct position around the product, resulting in a large number of rejects.
The same problem arises in the case of tubular wrappers, wrapped around a product and closed at the sides, in which each of the two ends of the wrapper projecting beyond the ends of the product is folded to define only two side wings, parallel with the plane in which the drum lies.
The aim of the present invention is to provide a method for continuously wrapping products which allows the flaps of a partial wrapper to be folded in such a way that the product—sheet of wrapping material sets do not need to stop and the folding stage is effected gradually, without excessive impacts, and without the disadvantages mentioned above relative to the prior art.
SUMMARY OF THE INVENTION
Accordingly, the present invention provides a method for continuously wrapping products, comprising stages for the continuous feed along a given path, an instantaneous tangent of which extends in a first direction which may vary from point to point on the path, of a succession of products to be wrapped, together with respective sheets of wrapping material, at least partially folded around the respective products to define an intermediate wrapper with at least one flap substantially parallel with the plane in which said path lies and projecting in such a way that it is offset from a surface of the product; folding of the flap by at least one folding tool which extends along a respective axis and cooperates with the first flap during the continuous feed of the intermediate wrapper and relative product along an intermediate folding portion of the path. The folding tool moves in a continuous, cyclical fashion along a closed path and moves with a law of motion which derives from the combination of at least two distinct movements, one of which is a movement in a second direction parallel with its own longitudinal axis and transversal to the plane in which the flap lies. The other movement is in the first direction of the path, following the continuous feed of the intermediate wrapper and relative product along the intermediate folding portion, and allowing the flap to be brought into contact with the surface of the product.
The present invention also relates to a device for continuously wrapping products, comprising, along a portion of a wrapping machine equipped with a frame and a wall, a wrapping device having means for feeding, in a continuous fashion and along a given path, an instantaneous tangent of which extends in a first direction which may vary from point to point on the path, a succession of products to be wrapped, together with respective sheets of wrapping material which are at least partially folded around the products to define an intermediate wrapper with at least one flap substantially parallel with the plane in which the path lies and projecting in such a way that it is offset from a surface of the product; a folding device, designed to fold the flap and comprising at least one folding tool which extends along a respective axis and cooperates with the flap during continuous feed of the intermediate wrapper and relative product along an intermediate folding portion of the path. Said folding tool moves in a continuous, cyclical fashion along a closed path and moves with a law of motion which derives from the combination of at least two distinct movements. One is a movement in a second direction parallel with its own longitudinal axis and transversal to the plane in which the flap lies. The other movement is in the first direction of the path, following the continuous feed of the intermediate wrapper and relative product along the intermediate folding portion, and allowing the flap to be brought into contact with the surface of the product.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be described with reference to the accompanying drawings, which illustrate an embodiment of the invention, without limiting the scope of its application, and in which:
FIG. 1
is a schematic side view, with some parts cut away to better illustrate others, of a portion of a wrapping machine equipped with a folding device which uses the method according to the present invention for folding the respective flaps of a product wrapper;
FIGS. 1
a
to
1
d
are perspective views of a succession of stages for folding a wrapper around the relative product;
FIG. 2
is a schematic side view, with some parts cut away to better illustrate others, of part of the folding device;
FIG. 3
is a scaled-up schematic side view, seen from X in FIG.
2
and with some parts cut away, of a detail from
FIG. 1
relative to a peripheral pick up unit and the folding device in a succession of operating stages;
FIG. 4
is a schematic perspective view, with some parts cut away, of the device illustrated in
FIG. 2
;
FIGS. 5
to
14
are schematic side views, seen from Y in
FIG. 2
, of a detail of the folding device in a succession of operating stages;
FIGS. 5
a
to
14
a
are schematic side views, seen from X in
FIG. 2
, of the path followed by the detail of the folding device illustrated in
FIGS. 5
to
14
during the succession of operating stages.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
With reference to
FIG. 1
, the numeral
1
indicates, as a whole, a portion of a wrapping machine designed to apply wrappers
2
around products which, in the case in question, are chocolates
3
which substantially have the shape of a parallelepiped.
The portion
1
of the wrapping machine has a frame
4
with a vertical front wall
5
, and comprises a wrapping device
6
, which comprises a first wrapping drum
7
and a second wrapping drum
8
of the known type and tangential to one another at a transfer station
9
. The first and second wrapping drums
7
,
8
are only partially illustrated and are of the type described in the applications for European patents No. 608,823 and No. 608,824, which should be consulted for a more complete description of their structure and operation. The drum
7
is supported by the wall
5
in such a way that it rotates about an axis
10
which is horizontal and perpendicular to the wall
5
, at a substantially cons-ant speed and in a clockwise direction according to the arrow F
7
in FIG.
1
. The drum
7
comprises a plurality of peripheral, radial gripper pick up units
11
, each comprising two jaws
12
(only one of which is visible), mobile towards one another in a direction substantially perpendicular to the wall
5
to cooperate with the opposite longitudinal ends
13
of a chocolate
3
positioned with its longitudinal axis
3
a
(
FIG. 1
a
) perpendicular to the wall
5
, and another jaw
14
for gripping a sheet
15
of wrapping material fed from a feed device of the known type, not illustrated.
Each unit
11
is designed to bring together, in the known way, each chocolate
3
and a relative sheet
15
of wrapping material, and to fold the sheet
15
into an L-shape, then, as is more specifically illustrated in
FIG. 1
a
, into a U-shape around the relative chocolate
3
while transferring the chocolate
3
from the unit
11
to a corresponding peripheral gripper pick up unit
16
on the second drum
8
at the station
9
.
The drum
8
is supported by the wall
5
in such a way that it rotates about a respective axis
17
which is horizontal and perpendicular to the wall
5
and parallel with the axis
10
of the drum
7
, at a substantially constant speed and in a counterclockwise direction according to the arrow F
8
in FIG.
1
. The second drum also has a plurality of peripheral pick up units
16
, each comprising a pair of opposite jaws
18
which project radially away from the drum
8
and are arranged symmetrically relative to an axis
19
which is substantially radial relative to the drum
8
.
As shown in
FIG. 1
, the jaws
18
are designed to follow a substantially circular path P about the axis
17
, in order to feed the sets consisting of the chocolates
3
and sheets
15
along the path P, an instantaneous tangent T of which extends in a first direction D
1
which may vary from point to point on the path P, through a known folding station
20
.
At the folding station
20
, as illustrated more specifically in
FIGS. 1
b
and
1
c
, each longitudinal end
21
of the sheet
15
folded in a U-shape which projects beyond the corresponding longitudinal end
13
of the relative chocolate
3
is folded in the known way to define a small, substantially rectangular wing
22
, in direct contact with the longitudinal end
13
of the chocolate
3
, and a large inner wing
23
and a large outer wing
24
, both substantially trapezoidal in shape and respectively having side inner reinforcing wings
25
, which are substantially triangular, connecting the trapezoidal wings
23
and
24
to the rectangular wings
22
(
FIG. 1
b
).
As illustrated in
FIGS. 1 and 1
c
, the two trapezoidal wings
23
and
24
are then folded towards the rectangular wing
22
, with the trapezoidal wing
24
partially above the trapezoidal wing
23
, thus further folding the sheet
15
of wrapping material, which assumes the shape of a box-shaped intermediate wrapper
2
a
, substantially a parallelepiped, whose top portion facing the second drum (
FIG. 1
) houses the chocolate
3
, whilst the opposite part, the bottom, is open and consists of four side flaps
26
,
27
,
28
and
29
.
The flaps
26
,
27
,
28
and
29
project in such a way that they are offset from the lower surface
30
of the chocolate
3
and, as illustrated in
FIG. 1
, face away from the drum
8
and are substantially opposite, parallel pairs, and substantially parallel with the axis
19
of symmetry of the pick up jaws
18
. Two of the flaps, labeled
26
and
28
, lie in two planes which are substantially parallel with the plane in which the second drum
8
lies and with the circular path P. In particular, as illustrated in
FIGS. 1
,
2
,
3
and
4
, as the jaws
18
move along the path P, the flaps
28
and
26
follow respective paths PL
1
and PL
2
on opposite sides of the path P and parallel with it.
As is schematically and partially shown in
FIG. 1
, when the jaws
18
have left the station
20
, they are designed to continuously feed the sets consisting of chocolates
3
and sheets
15
of wrapping material partially folded around the respective chocolate
3
in the intermediate wrapper configuration
2
a
, along the path P and downstream of the station
20
, through a subsequent folding station
31
, where the portion
1
of the wrapping machine comprises a folding device
32
designed to fold the flaps
26
and
28
squarely towards one another and in contact with the lower surface
30
of the chocolate
3
, to obtain a wrapper
2
shaped as illustrated in
FIG. 1
d.
As illustrated more in detail in
FIGS. 2 and 4
, the folding device
32
is supported by a frame
33
supported in such a way that it is offset by the framework
4
of the portion
1
of the wrapping machine through the wall
5
, below the second drum
8
(FIG.
1
), and comprises a first and a second folding head
34
,
35
, set opposite one another and on opposite sides of the path P, each having a respective first and second folding tool
36
,
37
.
Each folding head
34
,
35
is connected to a respective first and second mechanism
38
,
39
, each receiving motion from a first and second drive shaft
40
,
41
which extend perpendicular to the wall
5
, are aligned in an irregular fashion and have axes
42
,
43
which are parallel and offset from one another by a given distance “d”.
The two shafts
40
,
41
are made to rotate about the respective axes
42
,
43
, in the direction indicated by the arrow F
4
, by a main drive shaft
44
which rotates in the direction indicated by the arrow F
3
and is connected to the first drive shaft
40
by a pair of gearwheels
45
. The two shafts are connected to one another at their breakpoint by a joint
46
which allows motion to be transmitted from the first drive shaft
40
to the second drive shaft
41
at a synchronous speed.
The first and second mechanisms
38
,
39
also respectively comprise a first and second driven shaft
47
,
48
, and a third and fourth driven shaft
49
,
50
, each with its axis
51
,
52
,
53
and
54
askew relative to the axes
42
,
43
. The shafts
47
,
48
and
49
,
50
are kinematically connected, in pairs, to the corresponding drive shafts
40
,
41
by respective first, second, third and fourth helical gear pairs
55
,
56
,
57
and
58
. Said helical gear pairs
55
,
56
,
57
and
58
allow the transfer of motion from the first and second drive shafts
40
,
41
to the first and second driven shafts
47
,
48
, which rotate about the respective axes
51
,
52
in the direction indicated by the arrow F
5
(clockwise in FIG.
4
), and, respectively, to the third and fourth driven shafts
49
,
50
, which rotate about respective axes
53
,
54
in the direction indicated by the arrow F
6
(counterclockwise in FIG.
4
). More specifically, the first drive shaft
40
has a first and second helical drive gear
59
,
60
, each respectively engaging with a first and second helical driven gear
61
,
62
, each keyed to the relative first and second driven shaft
47
,
48
. Similarly, the second drive shaft
41
has a third and fourth helical drive gear
63
,
64
, each respectively engaging with a third and fourth helical driven gear
65
,
66
, each keyed to the relative third and fourth driven shaft
49
,
50
.
The first, second, third and fourth driven shafts
47
,
48
,
49
and
50
have, rigidly connected to the end facing the second drum
8
, respective first, second, third and fourth transversal arms
67
,
68
,
69
and
70
, whose respective longitudinal axes
71
,
72
,
73
and
74
are substantially perpendicular to the axes
51
,
52
,
53
and
54
of the driven shafts
47
,
48
,
49
and
50
. The first and, respectively, second folding heads
34
,
35
are connected to the free ends of the arms.
In particular, in the case of the first mechanism
38
, as illustrated in greater detail in
FIG. 2
, in which, for greater clarity, only part of the folding device
32
is shown, the other part being identical and symmetrical, the first folding head
34
is kinematically connected to the free end of the first arm
67
by a first turning pair
75
consisting of a first cylindrical guide pin
76
which has, at the end that extends outwards from the arm
67
towards the drum
8
, a first fork
77
whose knuckle pin
78
passes through and supports one end of a first tubular rod
79
.
At the free end of the second arm
68
, the first head
34
is kinematically connected, by a second turning pair
80
consisting of a second cylindrical guide pin
81
which has, at the end that extends outwards from the arm
68
and towards the drum
8
, a first ball joint
82
keyed directly to the first tubular rod
79
, close to the other end of the latter facing the second folding head
35
, the rod
79
having the first folding tool
36
at said other end.
As illustrated in
FIGS. 2 and 4
, the axis
83
of the first pin
76
is inclined at a given angle “beta” relative to the axis
51
of the first driven shaft
47
, whilst the axis
84
of the second pin
81
is parallel with the axis
52
of the second driven shaft
48
.
With reference to the first mechanism
38
, it should be noticed that the jointed system defined by the first and second arms
67
,
68
and by the first rod
79
with the relative first and second turning pair
75
,
80
, constitutes a first four-bar linkage
85
, its crankshafts consisting of the two arms
67
and
68
and the connecting rod consisting of the rod
79
in such a way that, following a rotation of the driven shafts
47
and
48
about the relative axes
51
and
52
, the first rod
79
translates, without rotating about itself, keeping its longitudinal axis
97
parallel with the axis
42
of the first drive shaft
40
.
Similarly, as regards the second mechanism
39
, which is symmetrical with the first mechanism
38
about the vertical plane in which the path P lies, but offset by the distance “d” between the two axes
42
,
43
respectively of the first and second drive shafts
40
,
41
, and as illustrated in
FIG. 4
, the second folding head
35
is kinematically connected to the free end of the fourth arm
70
by a fourth turning pair
86
consisting of a fourth cylindrical guide pin
87
which has, at its free end extending outwards from the arm
70
and towards the drum
8
, a second fork
88
whose knuckle pin
89
passes through and supports one end of a second tubular rod
90
.
At the free end of the third arm
69
, the second head
35
is kinematically connected, by a third turning pair
91
consisting of a third cylindrical guide pin
92
which has, at the end that extends outwards from the arm
69
and towards the drum
8
, a second ball joint
93
keyed directly to the second tubular rod
90
, close to the other end of the latter facing the first folding head
34
, the rod
90
having the second folding tool
37
at said other end.
As illustrated in
FIG. 4
, the axis
94
of the fourth pin
87
is inclined at a given angle “beta” relative to the axis
54
of the fourth driven shaft
50
, whilst the axis
95
of the third pin
92
is parallel with the axis
53
of the third driven shaft
49
.
Moreover, similarly to the first mechanism
38
, with reference to the second mechanism
39
, it should be noticed that the jointed system defined by the third and fourth arms
69
,
70
and by the second rod
90
with the relative third and fourth turning pair
91
,
86
, constitutes a second four-bar linkage
96
, its crankshafts consisting of the two arms
69
and
70
and the connecting rod consisting of the rod
90
in such a way that, following a rotation of the driven shafts
49
and
50
about the relative axes
53
and
54
, the second rod
90
translates, without rotating about itself, keeping its longitudinal axis
97
parallel with the axis
43
of the second drive shaft
41
.
In particular, as illustrated in
FIGS. 2 and 4
, the axes
51
,
52
of the respective driven shafts
47
,
48
are inclined at a given angle “90-alpha” relative to the axis
42
of the corresponding first drive shaft
40
and, similarly, in a mirroring effect relative to the plane in which the path P lies, the axes
53
,
54
of the respective driven shafts
49
,
50
are inclined by the same given angle “90-alpha” relative to the axis
43
of the corresponding second drive shaft
41
.
As illustrated in
FIGS. 2 and 4
, and in
FIGS. 5
to
14
, each first and second folding tool
36
,
37
moves cyclically and with continuous motion along a first and second closed path, respectively labeled
01
and
02
. Each closed path, as illustrated in further detail in
FIGS. 2 and 4
, lies in a respective plane Q
1
and Q
2
, each being inclined by an angle “alpha” relative to the longitudinal axes
97
,
98
of the corresponding first and second rods
79
,
90
, complementing the angle “90-alpha” of inclination of the axes
51
,
52
,
53
and
54
of the driven shafts
47
,
48
,
49
and
50
relative to the axes
42
,
43
of the corresponding drive shafts
40
,
41
.
As illustrated in FIG.
2
and
FIGS. 5
a
to
14
a
, the projection of the path O
1
along which the first tool
36
moves, in a plane A substantially coplanar with the plane in which the flap
28
lies, is a first elliptical path El along which the first tool
36
moves. More precisely, the ellipse E
1
consists of two sections. One is a non-operating section, labeled SE
1
and at the top in
FIGS. 5
a
to
14
a
, corresponding to a non-operating portion SO
1
of the path O
1
which does not interfere with paths PL
1
and P along which the flaps
28
and the sets of chocolates
3
and wrappers
2
a
are fed, the sets hereinafter also referred to as
3
—
2
a
. The other is an operating section, labeled IE
1
and at the bottom in
FIGS. 5
a
to
14
a
, corresponding with an operating portion IO
1
of the path O
1
which interferes with both path PL
1
and path P, to make contact with and squarely fold the corresponding flap
28
so that the flap makes contact with the surface
30
of the respective chocolate
3
.
The section IE
1
of the ellipse E
1
coincides with a first section
99
of an intermediate folding portion or arc
100
of the path P along which the first folding tool
36
operates, cooperating with the flap
28
. Similarly, the projection of the path O
2
along which the second tool
37
moves, in a plane B parallel with plane A (FIG.
2
), and substantially coplanar with the plane in which the flap
26
lies, is a second elliptical path E
2
along which the second tool
37
moves.
More precisely, the ellipse E
2
consists of two sections. One is a non-operating section, labeled SE
2
and at the top in
FIGS. 5
a
to
14
a
, corresponding to a non-operating portion S
02
of the path O
2
which does not interfere with paths PL
2
and P along which the flaps
26
and the sets of chocolates
3
and wrappers
2
a
are fed. The other is an operating section, labeled IE
2
and at the bottom in
FIGS. 5
a
to
14
a
, corresponding with an operating portion IO
2
of the path O
2
which interferes with both path PL
2
and path P, to make contact with and squarely fold the corresponding flap
26
so that the flap makes contact with the surface
30
of the respective chocolate
3
. The section IE
2
of the ellipse E
2
coincides with a second section
101
, subsequent to the first section
99
, of the intermediate folding portion
100
of the path P, along which the second folding tool
37
operates, cooperating with the respective flap
26
.
As shown in
FIGS. 3
,
4
and
5
to
14
, the width of the first and second folding tools
36
,
37
, measured parallel with the flaps
26
and
28
, is approximately the same as the width of the flaps
26
and
28
and, consequently is approximately the same as the width of the lower surface
30
of a chocolate
3
.
In this regard, for the sake of completeness and with the sole aim of facilitating the understanding of how the folding device
32
, described in more detail later, below is a description of the positions assumed by a generic chocolate
3
and intermediate wrapper
2
a
set, at the folding station
31
, as the set is fed along the path P with the lower surface
30
of the chocolate
3
angled at a tangent to the path P. A partial description of at least the operation of the first folding head
34
is also provided, bearing in mind that the second folding head
35
operates in a substantially identical way.
As illustrated in
FIG. 1
, and in particular in
FIG. 3
, at the folding station
31
, the jaws
18
feed the sets consisting of the chocolates
3
and intermediate wrappers
2
a
along the intermediate folding portion or arc
100
of the path P.
Starting from a generic instantaneous position in which a generic set
3
—
2
a
is reached, for example, by the first folding tool
36
which begins the stage in which it folds the flap
28
, the lower surface
30
of the chocolate
3
is tangential to a given point of the portion
100
of the path P and parallel with the instantaneous tangent T traced on the same given point of the portion
100
of the path P, the tangent T extending in a first direction D
1
.
As the set consisting of the chocolate
3
and the wrapper
2
a
is gradually fed along the portion
100
of the path P, the lower surface
30
of the chocolate
3
successively assumes infinite positions at tangents to the portion
100
of the path P. Amongst these infinite positions, the surface
30
assumes a position in which it is parallel with the horizontal plane and parallel with the instantaneous tangent T, parallel with the horizontal plane, traced at a point of the portion
100
of the path P which coincides with the instantaneous position occupied by the set
3
—
2
a
. Finally, the lower surface
30
of the chocolate
3
moves to a position in which the folding tool
36
has terminated its flap
26
folding stage and begins leaving the set
3
—
2
a
, at which point the surface
30
is at a tangent to another given point of the portion
100
of the path P and parallel with the instantaneous tangent T traced on the latter given point of the portion
100
of the path P. The tangent T extends in the first direction D
1
which, varying from point to point on the path P, is inclined in a counterclockwise fashion relative to the horizontal plane.
As illustrated in
FIGS. 2 and 4
, following the rotation F
5
of the first and second driven shafts
47
,
48
, the first four-bar linkage
85
translates the first rod
79
and causes the first folding tool
36
to follow the first closed path O
1
. During translation of the rod
79
, the axis
84
of the second pin
81
, which is parallel with the axis
52
of the second driven shaft, describes a cylinder, labeled C in
FIG. 2
, its axis
84
being a generatrix, whilst the axis
83
of the first pin
76
, inclined at an angle “beta” to the axis
51
of the first driven shaft
47
, describes a truncated cone, labeled K in
FIG. 2
, its axis
83
being a generatrix.
From the above description it may be deduced that during the movement of the first four-bar linkage
85
, the fork
77
causes the first rod
79
to cyclically complete a clockwise and counterclockwise oscillation about its longitudinal axis
97
, in such a way that, with reference to
FIG. 3
, the first folding tool
36
, during its forward movement along the portion IO
1
of the closed path O
1
, is always substantially parallel with the lower surface
30
of the chocolate
3
and, therefore, is also parallel with the instantaneous tangent T, in all of the positions assumed by the lower surface
30
of the chocolate
3
during its tangential forward movement along the folding portion
100
of the path P.
Similarly, as illustrated in
FIG. 4
, following the rotation F
6
of the third and fourth driven shafts
49
,
50
, the second four-bar linkage
96
translates the second rod
90
and causes the second folding tool
37
to follow the second closed path O
2
. During translation of the rod
90
, the axis
95
of the third pin
92
, which is parallel with the axis
53
of the third driven shaft
49
, describes a cylinder, not illustrated but identical to the cylinder labeled C in
FIG. 2
, its axis
95
being a generatrix, whilst the axis
94
of the fourth pin
87
, inclined at an angle “beta” to the axis
54
of the fourth driven shaft
50
, describes a truncated cone, not illustrated but identical to the truncated cone labeled K in
FIG. 2
, its axis
94
being a generatrix.
From the above description it may be deduced that during the movement of the second four-bar linkage
96
, the fork
88
causes the second rod
90
to cyclically complete a clockwise and counterclockwise oscillation about its longitudinal axis
98
, in such a way that the second folding tool
37
, during its forward movement along the portion IO
2
of the closed path O
2
, is always substantially parallel with the lower surface
30
of the chocolate
3
and, therefore, is also parallel with the instantaneous tangent T, in all of the positions assumed by the lower surface
30
of the chocolate
3
during its tangential forward movement along the folding portion
100
of the path P
According to the above description and the illustrations in
FIGS. 2 and 4
,
FIGS. 5
to
14
and
FIGS. 5
a
to
14
a
, the first and second elliptical paths E
1
, E
2
are followed by the respective first and second folding tools
36
,
37
, during their relative rotation along the first and second closed paths O
1
and O
2
, with a law of motion which derives from the combination of three distinct movements. The first is a forward and return movement in the directions of the arrows F
1
and, respectively F
1
′, and F
2
and, respectively F
2
′, of each of the first and second tools
36
,
37
in respective second directions D′
2
and D″
2
, each transversal to the planes A and B in which the flaps
28
and
26
of the intermediate wrapper
2
a
lie, and parallel with the planes Q
1
and Q
2
in which the first and second closed paths O
1
, O
2
lie.
The second movement is effected by each of the first and second tools
36
,
37
in the first direction D
1
, in which the instantaneous tangent T extends, traced on the intermediate folding portion
100
of the path P along which the sets
3
—
2
a
are fed. As indicated above, the direction D
1
gradually changes its angle of inclination from point to point on the intermediate portion
100
of the path P during the tangential forward movement of each set
3
—
2
a
in the direction indicated by the arrow F
8
. Said angle of inclination is always in the direction indicated by the arrow F
8
, so that the tangent T is always parallel with the lower surface
30
of the generic chocolate
3
during the stages in which the flaps
28
,
26
of the intermediate wrapper
2
a
are folded by the respective first and second folding tools
36
,
37
. The timing of these two movements, performed by the first and second folding tools
36
,
37
, is controlled so that each tool
36
,
37
follows the relative first and second elliptical path E
1
, E
2
in such a way that it is synchronized with the other tool and with each relative peripheral pick up unit
16
.
The third movement is an oscillation by the first and second tools
36
,
37
about the axes
97
,
98
of the respective first and second tubular rods
79
,
90
. This movement is designed to keep the first and second tools
36
,
37
parallel with the lower surface
30
of the chocolate
3
as it is fed along substantially all of the relative first and second sections
99
,
101
of the intermediate folding portion
100
of the path P.
As illustrated in
FIG. 4
, the first and second drive shafts
40
,
41
are respectively keyed to a first and second cam
102
,
103
, which cooperate with the respective first and second pairs of idle gears
104
,
105
supported by respective shafts
106
,
107
fixed to the frame
33
. The profiles of the first and second cams
102
,
103
are shaped in such a way that, during the rotation of the respective first and second drive shafts
40
,
41
, and for each complete movement of the first and second folding tools
36
,
37
along the respective first and second closed paths O
1
, O
2
, the cam profile cyclically imparts to the respective first and second drive shafts
40
,
41
an alternating motion, along the axes
42
and
43
, towards and away from the joint
46
.
In particular, as is also illustrated in
FIGS. 5
to
14
, taking the first mechanism
38
as a reference and assuming the condition in which the first folding tool
36
translates along the first closed path O
1
at a given speed such that, while it follows the operating portion IO
1
of the closed path O
1
, its speed calculated in the first direction D
1
, which is the direction in which the sets
3
—
2
a
are fed along the path P, is always much greater than the speed of said set
3
—
2
a
, the cam
102
profile is shaped so that it is synchronized with the forward movement of the first tool
36
along the first closed path O
1
, and so as to impart to the first drive shaft
40
a first given axial movement towards the joint
46
, in the direction and orientation indicated by the arrow F
9
, and a second axial movement, opposite to the first, away from the joint
46
and in the direction and orientation indicated by the arrow F
10
.
The first movement of the drive shaft
40
, in the direction indicated by the arrow F
9
, is accelerated from the moment in which the tool
36
makes contact with the respective flap
28
to be folded (
FIG. 5
) and for the time during which it follows the operating portion IO
1
to the point of maximum penetration in the wrapper
2
a
(FIG.
8
), after which the movement in the direction indicated by the arrow F
9
decelerates until the moment in which the tool
36
moves away from the set
3
—
2
a
(
FIG. 11
) having folded the flap
28
square against the surface
30
of the chocolate
3
and followed the entire portion IO
1
of the closed path O
1
.
Following the first axial movement F
9
of the first drive shaft
40
, the first and second drive gears
59
,
60
perform the same movement, which is first accelerated, then decelerated, in the direction and orientation indicated by the arrow F
9
, which is opposite to the direction and orientation F
5
of the peripheral speed of each driven gear
61
,
62
considered at their point of contact with the respective drive gears
59
,
60
. Thus, there is, firstly, a gradual and increasingly notable reduction in the speed of rotation of the driven gears
61
,
62
, followed by a gradual and increasingly notable increase in the speed of rotation of the driven gears
61
,
62
.
A gradual and increasingly notable reduction in the speed of rotation of the first and second driven gears
61
,
62
corresponds with a gradual reduction in the speed of rotation of the respective first and second driven shafts
47
,
48
, which also corresponds with a gradual and increasingly notable reduction in the speed of the tool
36
, starting from the moment in which the tool
36
makes contact with the flap
28
to be folded (
FIG. 5
) and for the time during which it follows the operating portion IO
1
to the point of maximum penetration in the wrapper
2
a
(FIG.
8
).
A gradual and increasingly notable increase in the speed of rotation of the first and second driven gears
61
,
62
corresponds with a gradual increase in the speed of rotation of the first and second driven shafts
47
,
48
, which also corresponds with a gradual and increasingly notable increase in the speed of the tool
36
, from the point of maximum penetration in the wrapper
2
a
(
FIG. 8
) until the moment in which the tool
36
moves away from the set
3
—
2
a
(FIG.
11
). This is designed to cyclically correct the speed of translation of the tool
36
as it follows the operating portion IO
1
of the first path O
1
, in such a way that the corresponding speed of the tool
36
, calculated in the first direction D
1
, is always substantially equal to the speed of the sets
3
—
2
a.
In contrast, following the second axial movement F
10
of the first drive shaft
40
, the first and second drive gears
59
,
60
move in the direction and orientation indicated by the arrow F
10
, which is the same as the orientation F
5
of the peripheral speed of each driven gear
61
,
62
at their point of contact with the respective drive gears
59
,
60
. Thus, a momentary and gradual increase in the speed of rotation of the driven gears
61
,
62
is generated. In other words, the sum of the speed of the axial movement F
10
of the first drive shaft
40
and the peripheral speed of each driven gear
61
,
62
is obtained at the point of contact.
An increase in the speed of rotation of the first and second driven gears
61
,
62
corresponds with an increase in the speed of rotation of the respective first and second driven shafts
47
,
48
, which also corresponds with an increase in the speed of the tool
36
, at the moment in which it is following the non-operating portion SO
1
of its first closed path O
1
.
Similarly, with reference to the second mechanism
39
and the second tool
37
, and starting with the same dynamic conditions imposed for the first tool
36
, the cam
103
profile is shaped in such a way that it is synchronized with the forward movement of the second folding tool
37
along the second closed path O
2
, so as to cyclically impart to the second drive shaft
41
a first given axial movement towards the joint
46
, in the direction and orientation indicated by the arrow F
11
in
FIG. 4
, and a second axial movement away from the joint
46
, in the direction and orientation indicated by the arrow F
12
.
The cyclical correction of the speed of translation of the second tool
37
while it follows the relative operating portion IO
2
of the second closed path O
2
, is identical to that described relative to the first tool
36
, and so is not described here. in practice, with reference to
FIG. 1
, each set consisting of a chocolate
3
and an intermediate wrapper
2
a
, gripped and supported by a respective pair of jaws
18
, is fed along the path P with the opposite, parallel flaps
28
and
26
fed along the respective paths PL
1
and PL
2
, on opposite sides of the path P, and reaches the folding device
32
at the folding station
31
, which extends over the entire intermediate folding portion or arc
100
of the path P.
With reference to
FIGS. 2
,
3
,
4
,
5
-
14
and
5
a
-
14
a
, each set
3
—
2
a
reaches the start of the first section
99
of the folding arc
100
in time with the first tool
36
, whilst the second tool
37
, as well as being offset by the distance “d” separating the axes
42
and
43
of the first and second drive shafts
40
,
41
, is also out of phase with the set
3
—
2
a
and, more precisely, is delayed relative to the first tool
36
.
Following the rotation of the first and second driven shafts
47
,
48
about the respective axes
51
,
52
, the first tool
36
begins to follow the operating portion IO
1
of the first closed path O
1
, simultaneously moving towards the flap
28
in the second direction D′
2
indicated by the arrow F
1
, and moving in the first direction D
1
, along which the instantaneous tangent T to the path P extends (FIG.
5
).
At the same time, the movement of the first four-bar linkage
85
causes the first rod
79
to translate, keeping its longitudinal axis
97
and the respective tool
36
parallel with the direction D′
2
, whilst, due to the angle “beta” between the axis
83
of the first cylindrical guide pin
76
and the axis
51
of the first driven shaft
47
, the first fork
77
causes the first rod
79
to oscillate in a clockwise direction about its longitudinal axis
97
, so that, with reference to
FIG. 3
, the first folding tool
36
is substantially parallel with the lower surface
30
of the chocolate
3
and, therefore, with the instantaneous tangent T traced at the same given point on the folding arc
100
. In this situation, the tangent T extends in the first direction D
1
, which is inclined in a clockwise direction relative to the horizontal plane.
With reference to
FIGS. 2
,
6
,
7
,
8
,
9
,
10
and
11
, during the translation of the rod
79
, which causes the first tool
36
to perform a complete forward movement along the operating portion IO
1
of the first closed path O
1
, the axis
83
of the first pin
76
describes the abovementioned truncated cone K (
FIG. 2
) and the first fork
77
causes the folding tool
36
to oscillate in a counterclockwise direction about the axis
97
of the rod
79
.
As a result, the folding tool
36
is gradually positioned substantially parallel with the lower surface
30
of the chocolate
3
and, therefore, with the abovementioned instantaneous tangent T, in all of the positions assumed by the lower surface
30
of the chocolate
3
as it is fed tangentially along the folding arc
100
of the path P. Obviously, this type of gradual positioning of the folding tool
36
occurs according to the methods and within the limits described previously with reference to FIG.
3
.
From the above description, and in accordance with the illustrations in
FIGS. 5
a
-
14
a
, it follows that the first tool
36
moves forward along the operating section IE
1
of its elliptical path E
1
on the abovementioned plane A and squarely folds the respective flap
28
against the lower surface
30
of the chocolate
3
, folding two respective triangular end portions
108
,
109
of the flaps
27
and, respectively
29
of the intermediate wrapper
2
a.
Simultaneously with the flap
28
folding stage, the first cam
102
imparts to the first drive shaft
40
the aforementioned first given axial movement towards the join
46
, in the direction and orientation indicated by the arrow F
9
, and corrects the speed of translation of the tool
36
while it follows the operating portion IO
1
of the first path O
1
, as described above and in such a way that the corresponding speed of the tool
36
, calculated in the first direction D
1
, is always substantially equal to the speed of the sets
3
—
2
a.
With reference to
FIG. 9
, at the moment in which the first tool, moving forward along its operating portion IO
1
, passes the point of maximum penetration in the wrapper
2
a
, the set
3
—
2
a
reaches the second folding tool
37
which, in the meantime, after the rotation of the third and fourth driven shafts
49
,
50
about the respective axes
53
,
54
, begins to follow the operating portion IO
2
of the second closed path
02
, simultaneously moving towards the flap
26
in the second direction D″
2
indicated by the arrow F
2
, and moving in the first direction D
1
, in which an instantaneous tangent T to the path P extends.
At this point, with reference to
FIGS. 4
,
9
,
10
,
11
,
12
,
13
and
14
, the second folding tool
37
moves forward along its closed path O
2
with a law of motion identical to that of the first tool
36
along its respective closed path O
1
, which is not, therefore, described.
The folding tool
37
moves along the operating section IE
2
of its elliptical path E
2
in the abovementioned plane B, squarely folding the flap
26
against the surface
30
of the chocolate
3
and determining the further folding of another two triangular end portions
110
,
111
of the flaps
27
and, respectively,
29
of the intermediate wrapper
2
a
(FIG.
11
), which finally assumes the configuration illustrated in
FIG. 1
d
, in which the flaps
27
and
29
have a triangular configuration.
The movement cycle of the first and second folding tools
36
and
37
and, therefore, the folding cycle for the flaps
26
and
28
, is repeated for each set consisting of a chocolate
3
and wrapper
2
a
which arrives at the folding station
31
.
Claims
- 1. A method for continuously wrapping products, comprising stages for the continuous feed along a given path, an instantaneous tangent of which extends in a first direction, varying from point to point on the path, of a succession of products to be wrapped, together with respective sheets of wrapping material, the latter being at least partially folded around the respective products to define an intermediate wrapper having at least one flap substantially parallel with the plane in which said path lies and projecting in such a way that it is offset from a surface of the product; folding of the flap by at least one folding tool, extending along a respective axis and cooperating with the flap during the continuous feed of the intermediate wrapper and relative product along an intermediate folding portion of the path; the folding tool moving forward in a continuous, cyclical fashion along a closed path and moving with a law of motion which derives from the combination of at least two distinct movements, one being a movement in a second direction parallel with its own longitudinal axis and transversal to the plane in which the flap lies; the other movement being in the first direction of the path, following the continuous feed of the intermediate wrapper and relative product along the intermediate folding portion, and allowing the flap to be brought into contact with the surface of the product.
- 2. The method according to claim 1, wherein the folding tool has a folding element and wherein the law of motion with which the folding tool moves includes a further oscillating movement of the tool about its axis in such a way that the folding element, during its forward movement along the folding portion of the path, remains at all times in a position substantially parallel with the surface and with the instantaneous tangent, the latter varying from point to point on the first path, in all positions assumed by the surface of the product during its tangential forward movement along the intermediate folding portion.
- 3. The method according to either of the foregoing claims 1, wherein each intermediate wrapper has at least two opposite flaps, being substantially parallel with one another and with the plane in which the path lies; each flap being folded by at least a first and second folding tool, the latter being positioned substantially opposite one another on opposite sides of the path and cooperating with each respective flap as the intermediate wrapper and product are continuously fed along the intermediate folding portion of the path.
- 4. The method according to claim 3, wherein the first and second folding tools extend along respective separate axes, each tool moving with a respective law of motion which is asynchronous in relation to the law of motion of the other tool, thus folding the two respective flaps one after the other.
- 5. The method according to claim 4, wherein each product has at least one substantially flat surface with which the flaps are brought into contact, the folding tools having a substantially flat folding element, its width, measured in the first direction, being substantially equal to the width of the surface of the product measured in the same first direction; the first and second tools moving forward in a continuous, cyclical fashion along respective closed paths and moving with a law of motion which derives from the combination of three distinct movements, one being a movement in a second direction parallel with its own longitudinal axis and transversal to the plane in which the flap lies; another movement being in the first direction of the path, following the continuous feed of the intermediate wrapper and relative product along the intermediate folding portion, and allowing the flap to be brought into contact with the surface of the product; and the other movement being an oscillation of each of the tools about its own axis in such a way that, during its forward movement along the folding portion of the path, each folding tool is, at all times, substantially parallel with the surface and with the instantaneous tangent, the latter varying from point to point on the first path, in all of the positions assumed by the surface of the product during its tangential forward movement along the intermediate folding portion.
- 6. The method according to claim 5, comprising stages for making the first and second shafts cyclically perform an alternating movement along the respective axes, towards and away from the joint, during the rotation of the respective first and second drive shafts, and for each complete movement of the first and second folding tools along the respective first and second closed paths, thus, during the respective flap folding stages, cyclically correcting the speed of translation of the first and second folding tools as they follow relative operating portions of the first and, respectively, the second closed paths, in such a way that the corresponding speed of the first and second tools, being calculated in the first direction, is always substantially equal to the speed of the products and intermediate wrappers.
- 7. A device for continuously wrapping products, located along a portion of a wrapping machine equipped with a frame and a wall, and comprising a wrapping device having means for feeding, in a continuous fashion and -along a given path, an instantaneous tangent of which extends in a first direction which may vary from point to point on the path, a succession of products to be wrapped, together with respective sheets of wrapping material, the latter being at least partially folded around the products to define an intermediate wrapper having at least one flap substantially parallel with the plane in which the path lies and projecting in such a way that it is offset from a surface of the product; a folding device, designed to fold the flap and comprising at least one folding tool which extends along a respective axis and cooperates with the flap during continuous feed of the intermediate wrapper and relative product along an intermediate folding portion of the path; said folding tool moving in a continuous, cyclical fashion along a closed path and moving with a law of motion which derives from the combination of at least two distinct movements, one being a movement in a second direction parallel with its own longitudinal axis and transversal to the plane in which the flap lies; the other movement being in the first direction of the path, following the continuous feed of the intermediate wrapper and relative product along the intermediate folding portion, and allowing the flap to be brought into contact with the surface of the product.
- 8. The device according to claim 7, wherein the first folding tool of the folding device has a folding element whose width, measured in the first direction, is substantially equal to the width of the surface of the product measured in the same first direction; and wherein the law of motion with which the folding tool moves comprises a further oscillation of the tool about its own axis in such a way that, during its forward movement along the folding portion of the path, the folding tool is, at all times, substantially parallel with the surface and with the instantaneous tangent, the latter varying from point to point on the first path, in all of the positions assumed by the surface of the product during its tangential forward movement along the intermediate folding portion.
- 9. The device according to either of the foregoing claims 7, wherein each intermediate wrapper has at least two opposite flaps, being substantially parallel with one another and with the plane in which the path lies; and wherein the folding device comprises a first and a second folding tool, being positioned substantially opposite one another on opposite sides of the path and cooperating with each respective flap, folding them as the intermediate wrapper and product are continuously fed along the intermediate folding portion of the path.
- 10. The device according to claim 9, comprising a first and a second folding head, being positioned opposite one another, on opposite sides of the path and each having a respective first and second folding tool; the first and second folding heads being connected to a respective first and second mechanism, each receiving motion from a respective first and second drive shaft, the latter extending perpendicular to the wall and being irregularly aligned, with respective axes offset by a distance and parallel with one another.
- 11. The device according to claim 10, wherein the two drive shafts are rotated about their respective axes by a main drive shaft, the latter being connected to the first drive shaft by a pair of gearwheels, the two shafts being connected to one another at their breakpoint by a joint which allows motion to be transmitted from the first drive shaft to the second drive shaft at a synchronous speed.
- 12. The device according to claim 11, wherein the first and second mechanisms further comprise, respectively, a first and a second driven shaft and a third and a fourth driven shaft, each having an axis askew relative to the axis of the corresponding drive shaft to which they are kinematically connected in pairs at a first end, by respective first, second, third and fourth helical gear pairs, the latter being designed to allow the transfer of motion from the first and second drive shafts to the first and second driven shafts, which rotate about the respective axes, and, respectively, to the third and fourth driven shafts, which rotate about respective axes; said first, second, third and fourth driven shafts having, rigidly connected to the ends opposite their first ends, respective first, second, third and fourth transversal arms, their respective longitudinal axes being substantially perpendicular to the axes of the driven shafts, the first and, respectively, second folding heads being kinematically connected to the free ends of the arms.
- 13. The device according to claim 12, wherein the first folding head is kinematically connected to the free end of the first arm by a first turning pair with a first connecting fork connected to one end of a first rod, whilst the free end of the second arm is kinematically connected to the first head by a second turning pair, the latter having a first ball joint, keyed directly to the first rod close to the other end of the latter, facing the second folding head, the end of the rod being equipped with the first folding tool; the first turning pair having an axis inclined at a given angle relative to the axis of the first driven shaft, and the second turning pair having an axis parallel with the axis of the second driven shaft, and wherein the second folding head is kinematically connected to the free end of the fourth arm by a fourth turning pair, being equipped with a second connecting fork connected to one end of a second rod, whilst, at the free end of the third arm, the second head is kinematically connected, by a third turning pair with a second ball joint, the latter being keyed directly to the second rod close to the other end of the latter facing the first folding head, the rod having the second folding tool at said other end; the axis of the fourth turning pair being inclined at a given angle relative to the axis of the fourth driven shaft, and the axis of the third turning pair being parallel with the axis of the third driven shaft.
- 14. The device according to claim 13, wherein the first and second closed paths, along which the first and second folding tools move cyclically and continuously, lie in respective planes, each being inclined at an angle relative to the longitudinal axis of the corresponding first and second rods, complementing the angle of inclination of the axes of the respective driven shafts relative to the axes of the corresponding drive shafts.
- 15. The device according to claim 14, wherein, during the stage in which the corresponding flap is folded, the first folding tool moves along a first elliptical path, projecting from the first closed path in a plane that is substantially coplanar with the plane in which the flap lies; said first elliptical path consisting of two sections, one being a non-operating section, corresponding to a non-operating portion of the first closed path, not interfering with the flap or the path, the other being an operating section, corresponding to an operating portion of the first closed path, interfering with the flap and the path in such a way that it makes contact with and squarely folds the flap against the surface of the product; said operating section coinciding with a first section of the intermediate folding portion of the path; and wherein, during the stage in which the flap is folded, the second folding tool moves along a second elliptical path, projecting from the second closed path in a plane that is substantially coplanar with the plane in which the flap lies; said second elliptical path consisting of two sections, one being a non-operating section, corresponding to a non-operating portion of the second closed path and not interfering with the flap or the path, the other being an operating portion, corresponding to an operating portion of the second closed path, interfering with the flap and the path in such a way that it makes contact with and squarely folds the flap against the surface of the product; said operating section coinciding with a second section, subsequent to the first section, of the intermediate folding portion of the path.
- 16. The device according to claim 13, wherein, during the forward movement of the first folding tool along the relative first closed path, the axis of the first turning pair describes a truncated cone, the first fork causing the first rod to cyclically perform a clockwise and counter-clockwise oscillation about its longitudinal axis, so that, during its forward movement along the operating portion of the first closed path, the first folding tool is, at all times, substantially parallel with the lower surface of the product and with the instantaneous tangent, in all of the positions assumed by the lower surface during its tangential forward movement along the folding portion of the path; and wherein, during the forward movement of the second folding tool along the relative second closed path, the axis of the fourth turning pair describes a truncated cone, the second fork causing the second rod to cyclically perform a clockwise and counterclockwise oscillation about its longitudinal axis, so that, during its forward movement along the operating portion of the second closed path, the second folding tool is, at all times, substantially parallel with the lower surface of the product and with the instantaneous tangent, in all of the positions assumed by the lower surface during its tangential forward movement along the folding portion of the path.
- 17. The device according to claim 7, wherein the first and second drive shafts are respectively keyed to a first and second cam, cooperating with the respective first and second pairs of idle gears, the latter being supported by respective fixed shafts, the first and second cams having profiles shaped in such a way that, during the rotation of the respective first and second drive shafts, and for each complete movement of the first and second folding tools along their respective first and second closed paths, the cam profiles cyclically impart to the first and second drive shafts an alternating motion, along the axes, towards and away from the joint, thus, during the flap folding stages, cyclically correcting the speed of translation of the first and second folding tools as they follow the relative operating portions of the first and, respectively, the second closed paths, so that the speed of the first and second tools, being calculated in the first direction, is always substantially equal to the speed of the products and intermediate wrappers.
Priority Claims (1)
Number |
Date |
Country |
Kind |
BO99A0160 |
Apr 1999 |
IT |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
3810314 |
Anderson |
May 1974 |
A |
6141944 |
Spatafora |
Nov 2000 |
A |
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