The invention relates to lines for the continuous heat treatment of a metal strip, such as annealing lines or metal or organic coating lines.
In these types of lines, the strip is cooled, according to the prior art, using cooling boxes that cool by blowing a gas, for example, a mixture of nitrogen and hydrogen, in a closed cooling chamber of an annealing line or of a galvanizing line upstream of the zinc bath or by blowing air for example in a cooling tower after galvanizing.
The phenomenon of strip instability in the cooling zones is known and is, for example, manifested by a twisting offset of the strip about its longitudinal axis until a stable position is reached, or alternately in the form of torsional oscillations.
It is also a common experience, depending on the type of rolling process, for the edges of the strip to be longer than the center. In this case, the center of the strip is held taut while its edges “float” and may touch one of the surfaces of the cooling boxes when in the extreme positions of their oscillations. It may also happen that the strip has a long center and edges that are held taut, which may result in the strip touching one of the surfaces of the cooling boxes at its center.
The formation of thermally induced folds on the surface of the strip in the cooling zone is a problem regularly faced by the operator of these installations, in particular in the case of wide strip of small thickness. The origin of these folds is also well known. As explained in patent FR 2 802 552 (99/16011) or in patent EP 1 108 795, the formation of folds is caused by slope discontinuity in the cooling curve that generates a compressive stress in the strip. A fold on the surface of the strip is produced if the compressive stress caused by the cooling discontinuity is greater than a limit value.
The object of the invention is to provide a method and a device intended for controlling the position of the strip in a cooling zone in air or in atmosphere, for example, a reducing atmosphere, for the purpose of preventing it from touching the walls of the equipment in the cooling zone, while making the strip follow a theoretical cooling curve corresponding to an intended thermal objective while reducing the risk of fold formation.
A strip is generally cooled by boxes that blow air or a reducing atmosphere through holes or slits fed under pressure by an independent recirculation fan or by a fan common to several boxes. One or more heat exchangers are placed in the circuit, in order to cool the gas after its impact on the strip.
In general, the boxes are identical and fed at a constant pressure.
For a given geometry of the holes or slits and for a blown gas of given composition and temperature, the blowing speed at the holes or slits and therefore the heat exchange between the gas and the strip, and the air pressure exerted by the gas on the strip are directly dependent on the pressure present in the cooling boxes.
In an installation with, for example, three or more cooling boxes that follow one after another in the longitudinal direction of the strip, different cooling curves may occur corresponding to the different pressure settings in the boxes. In a first case, the pressure settings in the three boxes may result in small differences in the cooling slope over the entire duration of the process, thereby preventing the occurrence of folds in the strip. In another case, on the contrary, the cooling of the intermediate box may for example be greater than that of the outermost boxes, thus creating a large difference in cooling slope, which may generate folds in the strip.
Patent FR 2 796 139 (99/08709), or patent EP 1 067 204, discloses a device intended for controlling the position of the strip inside the cooling section in the case of vibration or an offset relative to the central position. This configuration provides settings for the pressures, allowing the blown gas flow rate to be modified along the transverse direction of the strip. This solution allows the supply pressure in the various transverse zones of a given box to be varied, on each side of the strip so as to counteract the rotation of the strip about its longitudinal axis. These adjustments are generally carried out manually by the operators. It frequently happens that the desire to prevent any contact of the strip with the cooling boxes induces fold defects of thermal origin caused by inadequate cooling resulting from inappropriate settings of the cooling distributions. Therefore, despite the presence of transverse setting means of the supply pressures in the boxes, the operators do not often use them, or do not correct a setting deemed to be good, for fear of degrading the situation. Thus, for want of optimally exploiting the available setting means, the thermal or contact defects on the surface of the strip are reduced by reducing the speed of the line or by limiting the width of the strip to be produced, thereby limiting the tonnage produced by the line.
Thus, the methods and devices according to the prior art cannot simultaneously and effectively control the cooling curve of the strip and keep said strip in position in a cooling zone. In addition, owing to imperfections in this prior art, these methods and devices, if they are not implemented correctly may induce defects in the products.
The proposed invention provides a solution to this problem.
According to the invention, a method of cooling a metal strip by cooling boxes that cool by blowing a gas, in particular air or a mixture consisting of nitrogen and hydrogen, in a continuous heat treatment line, is characterized in that:
Thus, the theoretical longitudinal pressure distribution in the successive blowing sectors in the run direction of the strip corresponding to an intended strip cooling curve is adapted so as to take into account a change in the position of the strip relative to the blowing sectors so as to avoid any contact of said strip with the walls of the equipment in the cooling zone without modifying the cooling curve.
The desired theoretical cooling curve does not have a break in slope.
Each unitary blowing sector may be equipped with at least one sensor for measuring the blowing pressure and with at least one actuator for adjusting the pressure in each of these unitary sectors; and
As a variant, each unitary blowing sector may be equipped with at least one device for measuring the blowing flow rate and at least one actuator for adjusting the pressure in each of these unitary sectors; and
Preferably, each box is divided into at least two, and advantageously three, unitary blowing sectors over the width of the strip.
According to one exemplary embodiment of the invention, the control/regulation system is programmed so as:
A “longitudinal slice” is the set of blowing sectors located on either side of the strip along the cooling zone in the run direction of the strip and placed at the same distance from the axis of the strip.
According to one exemplary embodiment, the control/regulation system can take into account a manual setpoint or an automatic setpoint for setting the pressure of one or more blowing sectors.
If a change in pressure is required, manually or automatically, in one or more blowing sectors in order to correct the position of the strip, the control/regulation system adjusts the pressure settings in the other blowing sectors so that the strip is placed in a position that avoids any contact of the latter with the walls of the equipment in the cooling zone and that, at any point on the strip, the temperature follows a desired theoretical cooling curve.
The pressures adjusted on either side of the strip so as to correct the position of the strip are defined so that their resultant achieves the overall thermal objective defined for the section in question and over the entire width of the strip, depending on the desired theoretical cooling curve.
In one exemplary embodiment of the invention, the automatic control/regulation system may determine:
The pressures in the unitary sectors of several boxes located on one side of the strip may be increased or decreased simultaneously so that a correction to the position of the strip parallel to itself is applied.
The pressures adjusted so as to correct the position of the strip are defined so that their resultant corresponds to the overall thermal objective defined for the section in question and over the entire width of the strip according to the desired theoretical cooling curve.
According to another option, the pressures in the unitary sectors of a given level located on each side of the strip are adjusted so as to apply a correction to the position of the strip as a twist about its main axis.
According to yet another option, for holding the strip in position, an alternating setting of the pressure along the run direction of the strip is provided in the cooling boxes, with a higher pressure in one box followed by a lower pressure in the next box placed on the same side as the strip, and a higher pressure in one box corresponds to a lower pressure in the box facing it on the other side of the strip so as to produce an alternating deformation of the strip.
Thus, by implementing the invention it is possible to apply a “multiprogram” correction to the position of the strip without modifying the thermal cooling cycle applied to the strip. The correction may be introduced manually into the system or may be controlled by strip position sensors in the furnace.
The setpoints for setting the pressure in the blowing sectors may be delivered by a computer on the basis of a thermomechanical model that takes into account the nature of the material of the strip and the heat treatment to be applied to the strip.
The algorithm for controlling the cooling curve and for stabilizing the position of the strip may use fuzzy logic and/or neural systems.
The invention also relates to a device for cooling a metal strip in a continuous heat treatment line, comprising cooling boxes which cool by blowing a gas, in particular air or a mixture consisting of nitrogen and hydrogen, which follow one after another in the run direction of the strip, characterized in that:
Each blowing sector may be equipped with at least one sensor for measuring the blowing pressure and/or with a device for measuring the blowing flow rate, and the information coming from the sectors and/or from the blowing flow rate measurement devices is sent to the control/regulation system.
Preferably, the boxes have a unitary dimension in the run direction of the order of one meter, and each box is divided into at least two unitary blowing sectors over the width of the strip for a right/left correction, or at least three sectors for a center/edge correction.
The control/regulation system is designed to adjust all the pressures in the unitary sectors of the cooling zone according to a given pressure map in the directions parallel and perpendicular to the run direction of the strip by the choice of setpoints introduced into the system in such a way that the settings obtained are adapted according to the nature of the strip and to the transverse profile of the strip upon entering the cooling section.
The control/regulation system is designed to make, when necessary, for example on the basis of manual setpoints introduced into the system, an adjustment to all the pressures in the boxes in the cooling zone, which results mainly in a correction to the position of the strip as a twist about its main axis.
The control/regulation system is also designed to make, when necessary, for example on the basis of manual setpoints introduced into the system, an adjustment to all of the pressures in the boxes of the cooling zone, which results mainly in a correction to the position of the strip so as to produce an alternating deformation of the strip along its longitudinal direction.
The control/regulation system is programmed so as to determine:
The invention consists, apart from the abovementioned arrangements, of a number of other arrangements which will be explained in greater detail below with regard to exemplary embodiments described with reference to the appended drawings, which embodiments are in no way limiting. In these drawings:
The drawings, especially
The cooling device comprises, as shown schematically in the drawings, on either side of the strip 1, boxes 4, 4a, 4b . . . 4′, 4′a, 4′b . . . for blowing air or a reducing atmosphere through holes t or slits fed under pressure by an independent recirculation fan 2 specific to each box or by a fan common to several boxes, as shown in
According to one exemplary embodiment of the invention, shown in
In general, a box 4, 4a, . . . 4′, 4′a, . . . extends over the entire width of the strip. However, it is possible to juxtapose, horizontally, several boxes of smaller width than that of the strip, the total width of the boxes covering the width of the strip.
For a given geometry of holes or slits and for a blown gas of given composition and temperature, the blowing speed through the holes or slits and therefore the heat exchange between the gas and the strip and the pressure exerted by the gas on the strip are directly dependent on the pressure in the cooling boxes 4, 4a, . . . 4′, 4′a, . . . .
According to the invention, the blowing boxes 4, 4a, . . . 4′, 4′a, . . . are divided up in the direction perpendicular to the run direction X of the strip into a plurality of unitary blowing sectors. Each box has, along the run direction X of the strip, a small unitary dimension h, that is to say less than two meters, preferably of the order of (close to or equal to) one meter and comprises several blowing nozzles or rows of holes.
Each box is divided into at least two, preferably three or five, unitary blowing sectors over the width of the strip. Each sector is equipped with at least one pressure sensor 7 and with at least one actuator, for example in the form of a control valve 6 or a similar member. As a variant, for each unitary sector, the actuator may be an independent fan 2, as illustrated in
To complement the pressure sensor 7, it is also possible to integrate, into each blowing sector, a probe for measuring the temperature of the blown gas.
It is also possible to provide for each unitary blowing sector, instead of or as a complement to the pressure sensor, a device 8 (
These pressure, temperature and/or flow rate measurements are sent to a control/regulation system R (
Thus, a veritable meshing (
The sensors 7 and actuators 6 are connected to the control/regulation system R.
Shown in
The control/regulation system R controls the actuators 6, 2 so that, at any point on the strip, the temperature follows a desired theoretical cooling curve but does not have a break in slope, incorporating the strip position correction introduced manually or depending on the information received from a strip position sensor on the line so that the strip is held in a position that avoids any contact between said strip and the walls of the equipment in the cooling zone.
The pressure and temperature measurements allow the blowing speeds in each sector to be adjusted so that there is no difference in fluid flow action on the various sections of the strip that could run the risk of deforming the strip, or, on the contrary, in such a way as to create a controlled difference in fluid flow action on the strip enabling an incorrectly positioned strip to be corrected.
The system R comprises a computer, which determines:
This adjustment to the pressure settings on either side of the strip is possible, without being prejudicial to the desired cooling curve being followed, since the same overall cooling of a zone in question of the strip may be obtained:
In other words, the control system R is programmed, with suitable software, so as to determine:
According to one exemplary embodiment of the invention, the control system R is programmed to treat the unitary cooling sectors per longitudinal “slice” parallel to the run direction of the strip.
Derived from this curve F is the efficiency, or power, of the heat exchange for each pair of unitary sectors located on either side of the strip at a given position along the length of the cooling zone (in the same horizontal row) according to the temperature of the blown gas. The control system R will generate a pressure setpoint for each box 4, 4a, . . . 4′, 4′a, . . . and for each unitary sector 4α, 4β, . . . 4aα, 4β, etc. of this box. This pressure setpoint could be used to control the rotation speed of each fan 2 or the position of the pressure-regulating valve 6. The pressure setpoints for the various blowing sectors make it possible to obtain not only the desired cooling but also the positioning of the strip.
The system R for controlling and regulating the cooling section will, on demand by the operator or depending on reception of information from a sensor for determining the position of the strip on the line, recalculate the pressure setpoints for each part of each box at each level of the cooling zone so as to obtain the pressure curves for the “+” sectors and “−” sectors that correspond to curves E and G in
In this way, it is possible for the cooling on one face of the strip to be continuously reduced, and proportionally increased on its other face over the length of the cooling zone according to curves E and G so as to move the strip parallel to itself so as to eliminate any risk of contact with the blowing boxes.
The invention also allows all the pressures in the boxes of the cooling zone to be adjusted according to a given pressure map along directions parallel and perpendicular to the run direction of the strip by choosing a manual setpoint so that the settings obtained are adapted to the nature of the strip and to the transverse profile of the strip upon entering the cooling section. For example, a first setpoint will be adapted to a strip having edges longer than the center and a second setpoint will be adapted to a strip with a long center.
Adjusting all the pressures in the boxes and in their unitary sectors within the cooling zone results for example mainly in:
According to one exemplary embodiment of the invention, the setpoints for setting the pressure in the blowing sectors are obtained by a computer on the basis of a thermomechanical model that takes into account the nature of the material of the strip and the heat treatment to be applied to the strip. The algorithm for controlling the cooling curve and for stabilizing the position of the strip uses for example fuzzy logic and/or neural systems.
The method of the invention therefore enables the cooling pressures to be adjusted over the entire length of the cooling section according to a theoretical curve or optimum practical curve, without the risk of folds appearing or with a minimum risk thereof, and to do so by correcting an error in the position of the strip by incorporating manual setpoints or setpoints derived from a position sensor in terms of shape or twist without incurring an additional risk of folds and without reducing the production capability of the line.
Number | Date | Country | Kind |
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06 01504 | Feb 2006 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2007/000264 | 2/7/2007 | WO | 00 | 1/8/2009 |