This application is a national stage entry of international application number PCT/EP2004/006637, having international filing date Jun. 18, 2004, which was not published in English, which claims priority to German patent application number DE10328287.4, filed Jun. 23, 2003 and German patent application number DE10353352.4, filed Nov. 14, 2003, the entireties of which are incorporated by reference.
The invention relates to a method for extracting extraction products in underground mining operations using the caving method, whereby extraction products collapsing in an upper gate area are extracted via at least one extraction funnel or the like in the bottom rock into an extraction path driven below the gate, and are transported away in said extraction path by means of an extraction conveyor. The invention is further directed at an arrangement for extracting extraction products in underground mining operations using the caving method, the extraction product, after collapsing in a working gate area, being extractable via at least one extraction funnel or the like arranged in the bottom rock of the working gate and open to an extraction path driven below the gate, and being transportable away by means of an extraction conveyor arranged in the extraction path. Finally, the invention also relates to a loading ramp, as can be used in a preferred manner with the method and arrangement according to the invention.
DE 100 46 497 A1 has proposed a method for extracting extraction products, in particularly ores, e.g. copper ore, in which, after a working device has advanced, ore or the like collapsing or intentionally broken from the roof of an extraction gate is discharged through extraction funnels, chute holes or the like arranged in the floor of the gate into extraction paths driven below the gate, in which the won material reaching the extraction path through the extraction funnels, chute holes or the like is transported away by means of conveying devices.
The known method and arrangement are usable provided the extraction product breaking from the roof of the extraction gate has a comparatively small and not highly variable grain size which allows downward discharge into the extraction paths even through chute holes or extraction funnels having a comparatively small cross-section. The known method and the known arrangement are limited to the extraction of products of small grain size, since a too-large cross-section of the extraction funnels or chute holes arranged above the extraction conveyor would lead to an unduly large quantity of material reaching the extraction conveyor, which could not be reliably transported away. In that case the conveyor can be quickly encumbered by extraction product to be transported away. A further disadvantage of the known method is the high rate of wear to which the extraction conveyors are exposed even when extracting fine-grained material, since the latter falls freely in a substantially unbraked manner through the extraction funnels into the extraction path, for the most part directly on to the conveying element of the extraction conveyor.
It is the object of the invention to improve the known method and the known arrangement that even won material having large grain size which collapses in the gate area can be extracted and transported away via extraction paths located below said gate.
This object is achieved with the method according to the invention in that the at least one extraction funnel is arranged laterally beside the extraction conveyor and leads at its lower end into a ramp surface inclined towards the extraction conveyor, and in that the extraction products are transported via the inclined ramp surface to the extraction conveyor.
Through the arrangement of the extraction funnel or funnels laterally beside the extraction conveyor, and the redirection of the throat cross-section of the funnel or funnels on to the inclined ramp surface it is achieved, firstly, that the won material reaching the extraction path from the gate through the extraction funnel or funnels is considerably braked before being transferred to the extraction conveyor, and therefore no longer reaches the conveying element practically in free fall. In addition, the laterally offset arrangement of the extraction funnel or funnels makes it possible to dimension its or their cross-section considerably larger than with the method known hitherto, and therefore to extract larger fragments without the extraction funnel being blocked thereby. The inclined ramp surface also leads to self-regulation of the quantity of won material reaching the extraction path through the extraction funnel, since only a limited quantity of material per unit time can slide over the oblique ramp surface and reach the extraction conveyor. In this connection it is especially advantageous if the outlet of the inclined ramp surface facing towards the extraction conveyor is blocked by means of a blocking element when the degree of charging of the extraction conveyor exceeds a predefined value. It may be advantageous for the reliable removal of the extracted ore if the extraction product reaching the extraction conveyor via the ramp surface, or at any rate the parts of the extracted product which are so large that they cannot be transported by the conveyor, or can be transported in only a restricted manner, are reduced in size before or during their transfer to the extraction conveyor. Furthermore, it may be advantageous if the extraction products located in the outlet of the ramp surface are transported towards the extraction conveyor by means of an activatable conveying device, so that the transfer of the extracted materials to the extraction conveyor is ensured in all cases.
In conformity with the method according to the invention, the arrangement according to the invention is characterised by a loading ramp having a ramp surface aligned substantially transversely to the conveying direction of the extraction conveyor and inclined towards same, one end of which ramp surface, disposed higher, is located below the extraction funnel and the other end, disposed lower, forms an outlet to the extraction conveyor. To be able to install the loading ramp in the intended position below the extraction funnel in an especially simple manner, and to make possible regular maintenance and repair operations, it is especially advantageous if an auxiliary path disposed substantially parallel to the extraction path is provided, through which the loading ramp is accessible from the rear.
The loading ramp advantageously includes a loading ramp frame arranged in the region below the extraction funnel, and a base plate arranged on the floor. In this case the base plate may be braceable against the rock by means of one, preferably two props.
In a preferred embodiment of the invention, the inclination of the ramp surface varies over its length, the ramp surface then advantageously having a greater inclination below the extraction funnel than in the outlet region to the extraction conveyor. The ore material discharged through the extraction funnel is decelerated by the decreasing inclination of the ramp surface while passing over it, so that it impinges on the extraction conveyor at only low velocity.
It is also especially advantageous if the inclination and/or height of the ramp surface, or the impact plate forming same or the loading ramp frame, is adjustable. The arrangement may be so designed that the ramp surface or the impact plate forming same is pivoted at its rear end facing towards the auxiliary path. In addition, it is advantageously possible that the ramp surface or the impact plate forming same is fixable at different heights on the loading ramp frame, at its front end facing towards the extraction path, by means of a plug-in connection. This makes it possible to adapt the loading ramp optimally to different underground situations, or to different extraction conveyors or other peripheral units. In addition, this configuration facilitates repair work on the loading frame, or in some cases makes such repair work possible at all.
In an especially advantageous development of the invention, the loading ramp is provided with a blocking device. The latter may be arranged in or upstream of the outlet region. In a preferred embodiment the blocking device may consist substantially of at least one pivoted blocking flap which, depending on its position in the outlet region of the loading ramp, increases or decreases the passage cross-section for the won extraction product. As the forces exerted by the extraction product on the blocking flap may be considerable, it is useful if the swivel drive of the blocking flap consists substantially of at least one hydraulic cylinder.
The blocking flap may be swivellable about a substantially horizontal axis and may preferably be formed by a section of the ramp surface in its outlet region. In this embodiment, therefore, the inclination of the ramp surface is varied in the outlet region, if necessary to the extent that the inclination of the ramp surface is adjusted to zero or even to a negative inclination, so that the loading ramp no longer forms a continuously inclined slide surface to the conveyor but an approximately V-shaped trough in cross-section, in which the rock emerging from the extraction funnel is caught at least intermittently.
An alternative, advantageous embodiment is provided if the blocking flap is formed substantially by a closure composed of segments or sectors, which forms a preferably curved dam wall separating the feed zone of the ramp surface from the outlet region if required, which closure can be swivelled up and down about the horizontal axis by means of at least one swivel arm. In this case, therefore, the blocking flap acts in a very similar manner to a water barrage. The preferably curved dam wall has the particular advantage that the closure composed of segments or sectors can also be moved to its blocking closed position if the dam wall is charged with rocks or the like.
Another embodiment is also possible in which the blocking flap is swivellable about a substantially vertical axis and is formed by at least one, preferably two, flap(s) swivellable above the outlet region of the ramp surface in the manner of a gate. By swivelling the gate flap(s) the passage cross-section between the free sides of the gate and, if applicable, a side barrier of the ramp surface, can be adjusted very sensitively. A further alternative is provided if the blocking flap is formed by at least one swivellable gate extending downwardly from the roof of the extraction path or from a support frame and pivoted at its upper end about an approximately horizontal pivot axis disposed substantially parallel to the extraction conveyor.
In a further, alternative configuration of the blocking device, the latter may consist substantially of a sectional gate comprising a plurality of blocking segments articulated together and running in lateral guide rails. Similarly, it is possible for the blocking device to consist substantially of a roll-up gate comprising a plurality of articulated blocking segments that can the rolled up on a horizontal shaft arranged above the ramp surface. In both these embodiments, or in general, it is also possible for the blocking device to include or be formed by at least one swing flap suspended about a horizontal axis. In this case it is especially advantageous if a plurality of swing flaps are articulated together to form a swing flap curtain which constitutes the blocking device.
The loading ramp may include or form in the outlet region a conveying device which conveys in the direction of the extraction conveyor, with which conveying device parts of the extraction product which do not reach the conveyor automatically as a result of the inclination of the ramp surface can be fed thereto. The conveying device may be, for example a vibrating trough or an oscillating conveyor. It is especially advantageous if the conveying device includes or consists substantially of a thrust blade. This thrust blade may preferably be arranged on an inclined upper face of a wedge loader that is insertable in or below the won material at the front end of the loading ramp or its frame on the extraction path side. In this case the arrangement is advantageously such that the wedge loader can be advanced in the direction of the extraction path by means of thrust cylinders. These thrust cylinders may bear against the base plate of the loading ramp or its frame; in many cases it is still more advantageous if the thrust cylinders bear against an expanding frame including expansion cylinders that is braceable between the floor and the roof.
The thrust blade is preferably driveable by at least one clearing cylinder which may be arranged, for example, substantially parallel to the inclined upper surface of the wedge loader below a fixed cover plate, and bears at one end against a fixed bearing on the wedge loader and at the other end against a clearing beam that is displaceable by means of the clearing cylinder over a part of the upper surface of the wedge loader. In this case the clearing beam is preferably arranged at the front end of a thrust plate resting on the cover plate and displaceable over same.
In a further embodiment of the invention the conveying device is arranged on the loading ramp frame at least partially below the ramp surface and the front end of the conveying device facing towards the extraction conveyor projects from the latter in its operating state. The conveying device may be able to be advanced as a compact unit from the rear end of the loading ramp frame to its front end in the direction of the extraction conveyor. In particular, it is possible that the conveying device can be installed in the front, outlet region of the loading frame from the rear, through and below the loading ramp frame. This configuration also makes possible, in particular, simple replacement of the conveying device, for example, if it is damaged or worn. The worn or damaged equipment can then be transported away especially advantageously by means of the extraction conveyor, the conveying device being advanced up to the extraction conveyor with the aid of thrust cylinders bearing against the base plate of the loading frame or against an expanding frame and, after the cylinders and any other connections to the loading ramp have been uncoupled, being transferred to the conveyor in order to be transported away. The “new” conveying device is then transported to its working position through the auxiliary path from the rear of the loading ramp.
To prevent excessively large pieces of the extraction product from reaching the conveyor it is especially advantageous if a size reduction device for extraction products, which may comprise substantially a crusher, in particular an impact roll or jaw crusher, is associated with the loading ramp. However, it has been found to be especially advantageous if the size reduction device comprises essentially a chisel hammer or drill hammer active in the outlet region of the loading ramp and arranged above the ramp surface, with which device especially large pieces of won material can be reduced in size in a targeted manner. The chisel and/or drill hammer is preferably suspended from the roof of the extraction path or from a rail track arranged thereon and is displaceable in the longitudinal direction of the extraction conveyor at least over the width of the loading ramp.
A further preferred embodiment of the invention is provided if a lattice sieve, which may be arranged, for example, above the vibrating trough, is associated with the loading ramp. By means of such a vibrating sieve, also known as a “grizzly”, it is possible to grade the extraction product before transferring it to the conveying device, and initially to hold back large pieces of won material in order to reduce their size before transferring them to the conveyor, while smaller lumps of extraction product pass through the sieve meshes unhindered. In this case it is especially advantageous if the lattice sieve is coupled to the vibrating trough, whereby the grading process is assisted and size reduction of friable material is even effected by the sieve alone.
It has proved advantageous if the lattice sieve has a surface the inclination of which is variable relative to the loading ramp, it being possible so to design the arrangement that the lattice sieve includes two sieve screen sections which are articulated together and can be erected above the loading ramp in the manner of a roof. The adjustable inclination of the sieve screen produces different sieving results which are adjustable to different requirements. In addition, through the erecting of its screen or screen sections, the lattice sieve can serve as a blocking element for at least the larger pieces of won material conducted from the extraction funnel and may therefore, in some circumstances, completely replace or make superfluous an additional blocking device.
The extraction conveyor may be arranged below the outlet region of the loading ramp, facilitating the transfer of material. The loading ramp is preferably provided at the free end of its outlet region with a loading flap extending over a side wall of the extraction conveyor, so that, in being transferred to the conveyor, the won product does not fall between the latter and the loading ramp.
The extraction conveyor may be a drag link conveyor or preferably a vibrating trough conveyor, as commonly used in underground mining.
The invention provides a loading ramp for extracting extraction products in underground mining operations using the caving method, in particular for use with the method and in the arrangement according to the invention, comprising a loading ramp frame having on its upper face a ramp surface inclined downwardly from a feed zone to an outlet region with a loading flap at its end, a blocking device including at least one adjustable blocking element being provided in the outlet region, by adjusting which the passage cross-section above the ramp surface towards the loading flap is variable. The inclination of the ramp surface may preferably be varied over its length, in which case the ramp surface preferably has a greater inclination below the extraction funnel than in the outlet region. A pivoted blocking flap may preferably be used as the blocking element.
The blocking flap of this loading ramp may be swivellable about a substantially horizontal axis and may be formed by a section of the ramp surface in its outlet region. A likewise very advantageous embodiment is provided if the blocking flap is formed substantially by a closure composed of segments or sectors, which closure includes a preferably curved dam wall separating the feed zone of the ramp surface from the outlet region if required and being swivellable up and down about the horizontal axis via at least one swivel arm.
It is also possible for the blocking flap to be swivellable about a substantially vertical axis and to be formed by at least one, preferably two, flap(s) swivellable in the manner of a gate above the outlet region of the ramp surface. The loading ramp may include or form in its outlet region a driven vibrating trough, and it is possible for the inclination of the surface of the loading ramp to be variable at least in the outlet region.
Finally, it is advantageous if a lattice sieve is associated with the loading ramp. Said sieve may be arranged above the vibrating trough and in an especially advantageous embodiment of the invention is coupled to the vibrating trough.
The lattice sieve may include a sieve screen the inclination of which is variable relative to the loading ramp; preferably it includes two screen sections articulated together that can be erected above the loading ramp in the manner of a roof.
Further features and advantages of the invention will be apparent from the following description in which preferred embodiments of the invention are explained in more detail with reference to examples and to the drawings, in which:
Only the lower part of the full thickness of the copper ore is worked with the gate face; by far the larger portion of the copper ore present, which forms the roof as the working gate advances, collapses after the stope support has passed through and is discharged downwards for extraction through extraction funnels 13 arranged in the floor 12 of the working gate 10, to be transported away by means of extraction conveyors 15 via extraction paths 14 driven at a vertical distance of approximately six meters below the working gate.
In
Referring also to
As is apparent from
In the second embodiment of the arrangement according to the invention, represented in
In the third embodiment of the arrangement according to the invention, represented in
In the fourth embodiment, according to
It can be seen from the drawing that the dam wall 47 can entirely close the part of the extraction chamber 16 above the ramp surface 17 up to the roof, while it opens the passage equally completely when the blocking flap is fully lowered.
In the embodiment of the invention shown in
The embodiment represented in
In the embodiment represented in
With the aid of the various blocking devices it is possible to restrict or completely block the outlet 21 of the inclined ramp surface if the degree of charging of the extraction conveyor threatens to become too large. Overloading of the extraction conveyor can thereby be effectively avoided.
To reduce large pieces of won material which reach the surface of the loading ramp through the extraction funnel to a size suitable for the extraction conveyor before they are transferred to the latter, a size reduction device 38 (e.g.,
It can be seen from the drawings relating to the first and second embodiments that the extraction conveyor 15 may be arranged below the outlet region 21, in which case the loading ramp is usefully provided at the free end of its outlet region 21 with a loading flap 44 extending over a side wall 43 of the extraction conveyor 15, so that small-grain won material cannot fall into the gap 45 between conveyor and loading ramp. In the exemplary embodiments illustrated the extraction conveyor is in the form of a vibrating trough conveyor; however, it is equally possible to use a different type of conveyor, for example, a drag link conveyor.
Finally,
It can be seen that in this embodiment the loading ramp 22 consists substantially of two main elements, a loading ramp frame 75 which, with an impact plate 76 arranged thereon, forms the part of the ramp surface 17 disposed below the extraction funnel 13, and a conveying device 77 which, in the embodiment shown in
The loading ramp frame 75 has a base plate 78 resting on the floor L of the extraction chamber 16 and having connection flanges 79 for two thrust cylinders 80 which are articulated at their other ends, on the piston-rod side, to the conveying device 77. When the thrust cylinders 80 are extended, the conveying device 77 is advanced from its pre-installation position represented in
In the embodiment represented in
The embodiment of the loading ramp 22 according to the invention represented in
The thrust blade 83 itself includes four clearing cylinders 89 (
It can be seen that in the two embodiments represented in
Finally, it can also be seen in
The invention is not restricted to the embodiments illustrated and described; rather, a number of changes and additions are possible without departing from the scope of the invention. For example, it is possible in the simplest embodiment of the inventive method and the inventive arrangement to dispense entirely with a loading ramp in the form of a frame arranged in the extraction chamber and to obtain the inclined ramp surface through a suitable inclination of the floor of the extraction chamber, i.e. to drive the inclined ramp surface directly into the rock. This especially inexpensive variant of the invention may be used in particular where a precisely defined angle of inclination, and in particular a change of inclination, is not important, at least in partial areas of the ramp surface. The blocking flap of the blocking device may also be suspended directly from the roof 40 of the extraction path, while corresponding in its function and direction of movement to the swing gate 35 of the third embodiment. Instead of a hydraulic drill hammer as the size reduction device, a crusher, for example, an impact roll crusher or the like arranged in the outlet region of the ramp upstream of the transfer to the conveyor, may be used in individual cases.
Number | Date | Country | Kind |
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103 28 287 | Jun 2003 | DE | national |
103 53 352 | Nov 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2004/006637 | 6/18/2004 | WO | 00 | 4/20/2006 |
Publishing Document | Publishing Date | Country | Kind |
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WO2005/001245 | 1/6/2005 | WO | A |
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4377310 | Gubin et al. | Mar 1983 | A |
5104239 | Sague | Apr 1992 | A |
5112474 | Douglas | May 1992 | A |
Number | Date | Country |
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402 498 | Sep 1924 | DE |
699 391 | Nov 1940 | DE |
871 359 | Mar 1953 | DE |
10 86 524 | Aug 1960 | DE |
1141 163 | Dec 1962 | DE |
12 15 484 | Apr 1966 | DE |
12 48 255 | Aug 1967 | DE |
32 45 339 | Jun 1984 | DE |
42 36 832 | May 1994 | DE |
Number | Date | Country | |
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20060208555 A1 | Sep 2006 | US |