Electrophotographic printers or copiers are known, see for example EP 0 653 077 B1. In these printers or copiers, charge images of images to be printed are generated on an intermediate carrier, for example a photoconductor drum. The charge images are inked with toner and the toner images are subsequently transfer-printed onto a recording medium, for example paper. For a fixed binding of the toner images with the recording medium, these are moved through a fixing station. The inking of the charge images on the intermediate carrier occurs in a developer station whose design is, for example, known from EP 0 857 324 B1. There a developer mixture comprising, for example, toner and carrier is stirred and subsequently directed onto the intermediate carrier via developer rollers, for example magnet brushes. Toner transfers onto the intermediate carrier corresponding to the charge images on the intermediate carrier. The developer mixture falls from the carrier and the remaining toner falls back into the developer station and there is supplemented with new toner.
The determination of the toner concentration in a developer mixture comprising toner and carrier is of importance in such an electrophotographic printer or copier. There, as described above, charge images of images to be printed are generated on the intermediate carrier. These charge images are inked with toner in the developer station. In order to obtain an acceptable print image, the toner concentration in the developer mixture comprised of toner and carrier must be adjustable. For this it is necessary that the toner concentration in the developer mixture be known.
An example of a part of such an electrophotographic printer or copier can be learned from DE 197 42 668 A1 or EP 0 563 077 B1, as shown in
The content of EP 0 653 077 B1, EP 857 324 B1, DE 197 668 A1 and their respective corresponding disclosures is herewith incorporated by reference into the present specification.
In US 2001/053 293 A1 and U.S. Pat. No. 6,212,341 B1 it is described how the toner concentration can be measured in a developer station. The developer is moved in one direction by an outer mixing screw with helices and in the opposite direction by an inner mixing screw. To measure the toner concentration, underneath the mixing screw a toner concentration sensor is arranged onto which the toner falls from the mixing screw and deposits there. The toner concentration sensor then measures the toner concentration at a point in time at which the toner deposit on the toner concentration sensor has reached a maximum. In order to enable a repeated measurement, a scraper is attached on the mixing screw that rotates with the mixing screw and abrades the toner from the toner concentration sensor. The sensor signal emitted by the sensor then has a minimum when the toner has been abraded from the sensor. This minimum is fixed and the measurement is implemented, derived from this, after a delay period.
An object is to specify a method and an arrangement via which the toner concentration in the developer mixture is measured with less effort and nevertheless reliably.
In a method or apparatus for control of a point in time of a measurement of toner concentration in a developer mixture comprising toner and carrier, the developer mixture is mixed by a bucket roller provided with buckets. A toner concentration sensor is arranged for measurement of the toner concentration in the developer mixture adjacent to the bucket roller. Magnet bars are provided on the buckets, which magnet bars are interrupted in a region of the toner concentration sensor except for one of the magnet bars which is uninterrupted in the region. The toner concentration sensor emits a sensor signal that exhibits a first pulse-shaped spike upon passage of the uninterrupted magnet bar and which has a larger amplitude compared to further pulse-spikes of smaller amplitude upon passage of the interrupted magnet bars. The sensor signal exhibits a value indicating the toner concentration between the pulse-shaped spikes. A point in time of occurrence of the first pulse-shaped spike is determined in the sensor signal and a measurement is implemented of the toner concentration in a measurement window that lies after occurrence of the first pulse-shaped spike.
Also in a method or apparatus for control of a point in time of a measurement of toner concentration in the developer mixture, a bucket roller with buckets is provided. A toner concentration sensor is arranged adjacent to the bucket roller and which emits a sensor signal indicating toner concentration in the developer mixture. Pulse-shaped spikes are exhibited in the sensor signal upon passage of the buckets and the sensor signal exhibits a value indicating toner concentration between the pulse-shaped spikes. A magnet is arranged on a shaft of the bucket roller and a Hall sensor is arranged adjacent to the magnet. Measurement of the toner concentration is implemented controlled by a trigger signal from the Hall sensor in a measurement window that lies in a region of the sensor signal that lies between the spikes caused by the buckets.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the preferred embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and/or method, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur now or in the future to one skilled in the art to which the invention relates.
It is appropriate to arrange the toner concentration sensor in the mixing device and in fact adjacent to the bucket roller. The toner concentration is then measured at the point at which new toner is mixed into the developer mixture. The sensor signal emitted by the toner concentration sensor and indicating the toner concentration can be evaluated with regard to the toner concentration. For this it is necessary to establish the point in time of the measurement or a measurement window. Since a pulse-shaped spike (that is essentially caused by the bucket and not only by the toner concentration) occurs in the sensor signal upon a bucket of the bucket roller passing by the toner concentration sensor, it is advantageous when the measurement window is set in the time range between such pulse-shaped spikes in the sensor signal.
In order to correspondingly place the measurement window, it is necessary to determine the temporal position of the pulse-shaped spikes in the sensor signal. For this, it can be established that when the sensor signal exhibits its largest rise, this lies at a pulse-shaped spike. To establish the rise, the sensor signal can be sampled at the same temporal interval and the determined amplitude values can be examined as to whether they exceed a predetermined threshold. Or, the difference of successive amplitude values of the sensor signal can be generated and the difference with the largest value can be drawn upon to indicate the position of the pulse-shaped spike.
When the temporal position of one or more pulse-shaped spikes is determined in the sensor signal, the measurement window can be placed such that it comes to lie between two pulse-shaped spikes. In a simple manner, a delay period that must be added onto the point in time of the occurrence of a pulse-shaped spike in order to arrange the measurement window between two pulse-shaped spikes can be determined from the rotation speed of the bucket roller given knowledge of the position of the pulse-shaped spikes. Naturally, the points in time of the occurrence of the pulse-shaped spikes can also be determined and the measurement window correspondingly placed. A trigger signal that can be used to control the measurement window can be derived from the temporal position of at least one of the pulse-shaped spikes.
If magnet are arranged on the buckets of the bucket roller in order to keep the mixing device free of toner deposits in the bucket roller region, it is then advantageous to interrupt the magnet bars in the region of the toner concentration sensor in all buckets except for one. The result is that a particularly pronounced pulse-shaped spike occurs in the sensor signal when the bucket with the uninterrupted magnet bar passes the toner concentration sensor while the pulse-shaped spikes are less pronounced with the other buckets.
If no pulse-shaped spike should occur during a revolution of the bucket roller, an error exists. In this case, it is appropriate to generate a trigger signal independent of the curve of the sensor signal, which trigger signal controls the measurement window. Such an error case can be detected with an error counter. This is incremented when no pulse-shaped spike occurs during a revolution of the bucket roller, and is decremented when a pulse-shaped spike occurs again in the next revolution. This error counter can be used in an advantageous manner in order to establish whether the mixing device exhibits a continuous error. When the counter state exceeds a predetermined value, this can be assessed as a circumstance that the mixing device operates incorrectly and the printing operation can then be aborted.
In a further embodiment of the invention, a trigger signal for control of the measurement window can be acquired with the aid of a sensor device that is built from a magnet arranged at the shaft of the bucket roller and a fixed Hall sensor. When the magnet passes the Hall sensor, this generates the trigger signal that controls the opening of the measurement window. In order to eliminate manufacturing tolerances, it is appropriate to determine once the temporal interval between trigger signal and occurrence of the next pulse-shaped spike in the sensor signal and, in operation, to open the measurement window when the simulation of the above temporal interval and a predetermined delay period has elapsed. Instead of the sensor device with a Hall sensor, a light barrier or a switching contact can also be used to generate the trigger signal.
A developer station 2 in which a mixing device 7 is provided with a bucket roller 3 is shown in
The curve of the sensor signal SS emitted by the toner concentration sensor, plotted over the time t over a rotation of the bucket roller 3, results from
In addition to the curve of the sensor signal SS, the curve of the difference values DF is shown plotted over time t. These difference values DF are determined in that the amplitude values of the sensor signal SS are determined at fixed points in time ZP, the amplitude values of successive points in time are subtracted from one another, and the difference values DF are checked as to when they cross a threshold SW1. When this is the case, a trigger signal identifying the temporal position of the pulse-shaped spike can be emitted. However, it is also possible that the trigger signal is emitted when the sensor signal crosses a predetermined threshold SW2 or has reached its peak value. Furthermore, it is possible that the trigger signal is emitted when the difference value DF has reached a maximal value and thus has reached the greatest rise. Or, the trigger signal can be emitted when a*SS+b*DF>SW, where a and b are selectable constants.
The points in time of the sampling of the sensor signal are plotted over time t in
From the example of
As results from the curve of the sensor signal SS, in the above case (in which only one bucket is provided with a magnet rail in the sampling region) a measurement window MF that lies after the bucket 8b following the passage of the bucket 8a generating the trigger signal is advantageous for the measurement of the toner concentration. In particular the sensor signal is then least disturbed by the buckets. The measurement window MF can then be controlled by the trigger signal, whereby it can be opened when a predetermined time has elapsed after occurrence of the trigger signal.
The case that no pulse-shaped spike SP has occurred in the sensor signal SS during a rotation of the bucket roller 3 results from
The occurrence of such error cases can be monitored with the aid of an error counter. Each time when no pulse-shaped spike occurs during a revolution of the bucket roller, the error counter is incremented by a unit; when a pulse-shaped spike subsequently appears again, the error counter is decremented by a unit. If the error counter should exceed a predetermined numerical value, an error signal is generated that indicates that the mixing device operates incorrectly.
A principle representation of a bucket roller 3 with three buckets 8a, 8b, 8c results from
In contrast to the embodiment according to
The evaluation of the sensor signal or of the difference values can occur according to software and/or with aid of standard electronic components.
While a preferred embodiment has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention both now or in the future are desired to be protected.
Number | Date | Country | Kind |
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103 04 884.7 | Feb 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/01114 | 2/6/2004 | WO | 10/5/2005 |