Information
-
Patent Grant
-
6227346
-
Patent Number
6,227,346
-
Date Filed
Wednesday, April 14, 199925 years ago
-
Date Issued
Tuesday, May 8, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 198 3431
- 198 4181
- 198 432
- 198 434
- 198 792
- 198 4598
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International Classifications
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Abstract
A method and a device are disclosed for conveying products longitudinally respecting a particular longitudinal spacing. Between two conveyor surfaces moving at a particular speed equal to the product of an at least average particular rate of arrival of products by the particular spacing, the products rest on a second conveyor surface moving at a speed that is systematically oscillated around a particular speed at a rate equal to the particular rate. The products can therefore be set or maintained at the particular spacing and if a plurality of rows of products are processed simultaneously they can be set in phase or with a particular phase shift.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention concerns a method of conveying with a particular longitudinal spacing p products arriving in a particular longitudinal direction and at least on average at a particular rate c, the method consisting in having the products rest on first conveyor surfaces in succession in that direction and moving in that direction at a particular speed V
1
equal to the product of the particular rate c by the particular spacing p. It also concerns a device for conveying products arriving at least on average at a particular rate c in a particular longitudinal direction with a particular longitudinal spacing p, the device including first conveyor surfaces in succession in that direction, means for moving the first conveyor surfaces in that direction at a particular speed V
1
equal to the product of the particular rate c by the particular spacing p and means for placing the products on the most upstream first conveyor surface, with reference to that direction, at least on average at the particular rate c.
In the present context “product” refers either to an individual object such as a cake or a cheese whose transportation by the method of the invention and/or by means of the device of the invention constitutes a preliminary step before individual packaging or a group, whether organized or not, of individual objects whose transportation constitutes a preliminary step before collective packaging, such as chocolates to be packaged in rows in a common box or sweets adapted to be packaged loose in a common sachet. It is to be understood that the above examples are in no way limiting on possible applications of the method and device in accordance with the invention. In particular, the method and device in accordance with the invention apply equally to non-food products such as tools, hardware or knick-knacks, hygiene or other items, and to the orderly transportation of food or non-food products for forms of processing other than packaging.
2. Description of the Prior Art
Many forms of automatic processing of large numbers of products, such as individual or collective packaging processes, require the products to be presented in a precisely ordered manner.
In particular, products fed to automatic packaging machines, for example, must conform as accurately as possible to a particular spacing referred to a particular direction of movement towards the packaging machine, and if several rows of products are fed in this direction to be packaged simultaneously, whether collectively or individually, it may be essential not only for the products in each row to be at the same spacing but also for the products in the different rows to arrive at the packaging station in phase or with a particular phase difference.
Two techniques are currently available for setting products at a particular spacing or assuring that they retain a particular spacing and/or for setting adjoining rows of products in phase or with a particular phase relationship.
One of the above techniques consists in lowering onto one of the first conveyor surfaces barriers against which the products strike and which are raised sequentially to release simultaneously all the products that have struck a barrier during a particular time period. This solution is compatible only with hard products, i.e. when there is no risk of the products being damaged by striking the barriers. It necessitates fast lowering and raising of the barriers and thus requires rugged and therefore costly mechanical resources to assure these movements. Its operation also generates a high level of noise. Finally, it is important to prevent a barrier being lowered onto a product and it is therefore necessary to provide electronic means for sensing the presence of products, in order to prevent such accidents, and to increase the number of barriers so that a product escaping from one is nevertheless stopped and then released at a time at which it occupies a particular position relative to the other products, which complicates the device and makes it even more costly in that it is of course necessary to provide the same ruggedness and to take the same precautions against a barrier encountering a product while it is being lowered for all the barriers.
Another prior art solution consists in moving the products along successions of individual conveyor surfaces whose speeds are individually controlled by sensing the relative positions of the products using appropriate sensors. This solution can be applied to a wider range of products in that it is compatible with soft products and a device using it is much quieter than a device using the other prior art solution previously commented on. However, sensing the relative positions of the products and controlling the individual conveyor surfaces leads to great complexity of the mechanical equipment driving the conveyor surfaces and the electronic control equipment, making this a particularly costly solution.
SUMMARY OF THE INVENTION
The aim of the present invention is to overcome these drawbacks and to this end the present invention consists in a method of conveying with a particular longitudinal spacing p products arriving at least on average at a particular rate c in a particular longitudinal direction, said method consisting in having said products rest on first conveyor surfaces in succession in said direction and moving in the particular direction at a particular speed V
1
equal to the product of the particular rate c by the particular spacing p, and placing the products on a second conveyor surface between two of the first conveyor surfaces that is moved in the particular direction at a speed V
v
made to oscillate systematically about the particular speed V
1
at a rate equal to the particular rate c.
The invention further proposes, for implementing the above method, a device for conveying products arriving at least on average at a particular rate c in a particular longitudinal direction with a particular longitudinal spacing p, the device including first conveyor surfaces in succession in the aforementioned particular direction, means for moving the first conveyor surfaces in the aforementioned particular direction at a particular speed V
1
equal to the product of the particular rate c by the particular spacing p and means for placing the products on the most upstream first conveyor surface, with reference to the aforementioned particular direction, at least on average at the particular rate c, a second conveyor surface between two first conveyor surfaces, and means for moving the second conveyor surface in the aforementioned particular direction at a speed V
v
oscillating systematically about the particular speed V
1
at a rate equal to the particular rate c.
The skilled person will understand that successively crossing transitions between a second surface and the first surfaces that respectively precede it and follow it in the aforementioned particular direction can sometimes produce an effect of stopping a product followed by releasing it that is comparable with the effect of a barrier and sometimes an acceleration effect, depending on the value of the speed V
v
or to be more precise the difference between that speed and the speed V
1
of the first surfaces at the time the product crosses one or other of the transitions. Experience shows that these effects, which are obtained systematically, i.e. without it being necessary to take account of the position of a product relative to the other products when it arrives at the transition between the first and second conveyor surfaces, and consequently without requiring complex and costly mechanical and electronic means, can rearrange with an accurate spacing products arriving in a disorderly manner, i.e. with any longitudinal spacing. To summarize, a method and a device in accordance with the invention can set a spacing (or where appropriate preserve an existing spacing) using means that are much simpler, much more reliable and much less costly than those used for this purpose in the prior art; also, the invention is compatible with any type of product, whether hard or soft.
Nevertheless, depending in particular on the speed V
1
at which the products are conveyed by the first conveyor surface at its upstream end, with reference to the aforementioned particular direction, especially if that speed is high, and depending on the greater or lesser degree to which the products adhere to the conveyor surfaces, it may be necessary to alternate longitudinally a plurality of second conveyor surfaces with the first conveyor surfaces, in which case, as a rule, the sum of the longitudinal dimensions of consecutive first and second transportation surfaces is equal to the particular spacing p or to a multiple thereof and the speed V
v
of the second conveyor surfaces oscillates synchronously, enabling common means to be used to drive them, which is particularly simple and economic.
What is more, in that the second conveyor surface speed V
v
is related to the first conveyor surface speed V
1
, common drive means can be used to drive the first conveyor surfaces and the second conveyor surface(s).
The invention is compatible with any design of conveyor surface and to be more precise whether the conveyor surfaces are defined by a conveyor belt which is in one piece over all of the transverse dimension of the conveyor surfaces, transversely juxtaposed conveyor belts moving in unison or a longitudinal succession of transverse rollers.
Accordingly, one embodiment of a device in accordance with the invention includes an endless conveyor belt, means for diverting the endless belt to differentiate therein first and second areas respectively constituting the first and second conveyor surfaces, forming a loop under the belt at the transition between the or each second conveyor surface and the immediately preceding and following first surfaces, respectively, in the aforementioned particular direction, means for driving the belt in general at the aforementioned particular speed V
1
, in particular in areas constituting the first conveyor surfaces, and means for systematically varying the lengths of the loops respectively upstream and downstream of the or each area constituting the second conveyor surface, with reference to the aforementioned particular direction, so that one increases when the other decreases, in an oscillatory fashion, at a rate equal to the particular rate c, retaining a substantially constant value of the sum of those lengths, and the belt moves at the speed V
v
in the or each area constituting a second conveyor surface. Another embodiment of a device in accordance with the invention includes a longitudinal succession of transverse rollers mounted to rotate about respective transverse axes, an endless belt in driving relation with each roller, means for diverting the endless belt to differentiate therein areas corresponding to sets of rollers respectively constituting the first and second conveyor surfaces, forming a loop under the rollers at the transition between the sets respectively constituting the or each second conveyor surface and the immediately preceding and following first surfaces, respectively, in the aforementioned particular direction, means for driving the belt in general at a speed corresponding for the rollers to the aforementioned particular speed V
1
, in particular in its areas corresponding to the sets of rollers constituting the first conveyor surfaces, and means for systematically varying the length of the loops respectively upstream and downstream of the or each area corresponding to a set of rollers constituting a second conveyor surface, with reference to the aforementioned particular direction, so that one increases when the other decreases, in an oscillating fashion, at a rate equal to the particular rate c, retaining a substantially constant value for the sum of those lengths, and the belt moves at a speed corresponding for the rollers to the speed V
v
in the or each area corresponding to a set of rollers constituting a second conveyor surface.
The above two embodiments of a device in accordance with the invention lend themselves to a particularly simple, reliable and economic design of means for systematically varying the lengths of the loops on opposite sides of the same second conveyor surface. In an embodiment corresponding to a substantially transverse orientation of the loops, which in this case are advantageously simply suspended under the first and second conveyor surfaces that each of them respectively links, these means can comprise a respective swing-arm disposed under the or each second area and mounted to oscillate about an axis between the loops in a transverse plane of symmetry of the second area, the swing-arm including means for circumvention by both loops, mutually symmetrical with respect to that axis, and means for systematically oscillating the swing-arm at a rate equal to the aforementioned particular rate c about a median position in which the loops are the same length. In another embodiment corresponding to a substantially longitudinal orientation in mutually opposite directions of the appropriately diverted loops, the means for systematically varying the lengths of the loops include a cursor disposed under the or each respective second area and mounted at the longitudinal transition between the loops, the cursor including respective means for circumvention by both loops and means for reciprocating the cursor systematically at a rate equal to the aforementioned particular rate c about a median position. The oscillatory movement of the or each swing-arm or cursor can be obtained in a particularly simple, reliable and economical way because the or each swing-arm or cursor can be connected by a link-crank system to a drive motor which is advantageously common to a plurality of swing-arms or cursors.
The skilled person will readily understand that a device in accordance with the invention can therefore be simultaneously simpler, more reliable and much more economical than either of the prior art devices previously commented on.
However, the first conveyor surfaces and, as appropriate, the single second conveyor surface or the second conveyor surfaces could equally be in the form of respective individual conveyors, for example conveyor belts or belt-driven rollers, aligned longitudinally and respectively each driven by its own drive means at the aforementioned particular speed V
1
and at the speed V
v
oscillating systematically about the speed V
1
; compared to the prior art technique previously commented on, using individual conveyor surfaces individually controlled in terms of speed, the systematic nature of the oscillatory variation in the speed V
v
, i.e. the independence of that variation relative to the manner in which the products arrive on each of the successive conveyor surfaces, would constitute a further considerable simplification by making it possible to dispense with any device for reading the position of the products and any device for processing the information thus obtained and modulating the speed of the conveyor surfaces accordingly.
Whichever embodiment of the conveyor surfaces is used, it is possible to build a complete range of devices in accordance with the invention from modules each of which groups together a first conveyor surface and a second conveyor surface or at least the corresponding means of forming loops in the belts constituting the surfaces or in the drive belts of the rollers constituting these surfaces, together with the means such as the swing arms or cursors for varying the length of the loops, and by aligning a number of such modules longitudinally as required for specific application conditions, which means that a range of the above kind can be produced in a particularly simple and economic manner and that maintenance is simple and quick if each module can also be changed independently of the others.
There are many applications of the present invention because not only does it enable products arriving in a more or less disorderly manner in one row to be set to a particular spacing or conveyed without changing the spacing, but also, and with the same advantages, by processing a plurality of transversely longitudinal juxtaposed rows of products simultaneously, it can set the rows of products in phase, i.e. with the products in the different rows conform to an accurate transverse alignment, or establish a particular longitudinal phase difference or offset between the products in one row and those in the or each adjacent row.
To space products in a plurality of transversely juxtaposed longitudinal rows of products and also to set them in phase, the method in accordance with the invention is applied simultaneously to all the rows using first and second conveyor surfaces common to them and placing the products on the most upstream first conveyor surface, with reference to said direction, in each row at least on average at the aforementioned particular rate c. A device in accordance with the invention which can be used for this purpose includes means for putting the products in several rows on the most upstream first conveyor surface, with reference to said direction, at least on average at the aforementioned particular rate c in each row.
In contrast, to introduce a systematic phase difference between the products in a plurality of transversely juxtaposed longitudinal rows of products, transversely juxtaposed longitudinal alternations specific to said rows of first and second conveyor surfaces are used, introducing between these alternations a particular phase difference in the oscillation of the speed V
v
of movement of the respective second surfaces and putting the products on each most upstream first surface, with reference to said direction, at least on average at the aforementioned particular rate c. To this end a plurality of transversely juxtaposed devices in accordance with the invention is used and means are provided for introducing a particular phase difference into the oscillation of the speed V
v
of movement of the respective second surfaces of the devices and for putting the products respectively on each most upstream first conveyor surface, with reference to said direction, at least on average at the aforementioned particular rate c. Naturally each device in accordance with the invention can process a plurality of longitudinal rows of products, which it spaces and sets in phase whilst introducing the required phase shift relative to the products processed by the other devices.
Other features and advantages of the method and the device in accordance with the invention will emerge from the following description relating to a few non-limiting embodiments of the invention and from the accompanying drawings, which form an integral part of the description.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a view in side elevation of a device in accordance with the invention for simultaneously processing a plurality of rows of transversely juxtaposed products by spacing the products in each row with a regular spacing and synchronizing the phases of the different rows, which device to this end comprises a single conveyor belt having four second areas alternating with first areas to which they are connected by loops whose length is systematically variable by the action of swing-arms, the number of second areas and the number of first areas interleaved between them constituting only one non-limiting example, it being possible to choose other numbers without departing from the scope of the present invention.
FIG. 2
is a plan view of the same device.
FIGS. 3
to
5
show a detail from
FIG. 1
in three positions of the swing-arms used in this embodiment to vary the length of the loops, namely a position corresponding to equal lengths of the loops joining a second conveyor surface to the first conveyor surfaces respectively upstream and downstream of it, with reference to the aforementioned particular direction, which also corresponds to the position shown in
FIG. 1
, a position in which the upstream and downstream loops of each second conveyor surface respectively have their minimum length and their maximum length, and a position in which the upstream and downstream loops respectively have their maximum dimension and their minimum dimension.
FIG. 6
is a graph showing the systematic variation in the speed V
v
of the second areas as a function of time t and of the speed V
1
of the first areas, deemed to be constant, it being understood that the speed V
1
can assume different values for the same device in accordance with the invention.
FIG. 7
is a plan view similar to that of
FIG. 2
showing a device in accordance with the invention adapted to produce a phase difference between the products in a plurality of transversely juxtaposed longitudinal rows, with the products in each row evenly spaced.
FIG. 8
is a view analogous to that of
FIG. 1
showing a different embodiment of the spacing and phasing device in which the conveyor surface, instead of comprising a conveyor belt, comprises a longitudinal succession of transverse rollers driven by a single belt, this applying both to the rollers corresponding to the first areas and to the rollers corresponding to the second areas.
FIG. 9
is a view analogous to that of
FIG. 1
showing another embodiment of the spacing and phasing device in which the oscillating swing-arms are replaced by longitudinally reciprocating cursors.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIGS. 1
to
5
show a device
1
in accordance with the invention including, on a rigid frame
2
fixed relative to the ground
3
, an endless conveyor belt
4
running around rollers mounted on the frame
2
to rotate about parallel horizontal axes to define an essentially plane top run
5
of the belt
4
, having a plane and horizontal top face constituting a conveyor surface
6
, a plane and horizontal bottom run
7
, and two plane but oblique connecting runs
8
,
9
, to be more precise two runs converging towards each other in the direction towards the bottom run
7
, which they connect to the top run
5
. The transition between the connecting run and the top run
5
is where the conveyor belt
4
runs over a roller
10
mounted to rotate relative to the frame
2
about a horizontal axis
11
fixed relative to the frame
2
. The connection between the top run
5
and the connecting run
9
is where the conveyor belt
4
runs around a roller
12
mounted to rotate on the frame
2
about a horizontal axis
13
parallel to the axis
11
. Similarly, the connecting run
9
is joined to the bottom run
7
where it runs around a roller
14
mounted to rotate on the frame
2
about an axis
15
parallel to the axes
11
and
13
and the connection of the connecting run
8
to the bottom run
7
is where the belt
4
runs around a roller
16
whose axis
17
is parallel to the axes
11
,
13
,
15
. The conveyor belt
4
, and especially the top run
5
, is supported by other rollers mounted to rotate relative to the frame
2
about horizontal axes parallel to the axes
11
,
13
,
15
,
17
; of those other rollers, only the ones which are used to implement the invention are shown (see below). Each of the above rollers can naturally be replaced by a series of wheels on the same axle.
All the rollers around which the conveyor belt
4
passes, or which merely support it, can rotate freely about their axis relative to the frame
2
, except for the roller
16
which can be rotated about its axis
17
relative to the frame
2
by a motor
18
which, when the device
1
is in operation, passes the belt
4
around the rollers
10
,
12
,
14
,
16
in a particular direction at a steady speed V
1
which is preferably variable but which is generally fixed while the device
1
is operating, in particular so that the conveyor surface
6
defined by the top run
5
moves steadily at the speed V
1
in a particular direction
19
from the roller
10
to the roller
12
, this direction constituting a reference longitudinal direction for the concepts of longitudinal, transverse, upstream, downstream, front and back and all derived concepts to which reference is made hereinafter.
To be more precise, the conveyor surface
6
moves in the direction
19
at the speed V
1
in an upstream end area
20
adjoining the roller
10
and constituting an area for putting down on the conveyor surface
6
products to be ordered by means of a device
1
in accordance with the invention and in a downstream end area
21
adjoining the roller
12
and constituting an area for picking off products ordered by the device
1
in accordance with the invention, the method of the invention being put into effect in an area
22
longitudinally between the upstream and downstream areas
20
and
21
by localized variation in the speed of the conveyor surface
6
under conditions described below.
Making the conveyor surface
6
slightly oblique, so that it rises or descends in the direction
19
at an angle of a few degrees to the horizontal, would not depart from the scope of the present invention.
The device
1
in accordance with the invention is shown here in an application to ordering products
23
such as cakes put down in three longitudinal rows
24
,
25
,
26
on the upstream area
20
of the conveyor surface
6
, the ordering of the products
23
consisting in setting a particular spacing p between two longitudinally consecutive products in each row and putting the products in the different rows in phase, that is to say aligning them transversely from one row to the other so that in the area
21
of the conveyor surface
6
the products
23
in the three rows
24
,
25
,
26
are in transverse ranks
27
mutually spaced in the longitudinal direction by the particular spacing p.
For example, the products
23
are put down at a rate corresponding at least on average to a particular rate c in each row
24
,
25
,
26
by a respective feed device
28
,
29
,
30
feeding them to the device
1
in accordance with the invention from a machine in which they are manufactured, in a manner that is not described in detail here but familiar to the skilled person, and the three feed devices
28
,
29
,
30
have a respective end
31
,
32
,
33
above the front area
20
of the conveyor surface
6
, in line with the respective row
24
,
25
,
26
, at which the products fed successively drop successively onto the area
20
of the conveyor surface
6
, the ends
31
,
32
,
33
being mutually offset by the particular spacing p so that, ideally, subject to strict compliance with the particular rate c, products
23
are deposited simultaneously in each of the rows
24
,
25
,
26
and of this simultaneity is maintained during successive depositions, so that the products
23
are in the required ordered configuration, i.e. the configuration in ranks
27
with the particular spacing p between them.
This embodiment of the device
1
in accordance with the invention is intended to alleviate the consequences of the fact that the particular rate c can only be complied with on average at each feed device
28
,
29
,
30
, the fact that the products
23
cannot be placed at the ends
31
,
32
,
33
of the feed devices truly simultaneously and, consequently, the fact that the products leaving the upstream area
20
of the conveyor surface
6
cannot comply strictly with the particular spacing p in each row
24
,
25
,
26
and cannot be strictly transversely aligned from one row to another. The production rate of the machines supplying the feed devices
28
,
29
,
30
can itself only be complied with on average and/or transfer of the products
23
by the different feed devices
28
,
29
,
30
can be subject to some degree of irregularity, leading to differences between the actual rate at which the products
23
are put down in the various rows
24
,
25
,
26
in the upstream area
20
of the conveyor surface
6
, all of which is familiar to the skilled person.
To alleviate defective ordering of the products
23
when they are placed on the upstream area
20
of the conveyor surface
6
, the invention provides arrangements in the intermediate area
22
, one non-limiting example of which will now be described.
In the intermediate area
22
between the upstream area
20
and the downstream area
21
, moving at the speed V
1
in the direction
19
of the conveyor surface
6
, there is at least one area
34
thereof which is plane, horizontal, coplanar with the upstream and downstream areas
20
and
21
but moves longitudinally at a speed V
v
which instead of being constant and equal to V
1
continuously oscillates systematically, for example sinusoidally, about the speed V
1
as long as the front area
20
and the rear area
21
move in the direction
19
at the speed V
1
.
FIG. 6
shows one example of this variation in the speed V
v
about an average value coinciding with the value V
1
between a maximum value V
max
greater than V
1
and a minimum value V
min
less than V
1
and which can be of the same sign as V
1
, as shown, which means that the area
34
moves continuously in the direction
19
, or zero, which means that the area
34
is periodically immobilized relative to the frame
2
but the rest of the time moves in the direction
19
, or negative, in which case the area
34
moves alternately in the direction
19
and in the opposite direction, stopping at each transition between movement in one direction and movement in the other direction.
This systematic oscillation of the speed V
v
of the area
34
about the speed V
1
of the areas
20
and
21
is effected at the particular rate c that constitutes the average rate of placing the products
23
in each row
24
,
25
,
26
, and the speed V
1
is equal to the product of the particular rate c by the particular spacing p constituting both the average spacing with which the products are placed in each row and the required spacing between the successive ranks
27
of products, i.e. between the products in each row.
The amplitude of oscillation (i.e. the speeds V
max
and V
min
relative to the speed V
1
) is advantageously chosen empirically and can vary in accordance with a complex combination of parameters including the speed V
1
and the greater or lesser adhesion of the products
23
to the conveyor surface
6
, depending on the nature of the products, their weight, the nature of the conveyor surface
6
and in particular the coefficients of friction.
There can be a single area
34
but there is preferably a plurality of areas
34
in longitudinal succession in the intermediate area
22
, alternating with plane, horizontal areas
35
, also coplanar with the upstream and downstream areas
20
and
21
of the conveyor surface
6
and moving in the direction
19
at the same speed V
1
as the upstream and downstream areas
20
and
21
. Accordingly, in the example shown, there are four identical areas
34
connected in pairs by an area
35
, in other words in total three areas
35
, but other choices could be made without departing from the scope of the present invention provided that, as shown, the cumulative longitudinal dimensions of an area
34
and a directly longitudinally consecutive area
35
are equal to the particular spacing p or, if appropriate, an integer multiple of the particular spacing p. This condition, which applies routinely to an area
34
moving at the variable speed V
v
and an area
35
moving at the fixed speed V
1
, naturally does not apply to the upstream and downstream areas
20
and
21
which, although directly adjoining a respective area
34
with variable speed V
v
, can have any required longitudinal dimension, for example as needed to arrange the feed devices
28
,
29
,
30
in the upstream area
20
and, in the area
21
, as required to provide successive means for verifying the ordering of the products
23
and picking them off, for example means for simultaneously picking off all of the products
23
constituting one rank
27
or a particular group of longitudinally successive ranks
27
, in a fashion that is not shown here but familiar to the skilled person.
A plurality of conveyor belts separate from the belt
4
can be used to construct the alternating areas
34
and
35
, driven by their own drive means at speeds such as previously indicated, but the embodiment shown is preferred, in which the conveyor belt
4
itself constitutes not only the upstream and downstream areas
20
,
21
of the conveyor surface
6
but also each of the areas
34
and
35
.
To this end, in a downstream end area of the upstream area
20
, directly adjoining the intermediate area
22
, the top run
5
of the conveyor belt
4
is diverted downwards, that is to say under the conveyor surface
6
, by passing it around the downstream side of a roller
36
mounted to rotate freely relative to the frame
2
about a horizontal axis
37
parallel to the axes
11
and
13
, and forms under the conveyor surface
6
a loop
38
suspended between the roller
36
and a roller
39
immediately following on from the roller
36
in the direction
19
and mounted to rotate freely relative to the frame
2
about a horizontal axis
40
parallel to the axes
11
and
13
. The top run
5
of the conveyor belt
4
runs around the upstream and top sides of the roller
39
to define an upstream end area of the area
34
in which the top run
5
extends longitudinally in the direction
19
from the roller
39
.
In a downstream end area of the area
34
the top run
5
of the conveyor belt
4
is again diverted downward by running it around a roller
41
mounted to rotate freely relative to the frame
2
about an axis
42
parallel to the axes
11
and
13
. The top run
5
of the conveyor belt
4
runs around the downstream side of the roller
41
to form under the conveyor surface
6
a loop
43
similar in all respects to the loop
38
and suspended between the roller
41
and a roller
44
that is mounted to rotate freely on the frame
2
about a horizontal axis
45
parallel to the axes
11
and
13
and over the upstream and top sides of which the top run
5
of the belt
4
runs to constitute an upstream end area of the area
35
in which the top run
5
extends longitudinally in the direction
19
from the roller
44
.
In a downstream end area of the area
35
the top run
5
of the conveyor belt
4
is again diverted downward by running it around a roller with a horizontal axis parallel to the axes
11
and
13
, under conditions similar in all respects to those concerning the roller
36
, to the extent that the reference numbers
36
and
37
are used respectively for this roller and for the axis about which it rotates freely relative to the frame
2
. This diversion forms in the top run
5
of the conveyor belt
4
, below the conveyor surface
6
, a loop identical to the loop
38
previously described and for which the same reference number is therefore used.
The areas
34
being identical to each other, and likewise the areas
35
, the same reference numbers have generally been used for the various components of the areas
34
and for the various components of the areas
35
, with the result that at the transition between each area
35
and the immediately next area
34
in the direction
19
the top run
5
of the belt
4
forms under the conveyor surface
6
a loop
38
suspended between a roller
36
having a horizontal axis
37
parallel to the axes
11
and
13
and representing the downstream end area of the area
35
and a roller
39
mounted to rotate freely relative to the frame
2
about an axis
40
parallel to the axes
11
and
13
to define the upstream end area of the area
34
. Between an area
34
of the above kind and an immediately following area
35
in the direction
19
, the top run
5
of the conveyor belt
4
forms under the conveyor surface
6
a loop
43
suspended between a roller
41
having a horizontal axis
42
parallel to the axes
11
and
13
to constitute a downstream end area of the area
34
and a roller
44
having a horizontal axis
45
parallel to the axes
11
and
13
defining the upstream end area of the area
35
. Where the last area
34
connects in the direction
19
with the downstream area
21
, the loop
43
is formed between the roller
41
with the axis
42
defining the downstream end area of the area
34
and a roller
44
having a horizontal axis
45
parallel to the axes
11
and
13
around whose upstream and top sides the top run
5
travels to constitute the upstream end area of the downstream area
21
of the conveyor surface
6
.
The rollers
10
,
12
,
36
,
39
,
41
,
44
are advantageously identical and their axes
11
,
13
,
47
,
40
,
42
,
45
are disposed in a common plane (no reference number) under the conveyor surface
6
and parallel to it, that is to say horizontal.
Under each area
34
the corresponding loops
38
and
43
run under a respective roller
46
,
47
mounted to rotate freely about a respective horizontal axis
48
,
49
parallel to the axes
11
and
13
, above the bottom run
7
of the belt
4
, on a respective swing-arm
50
mounted to pivot on the frame
2
about a horizontal axis
51
parallel to the axes
11
and
13
and disposed in a median transverse vertical plane
52
of the area
34
concerned; because the rollers
39
and
41
are identical, the plane
52
is the plane of symmetry between their axes
40
and
42
.
The axes
48
and
49
are mutually spaced by a distance substantially equal to that between the gaps between the roller
39
of the area
34
concerned and the immediately adjoining roller
36
on its upstream side, on the one hand, and the roller
41
of the area
34
concerned and the immediately adjoining roller
44
on the downstream side, on the other hand; they are disposed on respective opposite sides of the axis
51
and are mutually symmetrical about that axis so that, in an orientation of the swing-arm
50
shown in
FIGS. 1 and 3
, the two loops
38
and
43
are identical and on average vertical, it being understood that the rollers
46
and
47
are identical; in this orientation of the swing-arm
50
, a plane
53
common to the axes
48
,
49
,
51
is parallel to the conveyor surface
6
, that is to say horizontal.
However, means are provided for systematically oscillating the swing-arm
50
about the axis
51
relative to this orientation so that the length of one of the loops
38
and
43
decreases cyclically while the length of the other loop increases, and vice-versa, retaining a substantially constant value of the sum of the two lengths to maintain the speed V
1
in each of the areas
35
.
The various swing-arms
50
of the various areas
34
must oscillate at the same particular rate c and in synchronism.
To this end, in the example shown, all the swing-arms
50
are interconnected by a straight link
54
articulated to each of them about an axis
55
parallel to and below the axis
51
, in the plane
52
when each swing-arm
50
occupies the median position shown in
FIGS. 1 and 3
. In this embodiment the distance between the axes
55
and
51
on the same swing-arm
50
is identical for all the swing-arms
50
, but it could be different, with the coupling link
54
of the set of swing-arms
50
replaced by a set of links coupling the swing-arms
50
in pairs, using arrangements described in more detail below. The link
54
is also articulated about an axis
56
parallel to the axes
55
to a link
57
which is articulated about an axis
58
parallel to the axis
56
to a crank
59
that can be rotated relative to the frame
2
about an axis
60
that is fixed relative to the frame
2
, parallel to the axes
56
and
58
and preferably in a horizontal plane
61
common to the axes
55
when the swing arms
50
have the orientation shown in
FIGS. 1 and 3
. The crank
59
can be rotated by a motor
62
which can be independent of the motor
18
driving the conveyor belt
4
, as shown here, or can be combined with the motor
18
in that there is a relationship between the rate at which the swing-arms
50
oscillate, namely the particular rate c, and the speed V
1
which is equal to the product of the particular rate c by the particular spacing p.
FIGS. 3
to
5
show various orientations adopted by the swing-arms
50
, which move in unison, during one rotation of the crank
59
in a particular direction
63
about the axis
60
, driven by the motor
62
.
Like
FIG. 1
,
FIG. 3
corresponds to a median orientation of each swing-arm
50
about its axis
51
, namely an orientation in which the plane
53
is parallel to the conveyor surface
6
and perpendicular to the median plane
52
of the corresponding area
34
, that is to say a position in which the axes
48
and
49
are mutually symmetrical with respect to the plane
52
and the loops
38
and
43
, also mutually symmetrical with respect to the plane
52
, are identical and in particular have the same length. The median orientation of the swing arms
50
corresponds, for example, to a vertical orientation of the crank
59
, the axis
58
of which is then above and in the same vertical plane
64
as the axis
60
. The direction
63
going from right to left, above the axis
60
, in the example shown, rotation of the crank
59
by one quarterturn around the axis
60
from the position shown in
FIG. 3
moves the axis
58
into the same plane
61
as the axes
56
and
60
, between them, which for the swing-arms
50
corresponds to a limiting orientation of maximum offsetting of the corresponding axis
55
to the left, relative to the plane
52
, as shown in FIG.
4
. The axis
55
being below the axis
51
, the change from the orientation shown in
FIG. 3
to the orientation shown in
FIG. 4
results in movement towards the conveyor surface
6
of the axis
48
on the same side of the plane
52
as the axis
55
and concomitant movement of the axis
49
on the other side away from the conveyor surface
6
; in other words, during the change from the orientation of each swing-arm
50
shown in
FIGS. 1 and 3
to the orientation shown in
FIG. 4
the loop
38
is shortened and the loop
43
is lengthened, until they respectively reach a minimum length and a maximum length. These variations in the length of the loops
38
and
43
combine with driving of the belt
4
at the speed V
1
to accelerate the belt in the corresponding area
34
, so that the movement from the median orientation of the swing-arms
50
shown in
FIG. 3
to the limiting orientation of the swing-arms
50
shown in
FIG. 4
corresponds to an increase in the speed V
v
of the conveyor surface
6
in each area
34
(see FIG.
6
), the speed V
v
changing from the value V
1
to the value V
max
during this phase A of variation in the speed V
v
as a function of time.
Continued rotation of the crank
59
in the direction
63
about the axis
60
brings the axis
58
under the axis
60
, in the same vertical plane
64
, as shown diagrammatically in
FIG. 3
, which returns each swing-arm
50
to its median position in which the respective lengths of the loops
38
and
43
are equal. Compared to the dimension of the loops
38
and
43
described with reference to
FIG. 4
, this corresponds to lengthening of the loop
38
and shortening of the loop
43
, and these variations in the length of the loops combine with the movement of the belt
4
at speed V
1
to decrease the speed V
v
during a corresponding phase B of variation in the speed V
v
as a function of time, from the value V
max
to the average value V
1
.
Movement of the crank
59
in the direction
63
continuing, the axis
58
reaches a position in which it is coplanar with the axes
56
and
60
and on the opposite side of the axis
56
relative to the axis
60
, which corresponds for the swing-arms
50
to another limiting orientation shown in FIG.
5
. In this orientation each axis
55
is offset to the right relative to the corresponding plane
52
, that is to say the same side thereof as the axis
49
, which corresponds to movement of the axis
49
towards the conveyor surface and movement of the axis
48
away from it, that is to say maximum shortening of the loop
43
and maximum lengthening of the loop
38
. These variations in the length of the two loops combine with the movement of the conveyor belt at the speed V
1
to reduce the speed V
v
further, during a corresponding phase C of variation in the speed V
v
as a function of time, which falls below the average speed V
1
and then decreases to the value V
min
, in practice in the position of the crank
59
and the swing-arms
50
shown in FIG.
6
.
Continued rotation of the crank
59
in the direction
63
progressively moves the swing-arms
50
to the median position shown in
FIG. 3
, in which the respective lengths of the loops
38
and
43
are equal, which represents shortening of the loop
48
and lengthening of the loop
43
. The speed V
v
increases again from the value Vmin to the average value V
1
during this phase D of evolution of the speed V
v
as a function of time, which phase D terminates when the crank
59
returns to the position described with reference to FIG.
3
.
The successive phases A, B, C, D of the same duration correspond to a cycle of rotation of the crank
59
about the axis
60
, that is to say a cycle of evolution of the speed V
v
, and this cycle is then repeated identically and systematically. The crank
59
rotates continuously at a constant speed such that the duration t
0
of a cycle corresponds to the particular rate c. In the example shown the variation in the speed V
v
as a function of time is substantially sinusoidal but other choices could be made, naturally retaining the systematic nature of the evolution of the speed V
v
about the speed V
1
in accordance with the present invention.
Because the axes
47
and
49
of each swing-arm
50
are symmetrical to each other with respect to the oscillation axis
51
, the sum of the respective lengths of the loops
38
and
43
corresponding to the same swing-arm
50
, i.e. the same area
34
, remains substantially constant at all times during oscillation of the swing-arm
50
with the result that this oscillation does not affect the speed of movement of the conveyor belt
4
in its areas
20
,
21
and
35
, i.e. the speed V
1
is preserved in these areas.
In the example that has just been described, allowing for the use of a single link
54
interconnecting all the swing arms
50
and articulated to each of them about an axis
55
at the same distance from the axis
51
about which the swing-arm
50
pivots relative to the frame
2
, the amplitude of oscillation of the various swing-arms
50
is identical, and so the speeds V
max
and V
min
are identical for the different areas
34
.
However, the limiting values V
max
and V
min
could differ from one area
34
to another, retaining the same rate of oscillation of the swing-arms
50
, if the swing-arms
50
can be connected in pairs, as shown here, using individual links articulated to each of them about an axis whose position relative to the respective axis
51
could be different, replacing the single link
54
, of course.
Accordingly, in the example shown, each of the swing-arms
50
includes features for defining not only the axis
55
used in the example shown to articulate the common link
54
but also means for defining three other articulation axes
65
,
66
,
67
for a link, or even for two links. In the example shown the axes
65
,
66
,
67
parallel to the axes
55
and
51
are coplanar with them and the axes
65
and
66
are between the axes
51
and
55
. The axis
67
is below the axis
65
, but this is of course just one, non-limiting example. Each of the axes
55
,
65
,
66
,
67
can be defined by a hole removably receiving a link pivot pin, for example, in a manner that will be readily apparent to the skilled person.
A feature of the above kind is used to articulate the link
57
to the swing-arm
50
nearest the motor
62
about any of the corresponding axes
55
,
65
,
66
,
67
and also to articulate about any of these axes a link that is also articulated to the immediately adjoining swing-arm
50
, in the direction away from the motor
62
, about any of the corresponding axes
55
,
65
,
66
,
67
; this swing-arm
50
can itself be connected to the immediately adjoining swing-arm
50
in the direction away from the motor
62
by a link articulated about any of the axes
55
,
65
,
66
,
67
of both the swing-arms, and likewise the two swing-arms
50
at the greatest distance from the motor
62
, referring to the example shown in which there are four swing-arms
50
, as there are four areas
34
. The skilled person will readily understand that articulating a connecting link between two swing-arms
50
at the same distance from the corresponding axis
51
imparts the same amplitude to the synchronized movement of the two swing-arms, which corresponds to the same amplitude of variation of the speed of the conveyor surface
6
in the corresponding areas
34
; articulating a link of the above kind closer to the axis
51
on the swing-arm
50
nearer the motor
62
than on the immediately next adjoining swing-arm
50
in the direction away from the motor
62
produces a smaller amplitude of oscillation of the latter swing-arm
50
, i.e. a smaller amplitude of variation in the speed of the corresponding section
34
; on the other hand, articulating a connecting link between two adjoining swing-arms
50
at a greater distance from the corresponding axis
51
in the case of the swing-arm
50
nearest the motor
62
than in the case of the immediately following swing-arm
50
in the direction away from the motor
62
produces a greater amplitude of oscillation of the latter swing-arm, i.e. a greater amplitude of variation in the speed of the conveyor surface
6
in the corresponding area
34
. The length of the links coupling two adjoining swing-arms
50
must naturally be adapted if necessary so that the swing-arms
50
oscillate as far as possible symmetrically about the same respective median orientation, which is the one shown in
FIGS. 1 and 3
.
If oscillation of the swing-arms
50
is interrupted in any of their orientations, the conveyor surface
6
moves at the same speed V
1
in the direction
19
in all its areas, i.e. in its areas
34
and in its areas
20
,
21
and
35
, and so the device
1
continues to transport the products
23
in the direction
19
, but without spacing them or phasing them.
The skilled person will readily understand that the embodiment of the invention just described is merely one non-limiting example, which can be varied in many ways.
Variants can relate to the embodiment of the means for systematically varying the length of the loops
38
,
43
respectively upstream and downstream of each area
34
, and
FIG. 9
shows a variant in which each swing-arm
50
mounted to oscillate relative to the frame
2
of the machine about a respective axis
51
is replaced by a cursor
250
reciprocating in translation relative to the frame
2
, which is not shown in
FIG. 9
but which is identical to the previous one.
The device
201
in accordance with the invention shown in
FIG. 9
is identical to that described with reference to
FIGS. 1
to
5
in all respects except that the swing-arms
50
are replaced with cursors
250
and there are a few resulting adaptations.
In particular,
FIG. 9
repeats identically and in an identical relative arrangement the rollers
10
,
12
,
14
,
16
,
36
,
39
,
41
,
44
mounted to rotate about respective transverse horizontal axes
11
,
13
,
15
,
17
,
37
,
40
,
42
,
45
, around which an endless conveyor belt
4
runs in an identical manner to that described with reference to
FIGS. 1
to
5
. Driving rotation of the roller
17
about its axis
16
relative to the frame, not shown, by means of a motor
18
moves it in general at a particular speed V
1
, as previously indicated, in particular in its plane and horizontal top run
5
, defining a top conveyor surface
6
that is also plane and horizontal, to be more precise in an upstream end area
20
and a downstream end area
21
of the conveyor surface
6
, with reference to a longitudinal direction
19
running from the roller
10
to the roller
12
, and in each of the areas
35
inside the area
22
longitudinally between the areas
20
and
21
joining a roller
44
to the immediately following roller
36
in the direction
19
. On the other hand, in each area
34
between a roller
39
and the immediately following roller
41
in the direction
19
, the conveyor surface
6
moves in the direction
19
at a variable speed V
v
oscillating systematically about the value V
1
between a maximum value which can be positive, in which case the surface
34
moves continuously in the direction
19
, or zero, in which case the surface
34
is immobilized periodically but moves the rest of the time in the direction
19
, or negative, in which case the surface
34
periodically changes its direction of longitudinal movement.
As in the device
1
described with reference to
FIGS. 1
to
5
, the variation in the speed V
v
is obtained by forming a loop
38
under the conveyor surface
6
between each roller
36
and the immediately following roller
39
in the direction
19
, i.e. upstream of each area
34
, and a loop
43
under the conveyor surface
6
between each roller
41
and the immediately following roller
44
in the direction
19
, i.e. immediately downstream of each area
34
, and by systematic oscillatory variation of the respective lengths of the loops
38
and
43
associated in this way with the same area
34
so that one of these lengths increases when the other decreases, and vice-versa, retaining a constant value of the sum of the two lengths.
To this end, in the case of the device
201
, the two loops
38
and
43
associated with the same area
34
are diverted horizontally, in opposite longitudinal directions, to be more precise one toward the other in this example, to cooperate with the respective cursor
250
disposed between them.
To this end, a respective roller
273
,
274
,
275
,
276
is mounted on the frame, not shown, of the device
201
, under each of the rollers
36
,
39
,
41
,
44
, to rotate about a respective transverse horizontal axis
269
,
270
,
271
,
272
. Each of the rollers
273
to
276
is mounted to rotate freely about its axis relative to the frame of the device
201
and likewise all of the rollers previously described except for the roller
16
driving the belt
4
. The rollers
274
and
275
are mutually symmetrical with respect to the median plane
52
of the area
34
concerned and likewise the rollers
269
and
276
, which are lower down, i.e. at a greater distance from the top run
5
of the belt
4
, than the rollers
274
and
275
, although they are above the bottom run
7
of the conveyor belt
4
.
The loop
38
at the upstream end of the corresponding area
34
hangs under the rollers
36
and
39
at the transition between the area
34
and the area of the surface
6
immediately upstream thereof, namely the area
20
or an area
35
, descends from the roller
36
toward the roller
273
, running around its upstream and bottom sides, and then extends horizontally in the direction
19
from the roller
273
to a roller
246
identical to the roller
46
that it replaces and mounted to rotate freely about a transverse horizontal axis
248
on the cursor
250
associated with the area
34
concerned; it then runs around the downstream side of the roller
246
and extends horizontally above the roller
246
in the direction opposite the direction
19
as far as the roller
274
, running around its bottom and upstream sides and then rising to the roller
39
. Likewise, the loop
43
suspended between the roller
41
of the area
34
concerned and the roller
44
of the immediately following area
35
or
21
in the direction
19
descends from the roller
41
to the roller
275
, running around its downstream and bottom sides, and then extends horizontally in the direction opposite to the direction
19
from the roller
275
to a roller
247
identical to the roller
47
that it replaces and mounted to rotate freely on the cursor
250
about a horizontal transverse axis
249
at the same horizontal level as the axis
248
in the example shown and offset in the downstream direction, referred to the direction
19
, relative to the axis
248
; the belt then runs around the upstream side of the roller
247
and then extends horizontally in the direction
19
from the roller
247
to the roller
276
, running around its bottom and downstream sides before rising toward the roller
44
.
In the position shown in
FIG. 9
the cursor
250
and each of the cursors
250
respectively associated with the other areas
34
occupy a median position in which the axes
248
and
249
are preferably mutually symmetrical with respect to the plane
52
, to which they are closer than the axes
270
and
271
, which are in turn closer to the plane
52
than the axes
269
and
272
; thus the respective lengths of the loops
38
and
43
are identical.
However, from this median position, the cursor
250
can complete a longitudinal reciprocating movement shown diagrammatically by a double-headed arrow
279
which moves it alternately one way and the other relative to its median position shown in FIG.
9
and moves the axes
248
alternately closer to the axes
269
and
270
and to the axes
271
and
272
, nevertheless with a maximum amplitude such that the respective distances between the plane
52
and the axes
248
and
249
remain at all times less than those between the plane
52
and the axes
270
and
271
, so that the roller
246
never moves beyond a position vertically aligned with the roller
274
and never reaches the roller
273
on moving away from the plane
52
in the direction opposite to the direction
19
, and so that the roller
247
never moves beyond vertical alignment with the roller
275
and never reaches the roller
276
on moving away from the plane
52
in the direction
19
during such reciprocation.
To this end the cursor
250
is guided to slide longitudinally relative to the frame of the device
201
by means that are shown only diagrammatically in FIG.
9
and are common to all of the cursors
250
corresponding to the various areas
34
.
These means include a longitudinal link
254
comparable to the link
54
except that it is rigidly connected to each of the cursors
250
, with the result that each of them occupies its median position simultaneously and they move in unison, with the same amplitude, in the reciprocating movement symbolized by the double-headed arrow
279
, and is guided when it moves in translation relative to the frame, not shown, of the device
201
in devices symbolized at
280
, in a manner that will be clearly apparent to the skilled person. One end of the link
254
, here its downstream end with reference to the direction
19
, coupling the cursors
250
is articulated about a transverse horizontal axis
256
to a link
57
that is in all respects comparable with the link
57
previously described and connected, like the latter, about an axis
58
parallel to the axis
256
, to a crank
59
mounted to rotate about a horizontal transverse axis
60
in the horizontal plane
61
through the axis
256
and here constituting a median plane of the link
254
, the link
59
being adapted to be rotated about that axis
60
relative to the frame of the device
201
and in a direction
63
by the motor
62
, which is identical to the previous one.
The skilled person will readily understand that continuous rotation of the crank
59
about the axis
60
in the direction
63
at a speed judiciously chosen in accordance with the particular rate c causes systematic longitudinal reciprocating movement of the link
254
and, with it, of each slide
250
about the median position of the slides
250
shown in
FIG. 9
, which alternates phases of decreasing length of the loop
38
with increasing length of the loop
43
and of decreasing length of the loop
38
with increasing length of the loop
43
, whilst maintaining a substantially constant value of the sum of these two lengths, under conditions comparable in all respects to those described with reference to
FIGS. 1
to
6
.
Like each of the rollers of the device
1
, each of the rollers of the device
201
could naturally be replaced by a respective sequence of coaxial wheels mutually juxtaposed in the transverse direction.
A variant of the devices
1
and
201
shown in
FIGS. 1
to
5
and
FIG. 9
, respectively, consists in replacing the conveyor belt
4
which is in one piece over all of the transverse dimension of the device
1
or
201
with juxtaposed individual belts advantageously guided by individual pulleys grouped together in coaxial sets respectively replacing the rollers
10
,
12
,
15
,
16
,
36
,
39
,
41
,
44
. In this case, the pulleys corresponding to two immediately adjoining rollers
36
,
39
can have a common axis replacing the axes
37
and
40
, with an alternating arrangement along the single axis, and likewise the pulleys replacing the rollers
41
and
44
, which achieves a completely plane conveyor surface
6
with no discontinuities. The rollers
46
and
47
and likewise the rollers
246
,
247
and
273
to
276
can also be replaced by respective coaxial sets of individual pulleys, naturally retaining the different axes
48
and
49
, however, in the case of a variant of the above kind of the device
1
, whereas in a variant of the above kind of the device
201
the axes
248
and
249
can be separate or be the same, in which case the pulleys replacing the rollers
246
and
247
alternate about their then common axis and the cursors
250
come and go about a median position in which the common axis is in the median plane
52
of the corresponding area
34
.
A variant of the above kind is not shown but to the skilled person it will be evident how to put it into practice.
In another variant shown in
FIG. 8
the conveyor surface
6
is defined not by an endless conveyor belt
4
but by belt-driven conveyor rollers.
FIG. 8
shows this variant in the context of a device
101
in accordance with the invention otherwise in all respects identical to that described with reference to
FIG. 1
, so that the same reference numbers are used in this figure for identical components or corresponding areas, namely reference numbers
2
,
3
,
6
,
17
to
22
,
28
to
30
,
34
,
35
,
48
to
57
,
62
,
63
,
65
to
67
.
In this variant the surface
6
is defined by the coplanar top generatrices of rollers juxtaposed in the longitudinal direction, i.e. in the direction
19
, and mounted to rotate relative to the frame
2
about respective transverse horizontal axes. Of these, advantageously identical, rollers, only one roller
110
is shown mounted to rotate about a transverse horizontal axis
111
relative to the frame
2
and constituting the upstream end roller of the upstream area
20
of the surface
6
, rollers
136
mounted to rotate about transverse horizontal axes
137
relative to the frame
2
and constituting the respective downstream ends of the area
20
and each of the areas
35
, rollers
139
mounted to rotate about transverse horizontal axes
140
relative to the frame
2
and defining the upstream ends of the areas
34
, rollers
141
mounted to rotate about transverse horizontal axes
142
relative to the frame
2
and defining downstream ends of the areas
34
, rollers
144
mounted to rotate about transverse horizontal axes
145
relative to the frame
2
and defining the upstream ends of the areas
35
and the upstream end of the area
21
, and a roller
112
mounted to rotate about a transverse horizontal axis
113
relative to the frame
2
and defining the downstream end of the area
21
. The axes
111
,
137
,
140
,
142
,
145
,
113
are disposed like the axes
11
,
37
,
40
,
42
,
45
,
13
, respectively, and so the device
101
has the same dimensional characteristics and the same possibilities as the device
1
.
Each of the rollers defining the conveyor surface
6
in this way is rotated about its axis by an endless belt
104
following a path substantially identical to that of the belt
4
and in driving relationship with each of the rollers, for example being provided to this end with a circular annular groove around the corresponding axis and forming a pulley. Thus the belt
104
has a longitudinal top run
105
running along the conveyor surface
6
and in driving relationship with each of the rollers constituting the latter, from the roller
110
whose upstream side it runs around to the roller
112
whose downstream side it runs around, having an area respectively corresponding to each of the areas
20
,
21
and
22
, and, inside the latter, to each of the areas
34
and
35
. The belt
104
also has a connecting run
109
to which the top run
105
is connected where it runs around the roller
112
and which connects the top run
105
to a bottom run
107
that is also horizontal, running around the downstream and bottom sides of a pulley
114
mounted on the frame
2
of the machine to rotate about an axis
115
parallel to the axis
113
; the axis
115
occupies a position identical to that of the axis
15
. The bottom run
107
connects the connecting run
109
at the upstream end to a run
108
connected to the top run
105
, connecting to the latter where it runs around the rear and top sides of the roller
110
. The connection between the top run
107
and the connecting run
108
is where it runs around the bottom and upstream sides of a pulley
116
rotating about the axis
17
of the drive motor
18
and driven by the motor at a constant, preferably variable speed, so that each of the rollers defining the conveyor surface
6
is rotated about its axis so that the top generatrices of the rollers, that is to say the surface
6
, moves at a particular speed V
1
in the direction
19
in the areas
20
,
21
and
35
. The speed V
1
is defined as previously as a function of the particular average rate c of placing products in each row on the conveyor surface
6
in the area
20
and the longitudinal spacing p required between the products.
At the junction between the area
20
and the area
22
, at the junction between the area
22
and the area
21
and at the junction of each of the areas
34
with an area
35
, respectively, the belt
104
forms under the conveyor surface
106
a loop
138
,
143
, namely a loop
138
between each roller
136
and the immediately adjoining roller
139
and a loop
143
between each roller
141
and the immediate adjoining roller
144
.
Under each area
34
the loops
138
and
143
on respective opposite sides thereof run under the bottom side of the axis
48
and the axis
49
of the swing-arm
50
associated with the area
34
, respectively, by means of a respective pulley
146
,
147
mounted to rotate freely about the axis
48
or
49
, respectively, relative to the swing-arm
50
. The two pulleys
146
and
147
are identical and disposed identically to the rollers
46
and
47
on the swing-arm
50
.
The skilled person will readily understand that oscillatory movement of the swing-arms
50
identical to that described with reference to
FIGS. 1
to
5
causes systematic oscillatory variation in the respective lengths of the loops
138
and
143
, in exactly the same way as described with reference to the loops
38
and
43
, so that in each of the areas
34
the conveyor surface
6
moves at a speed V
v
varying cyclically about the speed V
1
between a maximum value V
max
and a minimum value V
min
, at a rate corresponding to the particular average rate c of placing products in each row on the area
20
of the conveyor surface
6
, retaining for each of the areas
35
a speed of movement of the conveyor surface
6
in the direction
19
equal to the speed V
1
at which the latter moves in the areas
20
and
21
.
Of course, each of the swing-arms
50
can be replaced by a cursor cooperating with the corresponding loops
138
and
143
, suitably diverted and reciprocating longitudinally as described with reference to FIG.
9
.
The skilled person will also readily realize that instead of processing three longitudinal rows of products simultaneously, a device in accordance with the invention as just described could process a different number of rows, namely a single row by simply spacing the products, or two or more rows by not only spacing the products, or maintaining their spacing where appropriate, but also putting the products in the different rows in phase to form transverse rows
27
with the particular spacing p between them.
A plurality of devices in accordance with the invention can be associated with each other to process several rows of products simultaneously by spacing the products in each row, or by leaving them so spaced if they are so spaced already, and establishing a particular phase difference between the products in one row and the or each adjoining row, or between adjoining groups of adjoining rows.
FIG. 7
shows one such embodiment of a device in accordance with the invention applied to the simultaneous processing of three rows of products, it being understood that adapting the disclosure to suit a different number of rows of products (at least two) will be evident to the skilled person. Generally, the term “product” refers not only to an individual object but also to a group of objects, whether organized or not.
Although this is not entirely clear from
FIG. 7
, the device
301
of this embodiment repeats the same general structure as the device described with reference to
FIGS. 1
to
5
regarding the disposition of the axes
11
,
13
,
37
,
40
,
42
,
45
, the definition in the conveyor surface
6
of an upstream area
20
in which feed devices
28
,
29
,
30
are spaced longitudinally in pairs, by the particular spacing p each putting down at a particular average rate c, at a respective end
31
,
32
,
33
, products
23
in a respective longitudinal row
24
,
25
,
26
, approximately respecting the particular spacing p, and the definition in the conveyor surface
6
of a downstream area
21
in which the products
23
are ordered so as to have as strictly as possible the particular spacing p in each row, nevertheless being in this case offset by one-third of the particular spacing p in the direction
19
, with reference to the products in the row
25
relative to those in the row
24
and those in the row
26
relative to the row
25
, it being understood that this example is in no way limiting on the invention.
However, in this example, the endless belt
4
is subdivided transversely into three endless belts
4
a
,
4
b
,
4
c
which are juxtaposed transversely and each of which has a respective top run
5
a
,
5
b
,
5
c
defining a part of the conveyor surface
6
respectively corresponding to the rows
24
,
25
,
26
.
The three belts
4
a
,
4
b
,
4
c
are identical and move in unison along their bottom run, comparable to the bottom run
7
transversely subdivided, and in the connecting runs between the bottom run and their top run, which connecting runs are respectively comparable with the connecting runs
8
and
9
subdivided transversely, as well as in the areas
20
and
21
at the level of their top runs
5
a
,
5
b
,
5
c
. To be more precise, in the areas
20
and
21
the three runs
5
a
,
5
b
,
5
c
move in unison in the direction
19
at the same speed V
1
which is imparted to them by the motor
18
, not shown but identical to the previous one, and which cooperates with each of the conveyor belts
4
a
,
4
b
,
4
c
through the same roller, namely the roller
16
with axis
17
previously described but which is not shown in FIG.
7
. Likewise, around the axes
11
,
37
,
44
,
13
and at the level of the axis
15
, not shown, the conveyor belts
4
a
,
4
b
,
4
c
can be guided by the same roller respectively corresponding to the rollers
10
,
36
,
44
,
12
and
14
, it being understood that separate coaxial rollers could equally be provided for each of the belts
4
a
,
4
b
,
4
c
at the level of each of these axes.
In contrast, around the axes
40
and
42
, each of the belts
4
a
,
4
b
,
4
c
runs around a roller that is undoubtedly similar to the rollers
39
and
41
, respectively, but different from one belt to the other and able to turn about its axis, relative to the frame
2
, independently of the other two rollers that are coaxial with it and correspond to the other two belts. There is defined in this way in each top run
5
a
,
5
b
,
5
c
in the intermediate area
22
, a longitudinal alternation of areas
34
a
,
34
b
,
34
c
of the conveyor surface
6
, transversely juxtaposed and able to move in the longitudinal direction independently of each other between two consecutive axes
40
and
42
and areas
35
a
,
35
b
,
35
c
also transversely juxtaposed and in which the conveyor surface
6
moves at the same speed and in the same direction, namely in practice at the speed V
1
and in the direction
19
, as in the areas
20
and
21
.
There are four areas
34
a
,
34
b
,
34
c
in the example shown, like the areas
34
, and there are three areas
35
a
,
35
b
,
35
c
in this example, each of which is longitudinally between two areas
34
a
,
34
b
,
34
c
, but different numbers of areas could be chosen without departing from the scope of the present invention.
Under each of the areas
34
a
,
34
b
,
34
c
is a respective swing-arm in all respects identical to the swing arm
50
and, like the latter, carrying in a disposition identical to that described with reference to the rollers
46
and
47
, rollers in all respects identical to the latter except that they correspond transversely to only a respective one of the belts
4
a
,
4
b
,
4
c
each of which forms under the conveyor surface
6
, respectively immediate upstream of each area
34
a
,
34
b
,
34
c
and immediate downstream thereof, a loop in all respects identical to the loops
38
and
43
, respectively, except that it extends transversely only a distance equal to the transverse dimension of the respective conveyor belt
4
a
,
4
b
,
4
c
concerned. Each swing-arm cooperates with the two loops corresponding to the same area
34
a
,
34
b
,
34
c
respectively, in exactly the same way as a swing-arm
50
cooperates with the associated two loops
38
,
43
.
The swing-arms corresponding to all the areas
34
a
can be interconnected by any system of links analogous to those described with reference to
FIGS. 1
to
5
, and likewise all the swing-arms corresponding to the areas
34
b
and all the swing-arms corresponding to the areas
34
c
, respectively, so that all the swing-arms corresponding to the areas
34
a
oscillate in unison, as described with reference to
FIG. 1
, and likewise all the swing-arms respectively corresponding to the areas
34
b
and the areas
34
c.
The various groups of swing-arms oscillate at the same rate, namely the particular average rate c with which products
23
are placed in each row
24
,
25
,
26
, but to establish the required longitudinal offset or phase shift between the products in the different rows, a corresponding phase shift is established in the respective oscillations of the various groups of swing-arms.
A single motor common to the three groups of swing-arms can be used, such as the motor
62
, rotating about the axis
60
three cranks analogous to the crank
59
, each of these cranks being associated with a respective group of swing-arms in a manner identical to either of the ways in which the crank
59
is associated with the swing-arms
50
in the embodiment of the invention described with reference to
FIGS. 1
to
5
, making the cranks
59
turn continuously in unison, and conforming to the particular rate c, but having the three cranks
59
offset at 120° relative to each other around the axis
60
if, as here, an offset of one-third of the spacing is required between two adjacent rows.
Accordingly, if the crank corresponding to the swing-arms associated with the areas
34
c
is 120° ahead of that corresponding to the areas
34
b
, which is 120° ahead of that which corresponds to the swing-arms associated with the areas
34
a
, with reference to the direction
63
, the products
23
placed in three rows
24
,
25
,
26
, conforming on average to the particular rate c and the particular spacing p, appear in the area
21
with the configuration shown in which each product
23
in row
26
is one-third of the particular spacing p ahead of a product
23
in the row
25
which is in turn one-third of the particular spacing p ahead of a product in the row
24
, with reference to the direction
19
, the products in each row being spaced by the particular spacing p.
This is a non-limiting example, however, from which the skilled person can arrive at many variants not only with regard to the number of transversely juxtaposed conveyor belts
4
a
,
4
b
,
4
c
and the number of successive areas moving at the speed V
1
and at the speed V
v
oscillating about that speed V
1
in each of the transversely juxtaposed belts, but also with regard to the offset between the products conveyed on each of the belts, i.e. the phase shift between the oscillations of the respective associated swing-arms.
The skilled person will readily understand that the swing-arms respectively associated with each of the longitudinally juxtaposed belts can be replaced with cursors performing a systematic reciprocating movement, with a phase shift from one of the belts to the other, each set of cursors associated with the same conveyor belt being in all respects comparable to the set of cursors described with reference to FIG.
9
.
The skilled person will also readily understand that although this embodiment of the invention has been described with reference to a definition of the conveyor surface
6
by endless belts, it could equally apply if the conveyor surface
6
is defined by transversely juxtaposed individual belts running around coaxial sets of pulleys, or rollers, as described with reference to
FIG. 8
in connection with a variant of the embodiment shown in
FIGS. 1
to
5
; each of the transversely juxtaposed conveyor belts would then comprise a respective group of rollers comparable in all respects with the groups of rollers described with reference to
FIG. 8
, driven by a respective belt comparable in all respects to the belt
104
, and the belts corresponding to the various groups of rollers will be subject to the same diversions as them, together with the same localized variations in the length of the loops, by means of swing-arms or cursors, but with an appropriate phase difference from one group to another.
Finally, the skilled person will readily understand that any embodiment of a device in accordance with the invention can be associated with other prior art conveyor devices and with any device for feeding the area
20
and grouping or picking off products in the area
21
.
Claims
- 1. A method of conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, said method comprising having said products rest on at least two first conveyor surfaces in succession in said particular direction, said first conveyor surfaces moving in said particular direction at the same speed, said same speed being equal to the product of said particular rate and said particular spacing, and placing said products on a second conveyor surface between said two of said first conveyor surfaces, said second conveyor surface being moved in said particular direction at a speed that is caused to oscillate systematically about said same speed at a rate equal to said particular rate.
- 2. The method claimed in claim 1 used simultaneously on a plurality of transversely juxtaposed longitudinal rows of products by using first and second conveyor surfaces common to said rows and placing said products in each row on the most upstream first conveyor surface, with reference to said particular direction, at least on average at said particular rate.
- 3. A method of conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, said method comprising having said products rest on first conveyor surfaces in succession in said particular direction and moving in said particular direction at a particular speed equal to the product of said particular rate and said particular spacing, and placing said products on a second conveyor surface between two of said first conveyor surfaces that is moved in said particular direction at a speed that is caused to oscillate systematically about said particular speed at a rate equal to said particular rate wherein a plurality of second conveyor surfaces alternates longitudinally with first conveyor surfaces and the sum of the longitudinal dimensions of consecutive first and second conveyor surfaces is in general equal to said particular spacing or a multiple thereof and the speeds of said second conveyor surfaces oscillate synchronously.
- 4. A method of conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, said method comprising having said products rest on first conveyor surfaces in succession in said particular direction and moving in said particular direction at a particular speed equal to the product of said particular rate and said particular spacing, and placing said products on a second conveyor surface between two of said first conveyor surfaces that is moved in said particular direction at a speed that is caused to oscillate systematically about said particular speed at a rate equal to said particular rate, said method being used simultaneously on a plurality of transversely juxtaposed longitudinal rows of products by using transversely juxtaposed longitudinal alternations specific to said rows of first and second conveyor surfaces, introducing between said alternations a particular phase shift in the oscillation of the speeds of displacement of respective second surfaces and placing said products on each most upstream first surface, with reference to said direction, at least on average at said particular rate.
- 5. A device for conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, said device including at least two first conveyor surfaces in succession in said particular direction, means for moving said first conveyor surfaces in said particular direction at the same speed, said same speed being equal to the product of said particular rate and said particular spacing, and means for placing said products on the most upstream first conveyor surface, with reference to said particular direction, at least on average at said particular rate, a second conveyor surface between two first conveyor surfaces, and means for moving said second conveyor surface in said particular direction at a speed oscillating systematically about said same speed at a rate equal to said particular rate.
- 6. The device claimed in claim 5 wherein said means for moving said first and second conveyor surfaces include common drive motor means.
- 7. The device claimed in claim 5 including means for placing products in each row of a plurality of rows on the most upstream first conveyor surface, with reference to said direction, at least on average at said particular rate.
- 8. A device for conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, said device including first conveyor surfaces in succession in said particular direction, means for moving said first conveyor surfaces in said particular direction at a particular speed equal to the product of said particular rate and said particular spacing and means for placing said products on the most upstream first conveyor surface, with reference to said particular direction, at least on average at said particular rate, a plurality of second conveyor surfaces alternating longitudinally with said first conveyor surfaces, and means for moving said second conveyor surfaces in said particular direction at a speed oscillating systematically about said particular speed at a rate equal to said particular rate, wherein the sum of the longitudinal dimensions of consecutive first and second conveyor surfaces is in general equal to said particular spacing or to a multiple thereof and said means for moving said second conveyor surfaces are synchronized in terms of oscillation of their speed.
- 9. The device claimed in claim 8 wherein said means for moving said second conveyor surfaces include common drive means.
- 10. A device for conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, said device including first conveyor surfaces in succession in said particular direction, means for moving said first conveyor surfaces in said particular direction at a particular speed equal to the product of said particular rate and said particular spacing and means for placing said products on the most upstream first conveyor surface, with reference to said particular direction, at least on average at said particular rate, a second conveyor surface between two first conveyor surfaces, means for moving said second conveyor surface in said particular direction at a speed oscillating systematically about said particular speed at a rate equal to said particular rate, an endless conveyor belt, means for diverting said endless belt to differentiate therein first and second areas respectively constituting said first and second conveyor surfaces, forming a loop under said belt at the transition between each second conveyor surface and the immediately preceding and following first surfaces, respectively, in said particular direction, means for driving said belt in general at said particular speed, in particular in areas constituting said first conveyor surfaces, and means for systematically varying the lengths of said loops respectively upstream and downstream of each area constituting said second conveyor surface, with reference to said particular direction, so that one increases when the other decreases, in an oscillatory fashion, at a rate equal to said particular rate, retaining a substantially constant value of the sum of said lengths, and said belt moves at said speed in each area constituting a second conveyor surface.
- 11. The device claimed in claim 10 wherein said loops are oriented substantially transversely, said means for systematically varying the lengths of said loops include a respective swing-arm disposed under each second area and mounted to oscillate about an axis between said loops in a transverse plane of symmetry of said second area, said swing-arm inducing means for circumvention by both loops, mutually symmetrical with respect to said axis, and means for systematically oscillating said swing-arm at a rate equal to said particular rate about a median position in which said loops are the same length.
- 12. The device claimed in claim 11 wherein each swing-arm or cursor is connected to a drive motor by a link-crank system.
- 13. The device claimed in claim 10 wherein said loops are oriented substantially longitudinally, in opposite directions, said means for systematically varying the length of said loops include a cursor disposed under each respective second area and mounted at the longitudinal transition between said loops, said cursor including respective means for circumvention by both loops and means for reciprocating said cursor systematically at a rate equal to said particular rate about a median position.
- 14. The device claimed in claim 13 wherein each swing-arm or cursor is connected to a drive motor by a link-crank system.
- 15. A device for conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, said device including first conveyor surfaces in succession in said particular direction, means for moving said first conveyor surfaces in said particular direction at a particular speed equal to the product of said particular rate and said particular spacing and means for placing said products on the most upstream first conveyor surface, with reference to said particular direction, at least on average at said particular rate, a second conveyor surface between two first conveyor surfaces, and means for moving said second conveyor surface in said particular direction at a speed oscillating systematically about said particular speed at a rate equal to said particular rate, a longitudinal succession of transverse rollers mounted to rotate about respective transverse axes, an endless belt in driving relation with each roller, means for diverting said endless belt to differentiate therein areas corresponding to sets of rollers respectively constituting said first and second conveyor surfaces, forming a loop under said rollers at the transition between the sets respectively constituting each second conveyor surface and the immediately preceding and following first surfaces, respectively, in said particular direction, means for driving said belt in general at a speed corresponding for the rollers to said particular speed, in particular in its areas corresponding to the sets of rollers constituting said first conveyor surfaces, and means for systematically varying the length of said loops respectively upstream and downstream of each area corresponding to a set of rollers constituting a second conveyor surface, with reference to said particular direction, so that one increases when the other decreases, in an oscillating fashion, at a rate equal to said particular rate, retaining a substantially constant value for the sum of said lengths, and said belt moves at a speed corresponding for said rollers to said speed in each area corresponding to a set of rollers constituting a second conveyor surface.
- 16. The device claimed in claim 15 wherein said loops are oriented substantially transversely, said means for systematically varying the lengths of said loops include a respective swing-arm disposed under each second area and mounted to oscillate about an axis between said loops in a transverse plane of symmetry of said second area, said swing-arm including means to circumvention by both loops, mutually symmetrical with respect to said axis, and means for systematically oscillating said swing-arm at a rate equal to said particular rate about a median position in which said loops are the same length.
- 17. The device claimed in claim 15 wherein said loops are oriented substantially longitudinally, in opposite directions, said means for systematically varying the length of said loops include a cursor disposed under each respective second area and mounted at the longitudinal transition between said loops, said cursor including respective means for circumvention by both loops and means for reciprocating said cursor systematically at a rate equal to said particular rate about a median position.
- 18. Apparatus for conveying products comprising, a plurality of transversely juxtaposed devices for conveying products arriving at least on average at a particular rate in a particular longitudinal direction, with a particular longitudinal spacing, each of said devices including first conveyor surfaces in succession in said particular direction, means for moving said first conveyor surfaces in said particular direction at a particular speed equal to the product of said particular rate and said particular spacing and means for placing said products on the most upstream first conveyor surface, with reference to said particular direction, at least on average at said particular rate, a second conveyor surface between two first conveyor surfaces, means for moving said second conveyor surface in said particular direction at a speed oscillating systematically about said particular speed at a rate equal to said particular rate, said apparatus further comprising means for introducing a particular phase difference into the oscillation of the speeds of movement of respective second surfaces of said devices and for placing products on respective most upstream first conveyor surfaces, with reference to said direction, at least on average at said particular rate.
US Referenced Citations (10)
Foreign Referenced Citations (2)
Number |
Date |
Country |
1924123 |
Mar 1971 |
DE |
WO 91 08971 |
Jun 1991 |
WO |