The invention concerns a method for marking objects, in particular components of a motor vehicle, with an embossed hologram.
Furthermore, the invention concerns a device for marking objects, in particular components of a motor vehicle, with an embossed hologram, in particular for performing the method according to the invention.
Moreover, the invention concerns an object, in particular a component of a motor vehicle, preferably a filter element, that is marked with an embossed hologram.
Embossed holograms in the meaning of the invention have surficial relief structures, preferably in the microstructure or nanostructure range. They can be generated in particular by being molded from holographic patterns or other embossing negatives.
It is known to mark objects individually and forgery-safe with such embossed holograms in order to increase brand recognition of the objects. Moreover, such embossed holograms serve as a manufacturer's proof of origin.
It is known in the market to apply hologram stickers to the objects in order to mark them.
The invention has the objective to configure a method and a device of the aforementioned kind such that it can be realized as simply as possible and that it enables a robust, unique and forgery-proof marking of objects.
This objective is solved in accordance with the invention in that
According to the invention, an embossing negative of an embossing body is molded in a soft embossing region that is connected, or will be connected, to the object to be marked. Since the embossing region during the embossment process is initially soft, it molds optimally to the embossing negative, even in case of complex structures. After solidification of the embossing region the embossed hologram is robust. In this way, the embossing negative can be designed with very complex, individual and forgery-safe features. With it, the same marking can be applied in a reproducible way on different objects. In this connection, the embossing region can be attached on the object before the actual embossment process or can be formed from softenable regions of the object. However, the embossing region can also be applied to the object during the embossment process, or subsequently. With the method, objects can be provided with an inexpensive, forgery-safe and/or visually pleasing markings enabling also a differentiation with regard to piracy products.
In an advantageous embodiment of the method, the object to be marked can be provided with the embossing region and, subsequently, the embossing body is pressed into the soft embossing region. In this way, the embossing region can be fixedly connected to the object from the start.
Advantageously, for this purpose a certain quantity of soft, in particular liquid, embossing material can be applied as an embossing region onto the object to be marked and the embossing body can be pressed into the still soft embossing region. This has the advantage that no additional working step before the actual embossment process is required in order to soften the embossing region so that also corresponding tools can be eliminated.
As an alternative, advantageously the initially solid embossing region for performing the embossment process can be softened, in particular by hot air or (IR) radiation, and the embossing body can then be pressed into the thus softened embossing region. It is advantageous in this connection that the embossing region is shaped or arranged on the object at a different time than the actual embossment process because the solidification duration during which the embossing body is pressed into the still soft embossing region is not relevant.
Moreover, advantageously an embossing material that is to form the embossing region can be applied onto one side of a perforated wall of the object to be marked which side is opposite to the side where the embossing region is to be arranged later on. For performing the embossment process, the embossing material can be softened so that is passes through the perforated wall to the wall's opposite side and here the embossing body can be pressed in. In this way, the adhesive beads, preferably hot melt adhesives, that are present anyway for gluing the object can be employed as an embossing material for applying the embossed hologram on the side of the object that is visible after the adhesion process. The embossing material can also be applied beforehand, in particular already during manufacture of the object, at a protected location on the object. Moreover, excess embossing material is thus not visible from the exterior; this is visually pleasing. Moreover, in this way there are no disturbing transitions at the exterior side of the object. Incidentally, the perforation is beneficial with respect to the stability of the connection of the embossing region with the object because the solidified embossing material engages mechanically the perforation and with the solidified embossing material is secured on the side of the perforated wall that is opposite the embossed hologram. In this way, combinations of embossing material and material of the object can be used which otherwise are not adhering or only adhering to a limited extent to each other.
Advantageously, the rigid embossing region, in particular a solidified hot melt adhesive strip, can be attached to the object to be marked; at least an embossing side of the embossing region that is facing the embossing body is softened; and, subsequently, the embossing body can be pressed in. The embossing region can thus be simply premanufactured in a desired shape separate from the object to be marked and can be attached to the object prior to the embossment process.
In a further advantageous embodiment of the method, hot melt adhesive, in particular a polyamide-based or polyolefin-based one, can be used as an embossing material for forming the embossing region. Hot melt adhesive can be produced and processed easily. It can be applied simply as a liquid or solid onto the object to be marked. It hardens to a stable form and can be easily softened by means of heating.
In another advantageous embodiment of the method, synthetic fiber media can be applied as an embossing region onto the object to be marked; they can be partially softened, in particular heated by hot air or IR radiation up to the melting point; the embossing body can be pressed into the soft synthetic fiber media and, after solidification of the embossing region, can be separated therefrom. Synthetic fiber media can be connected simply with the object to be marked. They can be softened simply by heating and can then be optimally shaped.
Another advantageous embodiment of the method provides that a softenable embossing region of the object to be marked, particularly of plastic material or a material that is not crosslinked, in particular a housing, a cover, foils, or end disks of filters, is partially softened at the surface, in particular by hot air or IR radiation can be heated up to the melting point; the embossing body can then be pressed into the soft embossing region, and can be separated from the embossing region after solidification of the embossing region. In this way, a separate embossing material is not required. Also, an optimal adhesion of the embossing region on the object is achieved because no material transitions and connecting locations are produced.
In a further advantageous embodiment of the method, the soft embossing region, in particular hot melt adhesive, can be applied to the embossing body and embossed and, after solidification, can be attached to the object to be marked. In particular, a contact surface of the embossing region that is facing the object to be marked may still be adhesive after solidification in order to apply it to the object to be marked. In this way, it is avoided that the embossing material during the embossment process is displaced on the object to be marked. Also, excess quantities of embossing material can be removed in a simple way already from the embossing body. By means of the still adhesive surface, the embossing region can be simply attached to the object.
Advantageously, the contact surface of the already solidified embossing region that is facing the object to be marked, while on the embossment body, can be heated surficially before attachment to the object to be marked, in particular by means of hot air or IR radiation. In this way, adjustment of the time of attachment to the object and the solidification time of the embossing region can be optimized and the quantity of embossing material, in particular of the hot melt adhesive, can be optimized.
Another advantageous embodiment of the method provides that the embossing region is provided in a recess or another kind of depression of the object to be marked. In this way, the connection of the embossing region with the object to be marked can be improved in a simple way and the detachment of the marking can be made significantly more difficult. The connection is thus also improved for objects, in particular metal objects, for example, metal housings, on which the embossing region does not adhere as well as, for example, on paper or plastic material. Moreover, the surfaces of the object and the embossing region can have continuous and seamless transitions into each other; this may be advantageous with respect to a reliable connection.
In a further advantageous embodiment of the method, the embossing body can be provided with the negative of the embossed hologram in particular by means of explosive embossing or a wet-chemical process. Explosive-embossed embossing negatives are optimally forgery-safe because complex structures can be realized with them. Moreover, the structural pattern upon explosive embossing is destroyed so that the process cannot be copied. Even if an identical pattern were used, the complex process of producing the negative of the embossed hologram on the embossing body by means of explosion cannot be repeated in detail.
The embossing body advantageously can be realized as a plunger or a roller. By means of a roller, pressure from the embossing body can be transmitted continuously onto the embossing region. The embossing roller is suitable in particular for an embossment process that is carried out during a continuous movement of the object relative to the embossing body, in particular along a conveying path.
The embossing body in the form of a roller can advantageously be rolled across the embossing region wherein the rotational speed of the roller and the duration of the solidification process of the embossing region can be matched relative to each other such that the embossing area of the embossing body is separated from the embossing region only after solidification of the latter has taken place. In this way, the stability of the embossed hologram is improved and it is prevented that the embossed hologram during or after separation becomes deformed, as can be the case when the embossing region is not completely solidified before separation.
In a further advantageous embodiment of the method, the object to be marked can be moved along a conveying path and the embossing body during the embossment process can travel together with the object, in particular by use of a carriage that moves with the object. In this way, the object can be transported farther while the embossing region solidifies. Thus, a conveyor for the object must not be stopped during the embossment process. This reduces the production time as a whole.
Advantageously, the embossing body can be moved in circulation on a closed path, in particular continuously, wherein the path, at least in a section where the embossment process is performed, extends along the conveying path of the object. In this way, the embossing body after completion of an embossment process can be returned simply to the start of the embossment section of the conveying path for embossing the next object that is transported on the conveying path.
In a further advantageous embodiment of the method, a filter medium can be marked with the embossed hologram. In particular for filter media a forgery-safe quick embossment process is advantageous because, on the one hand, the multitude of filter media available on the market can be differentiated clearly. Moreover, large quantities of filter media can be marked in a simple and efficient way.
The objective is moreover solved by a device with
Moreover, the objective is solved by the object provided, in the embossing region that can be embossed in the soft state, with the embossed hologram by molding from a negative of an embossing body wherein the embossing body is pressed into the soft embossing region and after solidification of the embossing region is separated from the latter. The advantages of the object according to the invention corresponds also to the aforementioned advantages of the method according to the invention.
Further advantages, features and details of the invention can be taken from the following description in which embodiments of the invention will be explained in more detail with the aid of the drawing. A person of skill in the art will expediently consider the features disclosed in combination in the drawing, the description, and the claims also individually and will combine them to other meaningful combinations. It is shown in:
In the Figures the same components are provided with same reference characters.
In the
First, the component 10 to be marked is provided with an embossing region 12 that can be embossed in the soft state. For this purpose, a certain quantity of liquid hot melt adhesive 12a, for example, a polyamide-based or polyolefin-based one, is applied by means of a dispenser 13 as an embossing region 12 onto the component 10 to be marked (
An embossing plunger 14a illustrated in
After solidification of the embossing region 12 the embossing plunger 14a is separated by means of the lifting and lowering device 18 in the direction of arrow 22 from the solidified hot melt adhesive 12b (
In a second embodiment illustrated in
The embossing plunger 14a is movable by means of the lifting and lowering device 18 on a carriage 28 along a closed path 30 in the direction of arrow 32 as illustrated in
The path 30 and the conveying belt 24 can also be converging in the conveying direction 26 in front of the embossing section and subsequent thereto can diverge so that the embossing plunger 14a at the beginning of the embossing section is pressed automatically into the embossing region 12 and, downstream of the embossing section, the embossing plunger 14a and the solidified embossing region 12 are automatically separated from each other. In this way, the separate lifting and lowering device 18 for the embossing plunger 14a on the carriage 28 is not needed.
A third embodiment, illustrated in
The embossing roller 14b is rolled in the direction of arrow 35 across the embossing region 12. The rotational speed of the embossing roller 14b and the duration of the solidification process of the embossing region 12 are matched to each other such that the respective embossing area of the embossing roller 14b is separated from the embossing region 12 only after solidification of the latter.
A fourth embodiment illustrated in
For performing the embossment process, the solidified embossing region 12 is heated by means of infrared (IR) radiation device 38 and softened in this way (
A fifth embodiment, illustrated in
A sixth embodiment, illustrated in
A seventh embodiment, illustrated in
An eighth embodiment, illustrated in
A ninth embodiment, illustrated in
A tenth embodiment, illustrated in
An eleventh embodiment, illustrated in
In all of the above described embodiments of a method and a device for marking components 10 by means of an embossed hologram 11, the following modifications are possible inter alia.
The invention is not limited to marking components 10 of a motor vehicle. Rather, they can also be used for marking objects of different kinds.
The negative 16 of the embossed hologram 11 can also be produced by a different physical and/or chemical method.
Instead of hot melt adhesive 12a, 12b based on polyamide or polyolefin or synthetic fiber media 12c, 12d, it is also possible to use a different kind of embossing material as an embossing region 12 that is initially soft or softenable and, in the soft state, can be embossed and, in the solidified state, retains the embossed hologram 11. In the afore described methods and devices, where expedient, it is possible to use synthetic fiber media 12c, 12d instead of hot melt adhesives 12a, 12b, and vice versa.
Instead of the IR radiation device 38, a hot air blower or another heat source can be used also for softening the embossing region 12.
Number | Date | Country | Kind |
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10 2009 033504.8 | Jul 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/060141 | 7/14/2010 | WO | 00 | 3/14/2012 |