The present invention relates to a method and a device for flame stabilization in a burner system of a stationary combustion engine, preferably a stationary gas turbine, in which a flow of an air/fuel mixture is produced and being swirled to form a vortex flow to which a swirl number is assignable before entering a combustion zone in which the vortex flow of the air/fuel mixture is ignited to form a flame within a reverse flow zone caused by vortex breakdown.
Thermal acoustic oscillations are currently one of the major concerns for gas turbine manufactures. When the heat release from the flame is coupled with the acoustics of the combustion chamber very high perturbation amplitudes can occur with detrimental effects on the life time at least of the combustor. Very often, thermal acoustic oscillations strongly limit the efficiency and significantly deteriorate emission values of the engine thus representing an additional difficulty for low NOx operation.
During operation, pressure oscillations may be generated that could cause mechanical damages to the combustion chamber and limit the operating window. Nevertheless, the frequency of these pressure oscillations may slightly change from gas turbine to gas turbine and, in addition, also for the same gas turbine it may slightly change during gas turbine operation, for example at part load, base load, during transitions etc.
Mostly gas turbines have to operate in lean mode for compliance to pollution emissions. The burner flame during this mode of operation is extremely sensitive to flow perturbations and can easily couple with the acoustics of the combustion chamber which may lead to thermo-acoustic instabilities. For this reason, usually burner systems are provided with damping devices which can be divided into active and passive damping systems. Passive damping systems like Helmholtz dampers are commonly implemented in burner systems which however have few draw backs, for example the requirement of large damping volumes for low frequencies which leads to issues with costs and available space. Moreover the absorption bandwidth of Helmholtz dampers is typically narrow and thus such damper systems are sensitive to detuning. Additional precaution must be taken concerning the prevention of ingestion of hot gases.
Active damping techniques are often based on the control of fuel mass flow rate and fuel distribution into the combustion chamber.
For example U.S. Pat. No. 3,748,852 A discloses a self-stabilized pressure compensated injector with fluidic oscillators having two outlets, both of which discharge into a combustion chamber. Fuel flow oscillates between the outlets and the flows therein are responsive to pressure variations in the combustion space.
EP 1 070 917 A discloses fluidic oscillators having two outlets, both referring to of discharge into a combustion chamber or mixing tube. Fuel flow is switched between the outlets by pressure fluctuations in the control inlets, which are dictated either by a separate controller or by a closed circuit feedback between the control inlets.
EP 1 331 447 B1 discloses a similar fluidic oscillator having two outlets but one of which is coupled by a feedback line with a fluidic control arrangement.
All known technical solutions for reducing or preventing generation of thermal acoustic oscillations in burner systems of stationary gas turbine engines are restricted to influence pressure oscillations inside the combustion chamber by varying the resonance property of the combustion chamber by acoustical coupling of Helmholtz resonators or by actively interfering pressure oscillations inside the combustion chamber by an anti-cyclically impact of modulated mass flow into the combustion chamber directly.
In most burner systems so called premix-burners are used in which a vortex flow of an ignitable air fuel mixture is generated before entering the combustor in which the vortex flow breaks down and forming a central revers flow zone (CRZ) which allows anchoring of the premix flame. For vortex generation different types of premix burner arrangement exist. Conically shaped premix burner comprising at least two part-cone bodies which enclose a conically expanding burner volume and limit tangential air inlet slots and feed channels for gaseous or liquid fuels, for creating a vortex flow of an air/fuel mixture, see for example EP 0 321 809 B1, in which a conical burner arrangement is disclosed being connected with the combustor zone directly.
EP 0 704 657 B1 discloses a conical premix burner arrangement having a mixing tube between the premix burner and the combustor additionally. The swirl intensity of the vortex flow can be expressed by the swirl number resulting from the arrangement of the corresponding cone angle, the air inlet slots and the number thereof.
Alternatively or in combination with a conically shaped premix burner a vortex flow of an air/fuel mixture can be formed or enhanced by an extra swirl unit, hereinafter referred to briefly swirler. There are axial swirler as disclosed for example in EP 2 728 260 A1 or EP 2 685 164 A1 or rotational swirler see for example EP 1 359 377 A1.
Based on a burner system of a stationary combustion engine, preferably a stationary gas turbine, in which a flow of an air/fuel mixture is produced and being swirled to form a vortex flow which is ignited to form a flame within a reverse flow zone caused by vortex breakdown, it is an object to enhance flame stabilization significantly using cost-minimized arrangements. Preferably such arrangements shall be upgradable in already existing burner systems as well integrable in new burner systems with little extra effort.
The object is achieved by the sum total of the features of claim 1 which concerns to a method for flame stabilization in a burner system of a stationary combustion engine. Claim 13 is directed to a device for flame stabilization in a burner system. The invention can be modified advantageously by the features disclosed in the sub claims as well in the following description especially referring to preferred embodiments.
The invention is based on the consideration that flame stabilization in modern stationary gas turbine combustors is realized via the use of swirled burners basically. These known burner systems impart a strong swirl component to the flow of reactance that leads to the generation of the CRZ by a known vortex breakdown mechanism. In the vicinity of the CRZ the flow velocities are as low as the turbulent flame speed, a very favourable condition for flame anchoring. Given these stabilization properties, the flame dynamics characteristics are mostly driven by the dynamics response characteristics of the CRZ, which are influenced mainly by formation of thermal acoustic oscillations in the burner system.
It is known from the open literature that swirl number perturbations from the swirl burner have significant effect on the flame transfer function, abbreviated FTF. The swirl number describes the degree of swirl of a vortex flow. The swirl number is defined by the ratio of the momentum of tangential velocity component and momentum of axial velocity component. The FTF describes the change in the rate of heat release in response to perturbations in the inlet flow as a function of frequency, i.e. it is a quantitative assessment of the susceptibility of combustions to disturbances.
In particular FTF shows maxima and minima in amplitude that are separated by a phase shift in swirl number perturbation equal to 180°. The frequency difference Δf between a maximum and minimum value of the FTF is given by the ratio between the bulk velocity of the vortex flow between the swirler and CRZ and twice the distance between the swirler and CRZ. For typical industrial gas turbines the distance between swirler and CRZ, which in most cases is defined by the length of a mixing tube, measures 0.2 m and the bulk velocity of the vortex flow is about 60 m/s, so that the frequency difference Δf=60/(2×0.2)=150 Hz. The frequency range of interest in which thermo acoustic oscillations occur and mainly affect the whole burner system ranges between 0 and 300 Hz so that the before mentioned sequence of maxima and minima it is usually limited to just a single maximum at approx. 150 Hz followed by a minimum. This sequence however, is clearly visible for longer but also unrealistic residence times within the mixing tube ranging between 12 and 15 ms (i.e. Δf=1/0.024=40 Hz)
What happens if the phase of the swirl number perturbation however is controlled actively in case of realistic short mixing tube length of about 0.2 m. By using computational fluid dynamics evaluations (CFD) it was obtained that by artificially altering the amplitude and phase of the tangential velocity perturbation at the swirler exit a significant peak reduction of FTF amplitude can be reached, i.e. the amplitude of flame oscillation, which is a passive response of the flame to the thermal acoustic oscillation within the burner system, can be reduced clearly by which additionally burner efficiency and burner emissions can be optimized.
Numerical results from CFD shown in
The top diagram in
Actively modulating the phase of swirl to the optimal value of 2 rad gives instead a minimum value of the FTF amplitude across all the frequency range (functions 3). The control of swirl number perturbation allows therefore a significant reduction in the amplitude of the flame dynamic response. It must be observed that the optimal phase of 2 rad is not a universal value but depends from the characteristics of CRZ and flame stabilization.
The before disclosed awareness shows that velocity fluctuations generated at the exit of the swirl burner, if taken under control, represent a powerful screw for mitigating flame dynamics in gas turbine combustors. The inventive concept therefore consists in an operating concept for burner systems of a stationary combustion engine, preferably a stationary gas turbine that allows reducing combustion dynamics by actively controlling swirl number perturbation at the exit of swirl burners.
The inventive method for flame stabilization in a burner system, preferably of a stationary gas turbine according to the features of the preamble of claim 1 is therefore characterized in that swirl number perturbation driven by thermo-acoustic oscillation inside the burner system is controlled by affecting the vortex flow actively before entering the combustion zone on basis of changing a flame transfer function assigned to the burner system with the proviso of minimizing pulsation amplitudes of the flame transfer function.
Basically the invention can be applied to all types of swirl burner concepts and with a huge number of different types of control methods or mechanisms for influencing the swirl number perturbation.
Typically the swirler swirls the flow of air/fuel mixture with a given swirl strength which is indicated by a swirl number depending on structural design of the swirler itself. As mentioned above there are conical, axial and radial types of swirler all providing an inlet and an exit. In a preferred embodiment the active control of the vortex flow will be performed at the exit of the swirler by influencing the flow dynamics of the vortex flow. Preferably affecting the vortex flow actively a velocity fluctuation characterized by phase and amplitude is embossed on said vortex flow such, that the phase of the velocity fluctuation is at least altered, preferably inverted to the phase of the FTF at least at one phase position on which an amplitude maximum of the FTF occurs. Preferably the vortex flow at the exit region of the swirler will be influenced by deviating at least the phase of the tangential velocity fluctuation respectively perturbation downstream the swirler from its natural value given by ϕ=−2πf L/UB with L=distance between swirler exit and CRZ and U=bulk velocity of the vortex flow between swirler and CRZ and f frequency.
Affecting the vortex flow perturbation at the end of the swirler actively can be performed as well in an open-loop based on information determined during commissioning of the burner system or in a closed-loop condition, based on information measured sensorial, preferably based on pressure prevailing in the combustion zone of burner system.
There are several technical possibilities for affecting the vortex flow actively, for example by harmonically modulating shape and/or position of the swirler inside the burner system and/or by controlling the vortex flow releasing the swirler either by modulated injection of at least one separate fluid flow into the vortex flow or by modulated altering the flow velocity of the vortex flow in the vicinity of swirler contour surfaces.
As will be described later harmonically modulating of the shape and/or position of the swirler can be realized by means of frictionless magnetic levitation in which the swirler provides several rigid swirler body segments which at least can be tilted and/or moved back and forth periodically on basis of frictionless magnetic the levitation. This concept affords that no additional fluid flow directed into the vortex flow is necessary.
On the other hand an active control of the vortex flow perturbation at the swirler exit end even can be realized by injection of at least one separate fluid flow, for example at least one flow of air, flow of fuel, flow of an air-fuel mixture or a flow of combustion products into the vortex flow by means of a controllable fluid device or rotating valve. In case of axial or radial swirler in which swirler vanes or bodies are arranged, each providing a trailing edge, small part of air or fuel or combustion products obtained by mixing and burning small amount of fuel and air can be injected at or near the trailing edge into the vortex flow to generate a fluid-dynamical impact onto the tangential velocity perturbation of the vortex flow which emits said swirler. In one preferred embodiment exit openings on the swirler vane surface in the region of the trailing edge are provided at the pressure and suction side so that fluid flows emit at both vane sides harmonically tuned to each other by modulation which can be operated via a fluid device or an external rotating valve which will be described in more detail in combination with the figures.
An alternative method for affecting the dynamics of the vortex flow at the swirler outlet is to alter the flow velocity of the vortex flow in the vicinity of swirler contour surfaces, for example by means of dielectric barrier discharge or by injecting synthetic jets by means of piezoelectric or hot gas plasma generation. The before mentioned techniques will be described in more detail by referring to embodiments shown in figures.
Affecting the dynamics of the vortex flow will be actively controlled by a control unit which provides information of swirl number perturbation driven by thermo-acoustic oscillation inside the burner system either determined during commissioning of the burner system, said information being stored preferably in a lookup table or said information are sensor signals measured by at least one sensor, preferably by a pressure sensor measuring pressure values prevailing in the combustion zone of the burner system.
The control unit actively controls means for affecting the vortex flow. Said means are integrated into the swirler in different ways depending on swirler type and technical function of said means.
In case of an axial swirler providing swirler-vanes each of which has a trailing edge, in a preferred embodiment the means are arranged at and/or close to the trailing edge and configured to generate a fluid-dynamical impact onto a tangential velocity perturbation of the vortex flow which emits said axial swirler.
An alternative mean concerns an electromagnetic arrangement which is applicable to an axial swirler also. Here the swirler-vanes are arranged rotationally around one common axis of rotation, and the mean is an actively controlled means of frictionless magnetic levitation that rotates the axial swirler vanes around said axis of rotation in opposite directions of rotation alternately.
In case of a radial swirler providing flow bodies which limit a flow channel in pairs, the means of affecting the vortex flow are arranged at the flow bodies along the flow channels not even necessarily at the downstream end of the flow bodies.
As will be described in more detail hereinafter the further possible means of affecting the vortex flow actively may comprise at least one of the following units:
All the before means can be integrated into swirler separately or in combination.
The invention shall subsequently be explained in more detail based on exemplary embodiments in conjunction with the drawings. In the drawings
a,b,c schematic cross section of means for flow separation for redirection of main flow via trailing edge jets,
a, b, c illustration of piezoelectric and hot plasma generators arranged in the region of the trailing edge of a swirler vane,
For affecting the vortex flow 9 actively before entering the combustor 10 the swirler provides means, preferably at the swirler exit 7.2, in which said means change the FTF assigned to the burner system with a proviso of minimizing pulsation amplitudes of the flame transfer function. Hereto a control unit C controls the means 11 actively either on basis of stored information and/or on basis of currently measured operation values of the burner system, preferably on basis of sensor signals of a pressure sensor S inside the combustor 10.
In
Both chambers 16.1 and 16.2 are pressurized with a fluid, for example air, fuel or an air-fuel mixture which can be emitted through the chamber openings 16.11, 16.22 under control. Both flow directions are directed more or less perpendicularly to the main vortex flow 9 which passes through the swirler 7. The impact of the additional fluid flow emitted through the chamber openings 16.11, 16.22 onto the vortex flow 9 affects the tangential velocity perturbation significantly. In a preferred way the fluid flows which are emitted through the chamber openings 16.11, 16.22 are tuned to each other such that the sum total of the fluid flow emitted through all chamber openings is constant. The fluid flow towards the pressure side and also towards the suction side of the swirler vane 12 is harmonically modulated under the proviso that the impact onto the vortex flow 9 associated herewith leads to a velocity fluctuation of the vortex flow 9 so that the phase of the velocity fluctuation of the vortex flow 9 is inverted to the phase of the FTF at least at one phase position on which an amplitude maximum of the FTF occurs.
The harmonically modulation of the fluid flows from each chamber 16.1, 16.2 through the chamber openings into the vortex flow can be realized by a rotating valve 17 which is illustrated in
An alternative fluidic device for modulation of active control of flow rate is illustrated in
a, b, c illustrates a further alternative of a flow device acting onto the vortex flow directly or acting as a flow separator onto a main flow 19 as it is illustrated for example in
Concerning
Alternative or in combination with the synthetic jet generators in form of a piezoelectric driver or hot gas plasma generator a dielectric barrier discharge unit as described in
Number | Date | Country | Kind |
---|---|---|---|
15156871 | Feb 2015 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
1948627 | Peabody | Feb 1934 | A |
3746499 | Guerre | Jul 1973 | A |
3748852 | Cole et al. | Jul 1973 | A |
3938324 | Hammond, Jr. | Feb 1976 | A |
4932861 | Keller et al. | Jun 1990 | A |
5373693 | Zarzalis | Dec 1994 | A |
5397217 | DeMarche | Mar 1995 | A |
5428951 | Wilson | Jul 1995 | A |
5471840 | Lovett | Dec 1995 | A |
5588826 | Döbbeling et al. | Dec 1996 | A |
5823764 | Alberti | Oct 1998 | A |
6272842 | Dean | Aug 2001 | B1 |
6343927 | Eroglu | Feb 2002 | B1 |
6405536 | Ho | Jun 2002 | B1 |
8015813 | Cazalens | Sep 2011 | B2 |
9423133 | Gomez del Campo | Aug 2016 | B2 |
20030205048 | Hellat | Nov 2003 | A1 |
20040020208 | Knight | Feb 2004 | A1 |
20040135450 | Kanebako | Jul 2004 | A1 |
20070042301 | Carroni et al. | Feb 2007 | A1 |
20090139242 | Senior | Jun 2009 | A1 |
20140013764 | Biagioli et al. | Jan 2014 | A1 |
20140123661 | Biagioli et al. | May 2014 | A1 |
20170126087 | Soderberg | May 2017 | A1 |
20170254541 | Bottcher | Sep 2017 | A1 |
20180202660 | Chaudhuri | Jul 2018 | A1 |
Number | Date | Country |
---|---|---|
102200292 | Sep 2011 | CN |
102748775 | Oct 2012 | CN |
0 321 809 | Jun 1989 | EP |
0 704 657 | Apr 1996 | EP |
1 070 917 | Jan 2001 | EP |
1 331 447 | Jul 2003 | EP |
1 359 377 | Nov 2003 | EP |
2 685 164 | Jan 2014 | EP |
2 728 260 | May 2014 | EP |
1383941 | Jan 1965 | FR |
Entry |
---|
Santavicca, Dom, and Lieuwen, Tim. Combustion Dynamics in Multi-Nozzle Combustors Operating on High-Hydrogen Fuels. United States: N. p., 2013. Web. doi:10.2172/1178997; https://www.osti.gov/servlets/purl/1178997; also available at https://www.osti.gov/servlets/purl/1178997 (Year: 2013). |
Bunce NA, Quay BD, Santavicca DA. Interaction Between Swirl Number Fluctuations and Vortex Shedding in a Single-Nozzle Turbulent Swirling Fully-Premixed Combustor. ASME. J. Eng. Gas Turbines Power. 2013;136(2):021503-021503-11. doi:10.1115/1.4025361 (Year: 2013). |
Daniel Durox, Jonas P. Moeck, Jean-François Bourgouin, Pascal Morenton, Marc Viallon, Thierry Schuller, Sébastien Candel, Flame dynamics of a variable swirl number system and instability control, Combustion and Flame, V 160, I 9, 1729-1742.org/10.1016/j.combustflame.2013. (Year: 2013). |
Arthur Lefebvre, Dilip Ballal, Gas Turbine Combustion Alernative Fuels and Emissions, 2010, CRC Press, Third Ed., pp. 15,16, 141-147,398-400. (Year: 2010). |
Extended European Search Report dated Aug. 19, 2015, issued by the European Patent Office in the corresponding European Patent Application No. 15156871.4-1602. (8 pages). |
First Office Action dated May 30, 2019, by the Chinese Patent Office in corresponding Chinese Patent Application No. 201610106086.5, and an English Translation of the Office Action. (14 pages). |
Number | Date | Country | |
---|---|---|---|
20160252251 A1 | Sep 2016 | US |