The invention relates to a method and a device for knotting the end of a thread to a flat object, in particular an infusion bag for preparing beverages and/or a label, containing two spaced holes for the knot.
A large number of methods and devices for knotting the end of a thread to a flat object are known. The methods, most of which employ needles, are so complicated that their operating speed is limited. The corresponding devices consist of a large number of parts with a complicated sequence of motions so that they require a relatively large technical expenditure, especially for control of the parts.
The knots that are created with the familiar methods and devices are formed between a hole and an edge of the flat object. The thread forming the knot thus runs in the fiber direction of the paper forming the flat object. If heavy stress is applied to the knot, it can cause the paper to tear, especially when a slot for clamping the thread is provided, which develops a notch effect.
The invention provides a method and a device for knotting the end of a thread to a flat object while avoiding the aforementioned disadvantages, while using few parts of simple design that have a simple sequence of operations so that a firmer connection can be achieved at a higher operating speed.
The method of the invention provides that the thread located in front of the holes on the one side of the object is pulled through the holes to the other side of the object and in doing so forms two loops, and that subsequently the loop formed by the thread that passes through is rotated by at least 270° and the portion of the other loop adjacent to the first loop is pulled through the twisted loop, including the end of the thread, while loosening the loop containing the end of the thread. Subsequently the knot that is formed is tightened.
After grasping the thread located on the one side of the object with the method of the invention, the latter is pulled through the holes to the other side in the form of two loops. After twisting the one loop formed by the thread that passes through by at least 270°, the end of the thread is pulled through the twisted loop, and the knot formed this way is tightened. This results in a very simple method for knotting the end of a thread to a flat object. The knot running between the two holes hereby leads to a stress running transversely to the fiber direction being applied on the flat object. Since the holes are punched out, any notch effect is moreover eliminated, resulting in a firmer connection between the knot and the flat object.
In accordance with other features of the invention, the loop is twisted by 450° so that it leads to a reliable holding of the knot.
Pulling the end of the thread from the one hole to the other side of the object subsequent to forming the two loops so as to prevent interlocking of the end of the thread in the hole is furthermore suggested with the invention.
The device of the invention is characterized in that two bars that are arranged at right angles to the surface of the object and are movable back and forth in the holes are provided, each containing hook-like recesses that grasp the thread, whereby the bar grasping the end of the thread can be moved between a front end position in which it grasps the thread on the one side of the object and a rear end position located on the other side in which it holds the thread loosely in the recess, in that the other bar is provided on the end in front of the recess with a opening for a gripper that is movable transversely to the bars, whereby this bar can be moved between a front end position on the one side of the object grasping with the recess and a second position enabling passage of the gripper, and can be rotated in the second position by at least 270°.
In accordance with another feature of the invention the other bar, can be moved into a rear end position that is retracted from the travel range of the gripper.
The device of the invention requires only three movable parts. The two bars located parallel to and at a distance from each other and the gripper running at a right angle to them are moved back and forth. The one bar containing only the hook-like recess is moved only between a front end position located on the one side of the object and a rear end position located on the other side. The other bar equipped additionally with the opening for the gripper assumes between its front end position located on one side of the flat object and its rear end position that is retracted from the travel range of the gripper a second position in which it rotates the loop by rotating at least 270° and in this way closes it. In this position, the gripper travels through the opening of the bar and hence through the twisted loop. It grasps the end of the thread and pulls it through the twisted loop before the second bar is pulled into the rear end position and hence out of the travel range of the gripper.
Using only three movable parts and their simple control into just a few end or intermediate positions results in a simple design of the device and enables a high operating speed.
In a preferred embodiment of the invention, the rotable bar is rotated by 450° to achieve a secure holding of the knot.
In accordance with another feature of the invention, the opening of the rotable bar is designed as a slot opening into the end face. Carrier noses are formed in accordance with the invention for the thread running in a loop on the end faces of the fork arms forming the slot. In accordance with another feature of the invention, these carrier noses are formed by projections, which each extend between the end face arranged approximately at a right angle to the pin's longitudinal axis and an inclined surface constructed on a portion of the same. The inclined surfaces are hereby diagonally offset on the end faces.
In a preferred embodiment of the device of the invention, the opening or the slot is arranged at a right angle to the hook-like recess so that the end position of the bar upon its rotation is always offset in relation to the original position at a right angle.
The gripper of the invention is equipped with a clamping jaw and a locking jaw that performs an opening or closing motion to enable secure grasping of the end of the thread. In a preferred embodiment, the gripper consists of a flat bar with a clamping jaw arranged at the end and a slide that can be moved relative to the flat bar, the end face of which interacts with the clamping jaw as the locking jaw.
Further advantages and features of the invention result from the following description of one embodiment, wherein the drawing illustrates:
The device for knotting the end of a thread F to a flat object G, which is depicted in form of a label in
As
As
The second bar 2 also comprises a recess 21 of this type which forms a hook, which nonetheless is equipped on its front end with a opening for the gripper 3, which is designed as a slot 22.
In particular,
The gripper 3 in the embodiment consists of a flat bar 31, which is provided on the front end as a single piece with a clamping jaw 32 for the thread F. A slide 33 is arranged movably on the flat bar 31, the end face of which serves as the locking jaw 34, into which the thread F engages when the slide 33 has been slid into its front position relative to the flat bar (see
The method for forming the knot will now be explained with reference to
The label G, which runs at a right angle to the travel direction of the bars 1 and 2, is provided with holes L through which the bars 1 and 2 extend. As a first step (
Now both bars 1 and 2 are pulled out of the holes L by the same amount in accordance with
Now the gripper 3 travels through the slot 22 of the bar 2, as shown in
Subsequently the gripper 3 is retracted according to
The thread F extending between the two holes L forms a knot, the thread course of which is transverse to the fiber direction of the label G so that the stress of the peg located between the holes is absorbed without the risk of ruptures, even when tightening the knot. Since the two holes L are punched with exact contours, any notch effect is eliminated. The design results in a reliable, firm connection between the knot and the label G.
Number | Date | Country | Kind |
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03010544 | May 2003 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
2114304 | Ingram | Apr 1938 | A |
5527419 | Vernon et al. | Jun 1996 | A |
6206256 | Marzocchi | Mar 2001 | B1 |
6499273 | Marzocchi | Dec 2002 | B1 |
Number | Date | Country |
---|---|---|
102 26 383 | Dec 2002 | DE |
0 691 268 | Jan 1996 | EP |
0 807 579 | Nov 1997 | EP |
Number | Date | Country | |
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20040222634 A1 | Nov 2004 | US |