The invention relates to a method and to a device for compensating a temperature-induced change in length of an actuator unit arranged in the housing of a fuel injector.
It is already known for a common-rail injection system having one or more fuel injectors, which inject the fuel directly into the cylinders of the internal combustion engine, to be used for diesel or gasoline engines. The fuel injector has an actuator unit which is arranged in a housing and which, when activated, actuates a valve unit. The central drive element of the actuator unit is a piezoelectric actuator which is actuated by at least one electrical activation pulse and which imparts a corresponding lift. A minimum idle stroke of for example 2 μm is formed between the actuator unit and the valve unit in order to ensure that the spray holes of the fuel injector are reliably sealed off in the rest state.
It is also known that the coefficient of thermal expansion of the actuator unit cannot be fully matched with that of its housing, and that temperature differences between the actuator unit and its housing can occur in particular in dynamic operation. This results, as a function of the temperature, in small differences in length between the actuator unit and the housing, which can lead to a change in the idle stroke. Since the length expansion of the actuator unit is relatively small in any case, at different operating temperatures, even the smallest changes in length of the actuator unit can have a massive impact on the injection behavior of the fuel injector since the idle stroke can unfavorably be correspondingly decreased or increased.
To solve said problem, it has hitherto been attempted to determine the dynamic behavior of the temperature of the actuator unit. From the temperature, it is then possible, from the known material constants or by empirical tests, to determine what influence the temperature has on the change in length of the actuator unit.
In DE 19931233 A1, it is proposed to determine the temperature of the actuating element (actuator unit) by means of a so-called small capacitance. The small capacitance is measured in an activation interval during which the fuel injector is not active. To measure the small capacitance, one or more test pulses are required by means of which the actuator unit is activated. Said method has the disadvantage that additional test pulses must be determined and applied in order to be able to measure the small capacitance. Furthermore, said method provides relatively imprecise results because present operating parameters, such as occur only during an active activation, cannot be measured.
In WO 2002092985, it is likewise proposed to take the capacitance of the actuator unit into consideration as a measure of the temperature. However, it is not possible to identify from said publication whether for example a temperature distribution is taken into consideration in the actuator unit. Furthermore, it is not possible to identify how the correction of the activation voltage is supposed to be configured in particular with regard to different operating states of the fuel injector.
In EP 1138935 B1, it is proposed, in the case of a piezoelectric actuator unit, to estimate the piezo temperature from the relationship between the charging energy and the energy recovered from the discharging process.
Furthermore, EP 1811164 B1 discloses a method in which the piezo temperature of a piezoelectric actuator unit is calculated on the basis of a model which accesses the fuel temperature at the pump inlet, the cooling water temperature, the rotational speed and the injection quantity.
According to various embodiments, a method and a device by means of which a temperature-induced change in length of the actuator unit is reliably compensated without significant expenditure by means of direct measurement of the capacitance during an active activation pulse.
According to an embodiment, in a method for compensating a temperature-induced change in length of an actuator unit arranged in a housing of a fuel injector, firstly the capacitance of the actuator unit being determined, the temperature of the actuator unit being determined from the capacitance, and a subsequent active activation pulse for the actuator unit being corrected taking into consideration the determined temperature, wherein the measurement of the present capacitance of the actuator unit is carried out during the operation of an internal combustion engine directly during at least one active activation pulse for the actuator unit.
According to a further embodiment, the capacitance of the actuator unit can be measured as a function of at least one operating parameter of the fuel injector. According to a further embodiment, the capacitance of the actuator unit can be determined as a function of the pressure, the temperature, the actuation energy, the activation duration, the fuel type and/or other influential factors. According to a further embodiment, the capacitance can be measured at the end of a charging process or during the holding phase of the active activation pulse. According to a further embodiment, the capacitance can be determined as a function of the thermal coupling between the actuator unit and its housing. According to a further embodiment, the temperature-induced change in length of the actuator unit can be corrected by changing the timing or by means of a changed actuation energy for the activation pulse. According to a further embodiment, to compensate the temperature-induced change in length of the actuator unit, a timing change can be converted into an equivalent change in the actuation energy, or vice versa. According to a further embodiment, the conversion values for the timing change or of the equivalent actuation energy can be stored in the form of a table, curve or as a formula.
According to another embodiment, a device for compensating a temperature-induced change in length of an actuator unit arranged in a housing of a fuel injector, for a method as mentioned above, may have a program-controlled processing unit, having a measuring device for the capacitance of the actuator unit, having a memory and having a program for compensating the temperature-induced change in length, wherein the program is formed with an algorithm by means of which the capacitance of the actuator unit can be measured during the operation of an internal combustion engine directly during at least one active activation pulse for the actuator unit.
According to a further embodiment of the device, the capacitance can be measured as a function of at least one operating parameter, for example the pressure, the actuation energy and/or the temperature. According to a further embodiment of the device, a table regarding the relationship between the capacitance and/or the actuator temperature as a function of the actuation energy and the pressure can be stored in the memory. According to a further embodiment of the device, a quantity characteristic map can be stored in the memory, by means of which quantity characteristic map, at any desired operating point of the fuel injector, a determined timing change is converted into an equivalent change of the actuation energy and vice versa. According to a further embodiment of the device, the program can be designed to compensate a temperature-induced change in length of the actuator unit by changing the timing for the activation pulse and/or by changing the actuation energy.
An exemplary embodiment is illustrated in the drawing and will be described in more detail in the following description.
The method and device according to various embodiments for compensating a temperature-induced change in length of an actuator unit and having the characterizing features as described above yield the advantage that the measurement of the present capacitance, and the present temperature determined therefrom and the temperature-induced change in length of the actuator unit, are determined directly during the operation of an internal combustion engine during an active activation pulse for the actuator unit. An additional test pulse is not required. Such a measurement process is significantly easier and more advantageous to implement. Furthermore, improved and more reliable measurement values and results are obtained because the attainable correction quality is for example not dependent on a distorted signal-noise ratio. It is also considered to be advantageous that, in the case of a multiple injection which has for example 5 or 6 activation pulses, the measurement may be carried out or repeated during any desired activation pulse.
The measures specified according to various embodiments yield advantageous refinements of and improvements to the general method and device as described above. It is considered to be particularly advantageous for the capacitance of the actuator unit to be measured as a function of at least one operating parameter of the fuel injector. In this way, real conditions can be replicated, such that the correction of the temperature-induced change in length can be carried out more effectively and precisely.
Another aspect of the various embodiments can also be seen in that the capacitance of the actuator unit is determined as a function of the pressure, the temperature, the actuation energy, the activation duration, the fuel type and/or other influential factors. This leads to a reliable correction of the temperature-induced change in length.
It has also proven to be advantageous for the capacitance of the actuator unit to be measured at the end of a charging process or during the holding phase of the active control pulse. The time for the desired capacitance measurement can be very easily determined during the active activation pulse, because the start and the profile of the activation pulse are predefined and therefore known. It is thus possible, for example, for the capacitance measurement to take place 180 μs after the start of the activation pulse.
According to another embodiment the capacitance can be determined as a function of the thermal coupling between the actuator unit and its housing.
For the correction according to various embodiments, it is provided that the temperature-induced change in length of the actuator unit is corrected by means of a simple change of the timing for the activation pulse. It is alternatively provided that the actuation energy for the activation pulse is adapted in order to obtain a corresponding change in temperature for the actuator unit.
According to another embodiment, the temperature-induced change in length of the actuator unit can selectively be converted by means of a timing change into an equivalent change in the actuation energy, or vice versa. The conversion is advantageously carried out by means of a table stored in a memory, a stored characteristic map, a curve or by means of a mathematical formula.
In modern motor vehicles, use is made of internal combustion engines, which are generally formed with a common-rail injection system for injecting fuel. In the common-rail injection system, use is made of one or more fuel injectors by means of which the fuel, for example diesel oil or gasoline, is injected at high pressure directly into the cylinders of the internal combustion engine.
The actuator unit 3 is fixedly connected with its upper end to its housing 2. The lower end of the actuator unit 3 is closed off by a base plate 4 and is movable in the longitudinal direction. A valve body 8 with a mushroom-shaped valve 6 and with a valve piston 5 is arranged below the base plate 4. The mushroom-shaped valve 6 can be controlled by means of pressure on the valve piston 5. A minimum gap of for example L=2 μm is formed as an idle stroke between the base plate 4 and the valve piston 5. The idle stroke L is necessary in order to ensure that, in the non-activated state of the actuator unit 3, the spray holes at the lower end of the fuel injector 1 are reliably closed such that no fuel can emerge.
The actuator unit 3 is activated by means of at least one electrical activation pulse and, depending on its design, generates a change in length of approximately 30 to 50 μm. As a result of the change in length of the actuator unit 3, the base plate 4 presses against the valve piston 5 and opens the mushroom-shaped valve 6. The hydraulic switching mechanism thereby triggered finally has the result that spray holes, which are situated in the lower part of a valve body 8, for the discharge of fuel are opened.
In general, for an injection cycle, a plurality of injection pulses is used in order to optimally control the combustion of the fuel. For example, in the case of a diesel injection, 5 to activation pulses are activated, with one or two pilot injections being discharged before a main injection. After the main injection, an accumulated small injection may follow, and approximately 2 to 3 ms after the main injection, for a regeneration mode, a further 1 to 2 activation pulses are activated.
According to various embodiments, the capacitance of the actuator unit 3 is measured during at least one of the abovementioned activation pulses per cycle. In principle, the capacitance of the actuator unit may be measured during any desired activation pulse and the measurement may be repeated as often as desired. In a specific exemplary embodiment, the capacitance is measured during the charging process of an active activation pulse, for example at the end of the charging process after approximately 180 μs. Alternatively, the capacitance may also be measured during the subsequent holding phase of the active activation pulse. Since the time of the start of the charging process of an active activation pulse is known, the trigger (measurement start) for the measurement of the capacitance may be selected at any desired time, since the injection process is not influenced by the measurement. To determine the capacitance of the actuator unit, the voltage reached at the time of triggering is measured, and the charging current is integrated over the charging process up to the triggering point. The integration of the charging current over the time yields the entire charge that has flowed into the actuator unit 3. From the charge and the voltage, the present capacitance of the actuator unit 3 is determined by simple quotient formation.
A particular advantage of various embodiments is that the measurement of the present capacitance of the actuator unit 3 can be carried out during dynamic operation of the internal combustion engine at one or more active activation pulses. A test pulse for determining the capacitance is not required. A further advantage according to various embodiments also arises in that, by means of the direct measurement during an active activation pulse, the present operating parameters of the fuel injector 1 are automatically taken into consideration. In this way, the method according to various embodiments is particularly realistic and reliable because the influences of the actuation energy, of the pressure (rail pressure), of the temperature, of the fuel type and of other influential factors are explicitly taken into consideration in the determination of the capacitance.
Below, the relationship between the temperature Ta of the actuator unit 3 and the temperature TG of the housing 2 of the drive unit 7 will be explained in more detail on the basis of the diagrams of
A total of four temperature curves a,b,c,d are illustrated in the diagram of
A measurement section Ma lies in each case between two needle tips of a curve. Within in each case one measurement section Ma, the pressure in the system is held constant and the activation duration of the activation pulse is reduced. As can be seen from the diagram, the capacitance CAPA is approximately constant over a relatively long time. Said capacitance rises slightly at the end of the measurement section Ma and subsequently falls with a needle tip. The needle tips arise in that the activation duration of the activation pulse is reduced to such an extent that also the charging duration and therefore the energy of the activation pulse is reduced. In this way, a smaller overall amount of energy is supplied to the actuator unit.
What is crucial is that, when considering an individual curve, that is to say for a constant chamber temperature TK, from left to right the pressure in the common rail system is constant for as long as no needle tip occurs, and the pressure is thereafter raised. At the same time, the measurement curve contains the information that the maximum charge which is applied to the actuator unit is dependent on the pressure. Overall, one is provided with the information as to what pressure measurement is carried out at and for what activation duration (timing) measurement is carried out and what charge energy has been applied to the actuator unit. It is therefore possible from said measurements to extract the capacitance CAPA substantially as a function of the pressure and the activation.
If the capacitance measurement takes place at different chamber temperatures, a change in the capacitance CAPA is obtained as a function of the temperature. For example, in the curve a (test chamber temperature TK=30° C.), CAPA=6.0 μF is measured as the lowest capacitance. For curve d, with a test chamber temperature TK=80° C., the lowest value obtained is in contrast a capacitance of approximately 6.6 μF. The curves b and c show corresponding intermediate values for the capacitance at test chamber temperatures of 40° C. and 50° C.
The solid lines in curves c, d show the determined average values for the capacitance CAPA.
Since the curves of
In a block 40 of
The measured capacitance value must furthermore be isolated from disturbing temperature influences. This takes place by means of the diagram of
The diagram of
The diagram of
The above-described diagrams or the block circuit diagrams illustrate the algorithm according to various embodiments for compensating the temperature-induced change in length of the actuator unit 3. The algorithm is realized preferably in the form of a program which can be executed by a processor unit.
The block circuit diagram of
As has already been illustrated in
The upper part of
Furthermore, the output signal of the PT1 block (block 71) is coupled to the diagram of a block 72. The diagram of the block contains a characteristic map reflecting the relationship between the relative change of the timing of the activation pulse and the temperature difference dT_BG/d_Temp (y axis). The temperature TG of the housing of the drive unit 7 is plotted on the x axis. The characteristic map practically contains the temperature coefficients of the materials used for the housing of the drive unit 7. The result is multiplied, in the block 74, with the temperature difference, and is added, in an adder 77, to the output signal of the block 75. At an output 76, therefore, there is provided a corrective value for the timing of the activation signal, by means of which corrective value the idle stroke L is corrected as a function of the temperature-dependent change in length of the actuator unit 3.
To clarify the compensation diagram,
The schematized formula of
MF=MF(TI,pressure)→d—MF/d_TI.
The timing correction and/or the energy correction can be determined in conjunction with the gradient d_MF/d_EGY.
Number | Date | Country | Kind |
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10 2008 045 955.0 | Sep 2008 | DE | national |
This application is a U.S. National Stage Application of International Application No. PCT/EP2009/060714 filed Aug. 19, 2009, which designates the United States of America, and claims priority to German Application No. 10 2008 045 955.0 filed Sep. 4, 2008, the contents of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2009/060714 | 8/19/2009 | WO | 00 | 4/14/2011 |