Patent Application
20210348529
The disclosure relates to a method and a device for checking the functionality of a crankcase ventilation system of an internal combustion engine.
A crankcase ventilation system of an internal combustion engine is provided for feeding the gases that flow out of the combustion chamber of the internal combustion engine past the piston rings, usually referred to as blowby, to the intake tract of the internal combustion engine in order to avoid a pressure increase above ambient pressure. An inadmissible overpressure can lead to increased emissions and to engine damage. In the case of supercharged engines, it is generally the case that two ventilation lines are provided which introduce the crankcase gases on the one hand, in naturally aspirated operation, into the intake tract downstream of a throttle flap provided in the intake tract and on the other hand, in supercharged operation, into the intake tract downstream of an air filter box upstream of the supercharging blower (compressor).
According to provided statutory regulations, monitoring of all lines that conduct gases out of the crankcase is necessary. It is the intention here to ensure that no unpurified exhaust gases and no unburned fuel-air mixture can escape into the environment. For this reason, identification of a leak of the order of magnitude of the smallest line cross section in the crankcase ventilation system is prescribed.
Whereas the line for throttled operation can already be monitored by various diagnostic functions of the air path and/or mixture control, or monitoring is not prescribed because the ventilation channels run within the engine block, the situation for the line that is relevant in supercharged operation, in which the intake pipe pressure is higher than the ambient pressure, poses significantly greater difficulties. An identification of leaks, also due to aging effects, is imperatively necessary because of the legal situation.
DE 10 2010 027 117 A1 has disclosed a method and a system for monitoring a proper connection between a valve/separator and an inlet system through a crankcase ventilation system. In this known system, an electrical circuit detects electrical continuity through a hose connector and the one out of valve/separator connector or the inlet system connector that is mechanically connectable to the hose connector. Using a wire integrated in the hose connector, electrical short circuits and thus an interrupted connection can be detected.
A method and a device for diagnosing a crankcase ventilation arrangement of internal combustion engines are known from EP 2 616 655 B1. The crankcase is connected to an air feed system of the internal combustion engine via the ventilation device. In the case of this known method, a pressure difference between an ambient pressure and a crankcase pressure is ascertained and the presence of a fault in the ventilation device is determined in a manner dependent on the ascertained pressure difference if an enablement condition is satisfied. The enablement condition is satisfied if an air mass flow, filtered by a low-pass filter, in the air feed system exceeds, in terms of magnitude, a specified first threshold value.
A method for identifying a leak in a crankcase ventilation arrangement of an internal combustion engine is known from DE 10 2013 225 388 A1. Here, a cavity of a crankcase is connected in gas-conducting fashion to a fresh-air tract of the internal combustion engine. Furthermore, a pressure sensor is provided for measuring a pressure in the cavity, where an electronic control unit is provided for evaluating the signals thereof. A measurement of a gas pressure is performed by the pressure sensor in the crankcase ventilation system in the presence of a defined rotational speed and load of the internal combustion engine. Furthermore, a comparison of an actual pressure value with a setpoint pressure value is performed. If the actual pressure value exceeds the setpoint pressure value, the presence of a leak is identified.
A method and a device for checking the functionality of a crankcase ventilation system of an internal combustion engine is provided, where the check results obtained are highly reliable. The crankcase ventilation system has two crankcase ventilation lines which are arranged between a crankcase outlet of a crankcase and a respectively associated introduction point into an air path of the internal combustion engine, via which crankcase ventilation lines gas can be introduced from the crankcase into the air path. The method includes measuring a pressure in the crankcase by way of a 10 crankcase pressure sensor, supplying the measured pressure values to a control unit, calculating the gradient with respect to time of the measured pressure, performing a gradient check, checking whether the gradient satisfies a specified criterion, returning to the measurement of the pressure if the gradient satisfies the specified criterion, recording an entry in a fault memory if the gradient does not satisfy the specified criterion.
By way of an evaluation of a pressure measured by a crankcase pressure sensor, reliable statements can be made as to whether and which component within the crankcase ventilation system is faulty.
Implementations of the disclosure may include one or more of the following optional features. In some implementations, the measurement of the pressure in the crankcase is performed by a pressure sensor which is arranged in the crankcase or in a line which is directly connected to the crankcase.
In some examples, a detection of a change in the operating point of the internal combustion engine is performed, and the gradient check is performed taking into consideration a detected change in the operating point.
In some implementations, it is detected whether a starting or stopping of the internal combustion engine has been performed, and the gradient check is performed in reaction to the detected starting or stopping of the internal combustion engine.
In some examples, in the case of starting or stopping of the internal combustion engine being detected, admissible limit values for the gradient are ascertained and used for the gradient check.
In some implementations, it is detected whether a negative or a positive load change of the internal combustion engine has been performed, and the gradient check is performed in reaction to the detected load change.
In some examples, in the case of a load change being detected, a threshold value for the gradient is ascertained and used for the gradient check.
In some implementations, a calculation of a model pressure is performed, and the gradient check is performed taking into consideration the ascertained model pressure. In the case of such a model being used, it is possible here to change over from a discontinuous to a continuous gradient check.
The details of one or more implementations of the disclosure are set forth in the accompanying drawings and the description below. Other aspects, features, and advantages will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements.
The illustrated internal combustion engine 1 includes a crankcase 3 from which gases are discharged via a crankcase outlet 4. Gases are introduced via crankcase ventilation lines 7 and 20 into an air path 6 of the internal combustion engine 1 at introduction points 5 and 30 respectively. As shown, an oil separator 13 and a pressure control valve 14 are arranged in these crankcase ventilation lines 7, 20 between the crankcase outlet 4 and the introduction points 5 and 30 respectively. Downstream of the pressure control valve 14, the crankcase ventilation line 7 separates from the crankcase ventilation line 20. The crankcase ventilation line 7 opens into the air path 6 via a suction jet pump 8 at the introduction point 5 upstream of a compressor 17. The motive mass flow is provided here from the high-pressure side of the compressor 17 and fed to the suction jet pump 8 via a motive jet line 25. The crankcase ventilation line 20 opens into the air path 6 downstream of a throttle flap 19 at the introduction point 30.
In naturally aspirated operation of the internal combustion engine 1, the throttle flap 19 is closed and the gas pressure within the air path 6 downstream of the throttle flap 19 is lower than the ambient air pressure. Consequently, gas discharged from the crankcase 3 is introduced via the oil separator 13, the pressure control valve 14 and the crankcase ventilation line 20 into the air path 6 downstream of the throttle flap 19.
In supercharged operation of the internal combustion engine 1, the throttle flap 19 is opened, such that fresh air fed to the air path 6 via a fresh-air inlet 15 is fed via an air filter 16, the compressor 17, a charge-air cooler 18 and the opened throttle flap 19 to the combustion chamber, arranged within the crankcase 3, of the internal combustion engine 1. In this supercharged operation of the internal combustion engine 1, the air pressure in the air path 6 in the region downstream of the throttle flap 19 is higher than the ambient air pressure. Consequently, gas discharged from the crankcase 3 is introduced via the oil separator 13 and the pressure control valve 14 into the air path 6 not downstream of the throttle flap 19 but at the introduction point 5. This introduction point 5 is positioned in the air path 6 downstream of the air filter 16 but upstream of the compressor 17, the charge-air cooler 18 and the throttle flap 19.
The device illustrated in
The output signals provided by the pressure sensors 26, 9, 29 and 28 are supplied as sensor signals s1, s2, s3 and s4 to a control unit 10 and evaluated therein in order to perform a check of the functionality of the crankcase ventilation system 2 of the internal combustion engine 1, as will be discussed in more detail below.
It can also be seen from
Also illustrated in
The oil separator 13 is provided for separating off oil that is contained in the gases discharged via the crankcase outlet 4, and for returning the oil to the crankcase 3.
Furthermore, as shown in
Furthermore, the device illustrated in
It is furthermore illustrated in
The device illustrated in
If use is not made of a suction jet pump, then the ventilation of the crankcase can however also be promoted through evaluation of the slight negative pressure that prevails downstream of the air filter 16.
Below, with reference to the further figures, examples of the disclosure will be explained in the case of which, for various dynamic changes in the operating point, qualitative pressure profiles for the pressure prevailing in the crankcase and the pressure prevailing in the air path between the throttle flap 19 and the inlet of the crankcase are illustrated in each case for an intact system (OK) and a faulty system. In all of these cases, the gradient of the pressure prevailing in the crankcase 3 is used as a diagnostic criterion.
A leak in the ventilation line 7 leads to an impairment of the crankcase ventilation, because the pressure in the crankcase ventilation line is significantly higher in this case than in the intact state of the crankcase ventilation system. Consequently, the pressure P_kgh measured by the crankcase pressure sensor 26 during supercharged operation, in which the pressure P_im prevailing between the throttle flap 19 and the inlet of the crankcase 3 is higher than the ambient pressure P_amb, is also higher and, depending on the magnitude of the leak, may also be almost ambient pressure, as illustrated in the lower right-hand diagram of
If the driver of the vehicle powered by the internal combustion engine actuates the accelerator pedal to a lesser degree or takes their foot off the accelerator pedal entirely, then the intake pipe pressure P_im is abruptly reduced and the internal combustion engine switches to throttled operation, in which the following relationship applies:
P_im<P_amb
During this negative load change, a change from crankcase ventilation line 7 to crankcase ventilation line 20 also occurs. If the crankcase ventilation line 20 is intact, then the regular crankcase pressure is set again by the pressure control valve 14. However, since, in the event of a fault, ventilation is performed from a considerably higher pressure P_kgh in the air path 6 or the intake pipe, the pressure gradient of P_kgh has large negative values. From this, it can be inferred that the crankcase ventilation line 7 is defective, because otherwise effective ventilation would have to have taken place during supercharged operation.
A leak or blockage within the motive jet line 25 results in a loss of crankcase ventilation performance 7. Therefore, for such a fault, the same statements as those for a defective crankcase ventilation line 7 are applicable.
As a proof of concept for leak identification in the crankcase ventilation line 7,
In the event of a leak in the crankcase ventilation line 7, the crankcase pressure P_kgh behaves in a correspondingly reversed manner in the presence of a positive load change. Consequently, the pressure gradient is positive over a longer period of time in the case of a positive load change than in the presence of an intact crankcase ventilation system. This is evident from a comparison of the two lower diagrams of
A leak or blockage within the motive jet line 25 results in a loss of crankcase ventilation performance 7. Therefore, for such a fault, too, the same statements as those for a defective crankcase ventilation line 7 are applicable.
If the crankcase ventilation line 20 has a leak, this may be detected through an evaluation of the gradient of the crankcase pressure P_kgh during a negative load change.
In this case, the crankcase pressure rises over a longer period of time to approximately ambient pressure. This is evident from a comparison of the two lower diagrams of
A quantitative evaluation of the gradient of the crankcase pressure P_kgh allows conclusions to be drawn regarding the magnitude of the leak and the actual location of the fault.
In the case of an internal combustion engine with start/stop function, starting-up of the engine occurs frequently, such that frequent checking of the crankcase ventilation line 20 can also be ensured. Consequently, it can also be checked just as frequently whether or not the oil cap 27 is sealingly closing the crankcase 3.
A quantitative evaluation of the gradient of the crankcase pressure P_kgh allows conclusions to be drawn regarding the magnitude of the leak and the actual location of the fault.
In the case of an internal combustion engine with start/stop function, stopping of the engine occurs frequently, such that frequent checking of the crankcase ventilation line 20 can also be ensured. Consequently, it can also be checked just as frequently whether or not the oil cap 27 is closed.
8 by the letter “F”. In this case, the gradient of the crankcase pressure P_kgh during starting of the engine is considered. The crankcase volume is evacuated in a shorter time if the ventilation line 21 is blocked than in the presence of an intact ventilation line 21, because in this case no replenishing flow or only a lesser replenishing flow of fresh air is possible. This leads to a higher negative gradient of the crankcase pressure P_kgh during the starting-up of the engine over a long period of time. This is evident from a comparison of the two lower diagrams of
This method begins with a step S1. This is followed, in a step S2, by a measurement of the crankcase pressure P_kgh by the crankcase pressure sensor 26, a transmission of the measured pressure value to the control unit 10, and a calculation of the gradient of the crankcase pressure by the control unit 10. In a subsequent step S3, a gradient check is performed in the control unit 10.
For the purposes of this gradient check, a detection of a change in the operating point is performed in a step S7. In a subsequent step S8, it is checked whether starting of the engine or stopping of the engine has been performed. If starting of the engine or stopping of the engine is identified, then a transition is made to a step S9, in which limit values for the gradient of the crankcase pressure P_kgh are ascertained. These limit values are used in step S3 for the abovementioned gradient check.
In a subsequent step S4, it is queried whether or not the ascertained gradient lies within the ascertained limit values. If the ascertained gradient lies within these limit values, then a return to step S2 is performed. If the ascertained gradient does not lie within the ascertained limit values, then a transition is made to step S5. In this step S5, an entry is recorded in a fault memory. Subsequently, a transition is made to a step S6, with which the method is ended.
If, by contrast, the query in step S8 yields that neither starting of the engine nor stopping of the engine is present, then a transition is made to a step S10. In this step S10, a check is performed as to whether a positive or a negative step change in load is present.
If this is not the case, then a return to step S7 is performed. If, by contrast, it is identified in step S10 that a positive or a negative step change in load is present, then a transition is made to a step S11. In this step S11, an ascertainment of a threshold value for the gradient of the crankcase pressure P_kgh measured by the crankcase sensor 26 is performed. This threshold value is used in step S3 for the abovementioned gradient check.
In a subsequent step S4, it is queried whether or not the ascertained gradient exceeds the ascertained threshold value. If the ascertained gradient does not exceed the abovementioned threshold value, then a return to step S2 is performed. If, by contrast, the ascertained gradient exceeds the abovementioned threshold value, then a transition is made to step S5. In this step S5, an entry is recorded in a fault memory. Subsequently, a transition is made to a step S6, with which the method is ended.
In this second exemplary example, the method likewise begins with a step S1. This is followed, in a step S2, by a measurement of the crankcase pressure P_kgh by the crankcase pressure sensor 26, a transmission of the measured pressure value to the control unit 10, and a calculation of the gradient of the crankcase pressure by the control unit 10. In a subsequent step S3, a gradient check is performed in the control unit 10.
For the purposes of this gradient check, by contrast to the method shown in
In a subsequent step S4, it is queried whether the ascertained gradients of the sensor and model have similar profiles. If the ascertained gradient of the measured value accordingly lies within a range around the model gradient, then a return to step S2 is performed. If the ascertained gradient does not lie within the ascertained range, then a transition is made to step S5. In this step S5, an entry is recorded in a fault memory. Subsequently, a transition is made to a step S6, with which the method is ended. Aside from the continuous performance of this gradient comparison, the method may be performed in accordance with the approach above, that is to say only upon certain changes in operating point. Here, the gradient of the model pressure is used as a reference value in steps S9 and S11 in
Overall, the diagnostic concept described above is based on the use of a pressure sensor which is positioned such that it can measure the pressure within the crankcase. To identify a leak in the crankcase ventilation system, an evaluation of the gradient with respect to time of the measured crankcase pressure is performed during various changes in the engine operating point. An implementation of this diagnostic concept is substantially independent of the engine configuration and the ventilation concept, because, instead of absolute pressure values, an evaluation of the pressure gradient is performed in order to identify leaks in the crankcase ventilation system.
Furthermore, the entire crankcase ventilation system may be diagnosed through the use of a single, suitably positioned pressure sensor.
An evaluation of the gradient of the crankcase pressure during different dynamic changes in the operating point, for example in the case of negative load changes, positive load changes, starting of the engine or stopping of the engine, furthermore allows reliable identification of the possible fault locations/states of the crankcase ventilation system. For example, it is possible to diagnose which of the crankcase ventilation lines has a defect and whether an oil cap is missing. Active control of other engine components in order to bring about a certain operating state is also eliminated with this method.
An additional advantage that results from the use of a crankcase pressure sensor consists in the possibility of using the measured pressure value within a physical model for the crankcase ventilation arrangement. The mass flow that flows from the crankcase into the air path or the intake pipe can thus be modeled much more precisely. This is beneficial for a preliminary determination of the cylinder gas composition, which ultimately has a positive influence on the emissions of the engine, for example during highly transient engine operation.
Overall, in the above-described diagnosis of a crankcase ventilation system, the crankcase pressure is measured by a crankcase sensor. An ascertainment of the gradient with respect to time of the measured crankcase pressure is subsequently performed. Furthermore, an identification of a change in the operating point is performed.
Suitable variables for the ascertainment and identification of a change in the operating point are, for example, the air path pressure and its gradient, the engine rotational speed, the ambient pressure and the throttle flap position. Depending on the identified change in the operating point, limit values for the crankcase pressure gradient are subsequently determined and used for a gradient check. A faulty system can be diagnosed by a comparison of the limit values with the ascertained gradient of the measured crankcase pressure after the identification of a change in the operating point. Based on the evaluation during individual changes in the operating point, which can be easily distinguished from one another, authoritative information regarding a respectively identified fault can be stored in the fault memory of the engine control unit of the respective vehicle, which allows fast and targeted exchange of defective components in a workshop.
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other implementations are within the scope of the following claims.
1 Internal combustion engine
2 Crankcase ventilation system
3 Crankcase
4 Crankcase outlet
5 Introduction point
6 Air path
7 Crankcase ventilation line
8 Suction jet pump
9 Ambient pressure sensor
10 Control unit
11 Memory
12 Safety valve
13 Oil separator
14 Pressure control valve
15 Fresh-air inlet
16 Air filter
17 Compressor
18 Charge-air cooler
19 Throttle flap
20 Crankcase ventilation line
21 Fresh-air line
22 Check valve
23 Memory
24 Turbine
25 Motive jet line
26 Crankcase pressure sensor
27 Oil cap
28 Intake pipe pressure sensor
29 Intake pipe pressure sensor
30 Introduction point
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2019 200 982.4 | Jan 2019 | DE | national |
This application claims the benefit of International Application PCT/EP2020/051555, filed Jan. 23, 2020, which claims priority to German Application 10 2019 200 982.4, filed Jan. 25, 2019. The disclosures of the above applications are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/EP2020/051555 | Jan 2020 | US |
| Child | 17383722 | US |
