The invention relates to a method for manufacturing peel-off lids, a device for manufacturing peel-off lids, and a peel-off lid having a peel-off foil sealing and extraction opening.
Peel-off lids are known, e.g. from DE-U 298 17 592 or from DE-U 92 03 953. If the container closed by the peel-off lid contains a liquid, corrosive filling content, e.g. saltwater, the bare cutting edge of the lid opening may corrode. In case of a peel-off lid with a so-called retort-curl a certain protection against the influence of the filling content is reached by rolling in the section with the cutting edge towards the top and outward and by covering it with the peel-off foil. Additionally, the bare or potentially corroded cutting edge, respectively, is not visible. However, traces of the corrosion may nevertheless get visible, depending on aggressiveness of the filling content and storage time of the filled container. EP-A 1 153 840 proposes to seal the peel-off foil also on the roll itself, with the result that the cutting edge is protected from the can content by a sealing. However, it has been noticed that the sealing is difficult to master perfectly at the sealing flange as well as additionally at the roll during production with high cadence. WO-A 02/79041 mentions parenthetically that the gap created during the rolling-in may be filled with the hot-sealing coating of the peel-off foil without describing how this would actually be feasible during the industrial manufacturing of peel-off lids. Known peel-off foils only have a very thin hot-sealing layer and it is not obvious for the skilled person how this layer can be used for gap filling, if a hot sealing known to the skilled person is carried out. The possibility mentioned in WO-A 02/79041 is therefore hardly feasible in practice. It is known from EP-B 2 055 736 how to provide for a container an outward rolling-in at the opening of the container, such that the cutting edge doesn't come into contact with water. It is proposed to apply a protection of the cutting edge with a modified hotmelt material there, which contains a thermoplastic elastomer. WO 2015/164986 A1 discloses a method and a device according to the preamble of the independent claims, which makes possible an effective protection of the cutting edge. In seldom cases an insufficient protection of the cutting edge may arise also for this this known method.
The invention has the objective of creating an improved method by means of which peel-off lids can be manufactured industrially with very high cadence and with low costs, and for which the number of defective lids having an insufficient cutting edge protection is reduced to virtually zero.
This objective is reached for the method for manufacturing peel-off lids mentioned at the beginning in such a way that after rolling in the free end of the collar, the rolled-in section is heated up in such a way that at least a partial melting of the plastic material of the strip occurs.
The rolled-in section comprises at least the actual retort curl, which follows the section of the lid ring forming the sealing surface and comprises particularly the entire section where the strip of plastic material is present. Heating up is understood in such a way that the rolled-in section is brought to a temperature permitting the plastic material to melt, wherein it is not obligatory but preferred that the entire rolled-in section is brought to the same temperature homogenously. Melting the plastic material is not understood in a way that the entire plastic material of the strip must be brought to the melting temperature. It may be sufficient that the material layer of the plastic material, which borders the lid material, melts in order to ensure the adhesion of the plastic material to the lid ring material. The heating is neither limited to the rolled-in section, it may be that the entire lid ring is heated, however a heating up is preferred that is substantially limited to or concentrated on, respectively, the rolled-in section with the strip of plastic material. For this purpose, a variety of heat sources may be used.
It has been noticed that an optimum adhesion of the plastic material to the two sides of the lid ring can be reached by heating the rolled-in section and melting the plastic material of the strip, which sides border the plastic material of the strip in the rolled-in section. A hermetic tightness of the rolled-in section with respect to the content of the container, on which the peel-off lid is applied, is reached. Thus, corrosion at the cutting edge can be positively avoided at the cutting edge for peel-off lids that were produced according to the invention.
Preferably, the heating up of the rolled-in section is done before sealing the peel-off foil onto the lid ring, such that this is a separate working step during lid manufacturing. In this way it is possible to carry out the heating and the melting of the plastic material separately from the heat introduction during sealing the peel-off foil and an influence of heating up the rolled-in section on the sealing can also be avoided. It is possible to also provide a cooling of the lid ring, e.g. by an air stream, between the heating up of the rolled in section and the sealing, in order not to influence sealing or the sealing parameters, respectively, for the sealing of the peel-off foil on the lid ring.
Preferably, a heating means working inductively is used for heating up the rolled-in section. It generates eddy currents in the metal lid material, which cause it to heat up. The heating may act on the entire lid ring. It may be provided that the eddy currents are generated mainly in the rolled-in section due to the arrangement of the inductive heating means and potentially a concentration of the field lines of the inductive heating by means of pole shoes. A very fast heating up of the plastic material to the temperature triggering the melting of the plastic material may be caused by the inductive heating up of the metal material of the lid ring. Inductive heating means have been used for a long time in the industrial environment for heating up materials and they are known to the skilled person and are also commercially available. Alternatively, the heating up may also be done by means of infrared radiation or hot air.
Furthermore, it is alternatively or additionally possible to carry out the heating up of the rolled-in section while sealing the peel-off foil. In this case preferably a heating means contacting the rolled-in section is provided in the sealing tool, such that a direct heat transfer from the heating means to the rolled-in section takes place. In this way the heating up of the rolled-in section can be carried out separately from the sealing of the peel-off foil on the lid ring, such that the sealing is not influenced in disturbing manner by the heating up of the rolled-in section. It is possible to carry out the heating up in two steps outside the sealing tool, particularly inductively, as well as also additionally inside the sealing tool.
During sealing of the peel-off foil on the lid ring it is known to carry out a double heating up, such that initially a pre-sealing of the peel-off foil on the lid ring occurs, and in a second step the main sealing of the peel-off foil on the lid ring occurs, wherein the temperature of the pre-sealing is smaller than the temperature of the main sealing. In this case it is preferred that the heating up of the plastic material of the strip or of the rolled-in section, respectively, is carried out in the second step during the main sealing of the peel-off foil. In this way it can be avoided that the pre-sealing is influenced in terms of the lower temperature by an additional heat introduction by heating up the rolled in section. Such a heat introduction can be mastered well during the main sealing with the higher sealing temperature.
The term plastic material of the strip comprises in the present context that the strip comprises a polymer or a resin, or consists of it, and that the heating up of the rolled-in section at least to the melting temperature of the plastic material of the strip takes place. Particularly, the heating up of the rolled-in section takes place to a temperature in the range of 100° Celsius to 200° Celsius and particularly to a temperature in the range from 140° Celsius to 180° Celsius. This is particularly advantageous in case the upper side of the lid blank forming the heat-sealable sealing surface for the peel-off foil is a polypropylene-modified varnish system or comprises such, or is a polypropylene-laminated coating or is another polypropylene-containing coating and the underside of the lid blank has a coating made of an inner varnish for cans with polyester or acryl or epoxy or polyvinylchloride. The mentioned material choice of the strip of plastic and the mentioned sections for heating leads to a particularly good connection between the mentioned coatings of the lid blank or of the lid ring, respectively, and the plastic strip.
It is possible to add a foaming agent to the plastic material of the strip, such that foaming occurs during heating up the rolled-in section, which can increase the section or the surface, respectively, of adhesion.
The invention furthermore has the objective to provide a manufacturing device for peel-off lids, by means of which peel-off lids can be manufactured with high cadence and in an inexpensive way, which offer a practically faultless protection of the cutting edge of the peel-off lid against corrosion.
This objective is reached with the device mentioned at the beginning having a series of processing stations.
By means of the at least one further processing station, which is provided after the third processing station in transport direction, which is adapted to heat up at least the rolled-in section of the peel-off lid to at least the melting temperature of the plastic strip, an optimum adhesion of the plastic material on the two sides of the lid ring can be attained with the device by heating up the rolled-in section and melting the plastic material of the strip, which two sides both are adjacent to the plastic material of the strip in the rolled-in section. For the lids manufactured by the device, a hermetic tightness of the rolled-in section is reached with respect to the content of the container on which the peel-off lid is applied. In this way the corrosion of the cutting edge can be positively avoided for peel-off lids manufactured by the device according to the invention.
The rolled-in section is normally a retort curl following the sections of the lid ring forming the sealing surface. Heating up, which is reached by the processing station, is understood in such a way that the rolled-in section is brought to a temperature allowing a melting of the plastic material, wherein it is not necessary but preferred that the entire rolled-in section is brought to the same temperature in a homogenous way. Melting of the plastic material is not understood in such a way that the entire plastic material of the strip has to be brought to the melting temperature. It may be sufficient that the material layer of the plastic material, which is adjacent to the lid material melts in order to ensure adhesion of the plastic material to the lid ring material. The heating up is neither limited to the rolled-in section, it may be that the entire lid ring is heated up, however a heating up is preferred, which substantially is concentrated on the rolled-in section. Arbitrary heat sources can be used for this purpose.
In the subsequent processing station an induction heating means is preferably provided as heat source. This allows a particularly fast heating up of the lid ring, and particularly of its rolled-in section, to the desired temperature which is necessary for melting the strip of plastic. Thus, the high manufacturing cadence for peel-off lids can be maintained also with the additional processing station. The further processing station may be provided at an arbitrary position along the transport path of the device between the processing stations manufacturing the rolled-in section and the sealing station. It may be arranged before or after a flipping station of the device. The arrangement before the flipping station is advantageous because in this way the lid rings were cooled down again until the sealing station. For cooling them down, an additional cooling station may potentially serve, which cools the lid rings e.g. with an air stream. The cooling before the sealing station has the advantage that the sealing parameters are not influenced by the previous heating up of the lid ring.
It may however also be provided that the further processing station is integrated into the at least one sealing station and has a heating means contacting the rolled-in section in the sealing tool. For a device having two sealing stations in succession in transport direction, in order to carry out a pre-sealing of the peel-off foil and the main sealing, the further processing station is preferably integrated in the second sealing station.
The further sealing station is particularly adapted to heat up the rolled-in section in the temperature range from 100° Celsius to 200° Celsius and particularly in the range from 140° Celsius to 180° Celsius. Furthermore it is preferred that the application station is adapted for applying the band-shaped plastic strip in such a way that a strip with a substantially uniform thickness, particularly a thickness in the range from 0.05 mm to 0.5 mm and particularly with a thickness of around 0.1 mm is generated for applying the band-shaped plastic strip. The low thickness of the strip is advantageous for reaching the melting temperature fast.
Furthermore, the invention relates to a peel-off lid comprising a circumferential attachment section, a sealing flange with a peel-off foil sealed onto it, and a rolled-in section extending in a circumferential way around the sealing flange, which limits the extraction opening laterally, wherein the rolled-in edge has a sealing made of a plastic, which term means a polymer or a resin, which is connected to the upper side and the underside of the peel-off lid in an adhesive way by melting the plastic in the rolled-in section. This lid has the mentioned advantages.
Further embodiments, advantages and applications of the invention result from the dependent claims and from the now following description by aid of the figures. Thereby it is shown in:
Referring to
The transport device 22, which transports the lid blanks, the lid rings and the peel-off lids in the manufacturing device 20 along the transport path in direction of arrow A from a processing station to the next processing station, is particularly formed by two parallel toothed belts having receptacles for the lid blanks or the lid rings, respectively, as known by the skilled person from WO 2006/017953. This is also not described in more detail here. In the processing stations, which are known to the skilled person and are only shown schematically here, each of the blanks to be processed is lifted by the transport device 22 and processed by the respective processing station and returned to the transport device 22. This is indicated at the processing stations with the arrows showing upward and downward. The drive of the processing stations is indicated for each processing station below the transport device. It serves to lift and lower the blanks and the lid rings and to carry out the respective processing steps.
In a punching processing station 23, first a lid ring 2 is formed from the lid blank 1 by cutting out a middle section 30 of the blank and discharging it as waste. In this way the extraction opening of the peel-off lid is formed, which is sealed with the peel-off foil in a later manufacturing step. A sealing flange 7 is left, following the extraction opening 15. The metal material is exposed at the cutting edge 31 or the metal sheet of the lid ring 2 is not protected there anymore by the coating or the coatings, respectively. The edge of the extraction opening is drawn upward as a collar 4 in a processing station 24 and this collar is rolled in a further processing station, such that a so-called retort curl 5 is formed. The shape of the rolling-in or of the retort curl, respectively, may be different. The rolling-in forming the edge of the extraction opening makes sure that the user of the can is protected from the sharp-edged cutting edge 31 during extraction of the can content.
If the processing steps are carried out with the sealing flange 7 oriented downward, as shown, the turning station 26 follows, which turns around the lid rings such that during further processing the sealing flange 7 lies after the turning station on top in the transport device 22 and in the processing station.
Thereafter, the peel-off foil 8 is sealed onto the sealing flange in two steps, with a first sealing station or pre-sealing station 27, respectively, and a second sealing station or a main sealing station 28, respectively. The sealing process is also known to the skilled person and is not described in more detail here. Further processing stations may follow, in which a stamping of the sealing foil is carried out, the peel-off latch is positioned and a tightness examination is done. This is also known to the skilled person and is not described in more detail here. At the end of the manufacturing device 20, finished peel-off lids 10 (
In the following, the process for applying a strip made of plastic material in the rolled-in section, known from WO 2015/164986 A1, and the process according to the present invention are described, wherein it is also referred to the known manufacturing steps described above or the known manufacturing device, respectively, if necessary.
The band-shaped strip 32 made of the plastic material forms during rolling in a sealing for the cutting edge 31, which is shown in the following. The strip 32 consists of a plastic, wherein this term is also intended to encompass a polymer or resin. Such plastics are commercially available and particularly also available of qualities making them able to reliably withstand the sterilisation temperature during sterilisation of the filled container and consequently don't melt again at sterilisation temperature, such that the sealing formed by the strip is maintained during the sterilisation. The strip is preferably formed with a uniform thickness along the entire height of the band, as shown. It is provided as thin plastic strip, preferably having a thickness d in the range between 0.05 millimeters and 0.2 millimeters, preferably a thickness of about 0.1 millimeters. The height H of the strip may e.g. be between 1 and 3 mm.
The application is preferably done in the way known by the skilled person from WO 2015/164986 A1 by injecting melted, liquid plastic material, wherein a relative movement of nozzle and lid ring occurs. Preferably, the lid ring is moved rotationally in the processing station 29 and during this the inner side 40 of the collar 4 is moved past the outlet opening of an injection nozzle arranged statically during application, out of which the plastic emerges. The lid ring is therefore lifted in the processing station 29, rotated, and the application is activated when the lid ring has reached the correct position with respect to the outlet opening. After at least a full rotation, if a band running without gaps past the inner side or such a strip is formed, respectively, the lid ring is again moved downward towards the transport device, wherein the rotation is terminated, such that the lid ring can be placed on the receptacles of the transport device. Thereafter, the transport to the rolling-in station 25 occurs. The plastic of the band 32 already cools down during application on the lid ring and solidifies, such that no flow of the plastic occurs during the subsequent transport and the band is stable in the shown shape. If necessary, a cooling means, e.g. as a fan, may be provided in the application station or the processing station 29, respectively.
During application it is made sure that the distance of the outlet opening or the injection nozzle, respectively, to the inner side 40 of the collar 4 remains substantially constant during spraying of the liquid plastic, such that the thickness of the strip 32 remains substantially constant and its small thickness is made possible. This can be done in the way known from WO 2015/164986 A1. The procedure according to WO 2015/164986 A1 for generating the strip 32 is preferred. Within the scope of the present invention the strip 32 may however be also applied onto the lid ring in other ways. Hence, it is possible to lay a prefabricated strip made of plastic material into the collar of the lid ring. This may be done in a separate processing station or during drawing the collar in the station 24 or during rolling in the collar in station 25. In these cases the shown station 29 would be obsolete.
It can be seen that the strip 32 is positioned at the inner side 40 of the collar 4 in such a way that it is located closer to the plane of the sealing flange 7 than to the cutting edge 31. The positioning and dimensioning of the strip is approximately such that the strip 32 covers the lower third of the collar 4 up to approximately the lower half of the collar 4. A greater height H of the strip is possible, however the material quantity for the used plastic increases without being necessary for the further processing or for the protection of the cutting edge, respectively. The height H is of about 1 mm to 3 mm in practice.
The lid ring provided with the plastic strip according to
In the example of
According to the present invention, the rolled-in edge section is heated up in order to melt the strip 32 at least in the contact area to the metal of the lid or to the coatings located thereon. The rolled-in edge section comprises at least the retort curl 5, as it is for example indicated in
In another exemplary embodiment, the processing station may be provided for heating up the rolled-in section after the turning station and it is shown with interrupted lines as processing station 35′ in the illustrated example. In this processing station the rolled-in section lies at the bottom and it is accordingly preferred that the heating source acts from below, such that it could be more advantageous to design the processing station 35′ in such a way that the lid ring is lifted from the transport means 22 therein in order to carry out the processing with the heating source. Also in this case an induction heating or another type of heating may be provided, which is only shown schematically as block 43.
After the heating up of the rolled-in section it is possible to provide a cooling, e.g. by a fan. This is particularly advantageous if the processing station 35′ is present after the turning station 26 and furthermore a pre-sealing station 27 for pre-sealing the peel-off foil 8 is provided on the sealing flange 7. Apart from that it is possible that an undesired influence of the temperature for the pre-sealing occurs by heating up the rolled-in section.
Alternatively to the heating up in a processing station 35 and 35′ or additionally to it, the heating up of the rolled-in section may be carried out in the sealing tool of the sealing processing station. In case of the pre-sealing with the processing station 27 and the main sealing of the peel-off foil with the processing station 28, it is preferred that the heating up of the rolled-in section is done in the main sealing station 28.
According to the invention, a peel-off lid 10 with a rolled-in section of the extraction opening 15 is formed in such a way that before forming the rolled-in section a plastic strip 32 is applied onto the collar of the lid ring. After forming the rolled-in section, the plastic strip is melted in order to yield a good adhesion of the plastic on the upper side and the underside of the peel-off lid in the rolled-in section. In this way, a practical hermetic sealing of the cutting edge 31 of the peel-off lid is reached in an inexpensive way and with the possibility for manufacturing with high cadence.
While preferred embodiments of the invention are described in the present application, it is clearly noted that the invention is not limited thereto and may be executed in other ways within the scope of the following claims.
Number | Date | Country | Kind |
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0536/17 | Apr 2017 | CH | national |
This application is a National Stage application of International Patent Application No. PCT/CH2018/000004, filed Jan. 25, 2018, which claims the priority of Swiss patent application 0536/17, filed Apr. 21, 2017, the disclosure of which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/CH2018/000004 | 1/25/2018 | WO | 00 |