1. Field of the Invention
The present invention relates to a method and a device for operating an internal combustion engine, in which a setpoint fuel-injection quantity is subdivided.
2. Description of Related Art
Already known in the art are methods and devices for operating an internal combustion engine, in which a setpoint fuel quantity to be injected is subdivided into a first fuel quantity to be injected into an intake manifold, and into a second fuel quantity to be injected directly into a combustion chamber of the internal combustion engine, as a function of a temperature that is characteristic for the operation of the internal combustion engine in a start of the internal combustion engine. Depending on the engine temperature characteristic for the operation of the internal combustion engine, for example, a distinction is made between a cold start and a warm start of the internal combustion engine. In the cold start, it is known from the market to inject the setpoint fuel quantity to be injected solely via the first fuel quantity to be injected, into the intake manifold of the internal combustion engine. For the warm start, on the other hand, it is known to inject the setpoint fuel quantity to be injected solely via the second fuel quantity to be injected, directly into the combustion chamber of the internal combustion engine. The reason for this is a better mixture carburetion with the aid of the intake manifold injection in the cold start and reduced self-ignition and knocking tendencies in case of a direct injection into the combustion chamber in the warm start.
Fuel that is introduced into the intake manifold during the start of the internal combustion engine with a cold engine deposits on the walls of the intake manifold, does not fully evaporate, and therefore does not take part in the starting combustions. In order to ensure a stable engine run-up, an increased fuel mass is therefore required in the start phase.
At cold start temperatures of approximately 20° C., the proper homogenization of the air/fuel mixture of an intake manifold injection manifold injection already in front of the combustion chamber of the internal combustion engine results in low emissions, in particular of hydrocarbons, in comparison with a direct injection during the intake stroke of the internal combustion engine. An intake manifold injection is therefore advantageous in a cold start. At higher temperatures, a direct injection during the intake stroke of the internal combustion engine leads to reduced temperatures in the cylinder due to the evaporation of the fuel in the combustion chamber, and thus to lower knocking and self-ignition tendencies.
A dropping engine temperature or ambient temperature in a cold start of the internal combustion engine increases the wall film formation in the injection in the intake manifold, so that the fuel supply must be increased further. As a consequence, the undesired emissions of hydrocarbons, for example, rise during the start of the internal combustion engine.
The method according to the present invention and the device according to the present invention for operating an internal combustion engine offer the advantage that a ratio between the first fuel quantity and the second fuel quantity is continuously modified as a function of the temperature. This enables a fluid transition between the portion of the first fuel quantity and the portion of the second fuel quantity of the setpoint fuel quantity to be injected for different temperatures that are characteristic for the operation of the internal combustion engine as a function of the temperature, so that the operation of the internal combustion engine is able to be optimized with regard to reducing undesired emissions, e.g., of hydrocarbons, during the start, as well with regard to preventing knocking and self-ignitions.
It is advantageous if at a first temperature value the first fuel quantity is selected smaller than the second fuel quantity, and at a second temperature value that is greater than the first temperature value, it is advantageous if the first fuel quantity is selected greater than the second fuel quantity. This makes it possible for the direct injection to outweigh the intake manifold injection given dropping engine or ambient temperatures in the cold start. This reduces the wall film formation for the lower temperature range of the cold start, so that no increased fuel injection is required and the undesired emissions are able to be reduced. For the upper temperature range of the cold start, on the other hand, the intake manifold injection outweighs the direct injection, so that the undesired emissions are reduced by the satisfactory homogenization of the air/fuel mixture due to the predominant intake manifold injection.
It is also advantageous if at a third temperature value that is greater than the second temperature value, the first fuel quantity is selected smaller than the second fuel quantity. This ensures that, once again, the direct injection outweighs the intake manifold injection in the warm start of the internal combustion engine, so that the knocking and self-ignition tendencies are less pronounced.
A further advantage results if the second fuel quantity is subdivided into a first partial quantity to be injected during an intake stroke, and into a second partial quantity to be injected during a compression stroke as a function of the temperature. In this way the share of the direct injection is able to be optimally adapted to the temperature that is characteristic for the operation of the internal combustion engine, with respect to lower undesired emissions as well as reduced knocking and self-ignition tendencies.
In this context it is advantageous if the subdivision of the second fuel quantity into the first partial quantity and into the second partial quantity is modified continuously as a function of the temperature. This enables a fluid transition between the first partial quantity to be injected and the second partial quantity to be injected, as a function of the temperature, thereby improving the adaptation of the operation of the internal combustion engine to the engine temperature or ambient temperature with respect to reducing undesired emissions and reducing any knocking and self-ignition, in particular during the start of the internal combustion engine.
In addition, it is advantageous if the first partial quantity is selected to increase with rising temperatures and if the second partial quantity if selected to decrease with rising temperatures. This ensures that in the lower temperature range of the cold start the direct injection predominantly occurs during the compression stroke. Thus, an injection takes place into already compressed, and therefore heated, air of the combustion chamber. This results in better evaporation of the directly injected fuel. In the lower temperature range of the cold start, the fuel quantity to be injected is thus able to be reduced considerably, which in turn decreases the undesired emissions. On the other hand, for the temperature range of the warm start, it can be ensured that the predominant share of the direct injection takes place during the intake stroke, so that the temperatures in the combustion chamber are reduced in this manner because of the cooling fuel, thereby reducing the knocking and self-ignition tendencies.
It is also advantageous if the first fuel quantity is formed from a first fuel type and the second fuel quantity is formed from a second fuel type that differs from the first fuel type. This makes it possible to use the present invention with the mentioned advantages also for an operation of the internal combustion engine in which different types of fuel are used at the same time.
In
The use of first fuel injector 25 and second fuel injector 30 makes it possible to realize what is known as a dual-injection system. This is to be understood as a fuel injection system which is able to introduce the fuel quantity required for the combustion both into intake manifold 5 using the first fuel injector 25, and directly into combustion chamber 10 using second fuel injector 30. In such a system first fuel injector 25 is normally developed as low-pressure fuel injector and, as shown in
Such systems are generally used for Otto engines and have a number of advantages. In particular, the advantages of the two different injection methods, i.e., the intake manifold injection method and the direct injection method, are able to be combined depending on the operating conditions of internal combustion engine 1. According to the present invention, it is now intended to optimize the splitting of the setpoint fuel quantity to be injected into a first quantity to be injected into intake manifold 5 via first fuel injector 25, and into a second fuel quantity to be injected directly into combustion chamber 10 of internal combustion engine 1 via second fuel injector 30, as a function of temperature T.
Engine control 15 includes a distribution unit 20, to which instantaneous temperature values T measured by temperature sensor 50 are forwarded in the form of a temperature signal. Depending on the design, distribution unit 20 determines one or more output signals as a function of the temperature signal or of temperature values T and transmits them to an implementation unit 60. In the example of
Distribution unit 20 will be explained in greater detail in the following text. According to a first example embodiment of the present invention, distribution unit 20 is developed in the form of a set of characteristic curves of three characteristic curves A1, A2, A3 for the output signals from distribution unit 20. A first output signal A1 exhibits a steady characteristic of a portion of the setpoint fuel quantity to be injected, which is injected directly into combustion chamber 10 via second fuel injector 30 during a compression stroke of cylinder 65, over temperature T. This characteristic of first signal A1 starts at a first temperature T0 of 0° C., for example, with a share of 100% and then drops more and more steeply to a second temperature T1>T0; then, i.e., starting at second temperature T1, it drops to zero at a rate of change that decreases in its amount, the value of zero being reached for temperatures that are greater than or equal to a fourth temperature T3>T1 For temperatures T<T0, first output signal A1 remains at the 100% value.
A second output signal A2 starts with the value of zero at first temperature T0; it subsequently rises more and more steeply to second temperature T1, and then, i.e., starting at second temperature T1 and rising more slowly, reaches an absolute maximum at a third temperature T2, T1<T2<T3. For temperatures T>T2, second output signal A2 drops more and more rapidly to fourth temperature T3 and subsequently drops more slowly to the zero value for temperatures T>T3, which zero value is reached at a fifth temperature T4>T3. Second output signal A2 represents the portion of the setpoint fuel quantity to be injected as a function of temperature T, which injection is implemented into intake manifold 5 via first fuel injector 25.
A third output signal A3 starts with the value of zero at first temperature T0 and, starting at second temperature T1, increases more heavily to fourth temperature T3 in order to increase to the 100% value at a slower rise for temperatures T>T3, which value is attained at fifth temperature T4. For temperatures T>T4, third output signal A3 remains at the 100% value, and second output signal A2 remains at the zero value. For temperatures T<T0, second output signal A2 and third output signal A3 each equal zero. For temperatures T>T3, first output signal A1 equals zero.
Third output signal A3 represents the portion of the injectable setpoint fuel quantity that is injected directly into combustion chamber 10 via second fuel injector 30, but is injected during an intake stroke of cylinder 65. All three output signals A1, A2, A3 exhibit a continuous characteristic over temperature T. Furthermore, the following relationship applies across entire temperature T:
A1+A2+A3=100%. (1).
At second temperature T1, first output signal A1 intersects second output signal A2, while third output signal A3=0. This means that A1=A2=50% at second temperature T1. At fourth temperature T3, second output signal A2 intersects third output signal A3, and first output signal A1 equals 0. Thus, A2=A3=50% at fourth temperature T3. At third temperature T2, first output signal A1 intersects third output signal A3, and second output signal A2 has an absolute maximum at approximately 90%. The point of intersection between A1 and A2 for A3=0 at second temperature T1 may also lie at random values other than 50%. In this context A1+A2=100%. In an extreme case, it is possible, for instance, that A2=100% and A1=0. The same applies to the point of intersection between A2 and A3 for A1=0 at fourth temperature T3. Here, too, A2+A3=100% applies in general; in an extreme case, it is possible that A2=100% and A3=0, for instance.
According to
According to
For temperatures T1<T<T3, the first fuel quantity injected into intake manifold 5 dominates the second fuel quantity. As a result, excellent homogenization of the air/fuel mixture inside combustion chamber 10 therefore comes about in this temperature range due to the dominating intake-manifold injection. This leads to lower undesired emissions in this temperature range, for instance of hydrocarbons, in comparison with the direct fuel injection. Third temperature T2 lies at a value of approximately 20° C., for example.
For temperatures T>T3, the first partial quantity of the second fuel quantity dominates with respect to the first fuel quantity to be injected into intake manifold 5. The knocking tendency and the self-ignition tendency are reduced in this manner. This is so because at higher temperatures T>T3, the dominant direct injection during the intake stroke lowers the temperature in combustion chamber 10 of cylinder 65 because of the cooler fuel temperature, which is precisely what reduces the knocking and self-ignition tendencies.
For temperatures T<T1, the second fuel quantity is injected in its entirety during the compression stroke, whereas for temperatures T>T3, the second fuel quantity is injected in its entirety during the intake stroke.
Second temperature T1 may therefore be considered a first predefined temperature threshold. Fourth temperature T3 may be considered a second predefined temperature threshold. For temperatures T that are smaller than the first predefined temperature threshold, the direct injection during the compression dominates with regard to the intake-manifold injection. For temperatures T1<T<T3, i.e., for temperatures between the first and the second predefined temperature thresholds, the intake-manifold injection dominates with regard to the direct injection. For temperatures T that are greater than the second predefined temperature threshold, the direct injection during the intake stroke dominates with regard to the intake-manifold injection.
The characteristic of output signals A1, A2, A3 as a function of temperature T, as well as the selection of temperature values T0, T1, T2, T3 and T4 may be implemented on a test stand, for instance, and/or in driving tests if the internal combustion engine is driving a vehicle, in such a way that, for one, the undesired emissions and, for another, the knocking and self-ignition tendencies are optimally reduced.
For temperature values T0, T1, T2, T3, T4, for instance, and without restricting the universality, the following values may be selected:
T0=−10° C.
T1=0° C.
T2=20° C.
T3=60° C.
T4=80° C.
In an especially advantageous manner, the described method or the described device is able to be used during a start-up of the internal combustion engine. This is so because the described temperatures T0<T<T3 occur predominantly during the start of the internal combustion engine and less so in the post-start operation of the internal combustion engine. For temperatures T<T3, a so-called cold start situation exists in this case, whereas for temperatures T>T3, a warm start is assumed. The temperature range for the cold start is thus subdivided further according to the present invention, i.e., into a first, or lower, temperature range for temperatures T<T1, in which the direct injection during the compression stroke dominates the intake-manifold injection. Such a start is also referred to as direct-injection (DI) stratified charge start. A second temperature range of the cold start with T1<T<T3 is characterized by the fact that the intake-manifold injection dominates the direct injection. In the following text this start is also referred to as PFI start. For temperatures T>T3, as described, a warm start of the internal combustion engine results, which is also referred to as conventional DI start hereinafter.
DI stands for direct injection, and PFI stands for intake-manifold injection. According to characteristic curves A1, A2, A3 as shown in
For temperatures T<T1, the DI-stratified charge start dominates according to
According to a second example embodiment, only a single output signal A is output to implementation unit 60 by distribution unit 20.
In the exemplary embodiment according to
An exemplary sequence of the method of the present invention according to the second example embodiment is shown in
In program point 105, distribution unit 20 checks whether temperature T is less than first predefined temperature threshold T1. If this is the case, the method branches to a program point 110; otherwise, the method branches to program point 115.
In program point 110, output signal A=3 is set, and implementation unit 60 is induced to inject the injectable setpoint fuel quantity in its entirety directly into combustion chamber 10 via second fuel injector 30 exclusively during one or more compression strokes of cylinder 35. Then the program is exited.
In program point 115, distribution unit 20 checks whether temperature T is less than second predefined temperature threshold T3. If this is the case, the method branches to a program point 120; otherwise, the method branches to program point 125.
In program point 120, distribution unit 20 sets output signal A=2. In response, upon receipt of value A=2, implementation unit 60 induces the injection of the setpoint fuel quantity to be injected exclusively via first fuel injector 25, by intake-synchronous and/or upstream intake-manifold injection. Then the program is exited.
In program point 125, distribution unit 20 sets output signal A to the value of one. As soon as implementation unit 60 receives the value A=1, implementation unit 60 induces the injection of the setpoint fuel quantity to be injected via second fuel injector 30 exclusively, and during one or more intake strokes of cylinder 65 exclusively. Then the program is exited. The program may be run through repeatedly.
According to one further development of the present invention, it may also be provided that the first fuel quantity injected by first fuel injector 25 is formed by a first fuel type, and the second fuel quantity injected by second fuel injector 30 is formed by a second fuel type that differs from the first fuel type. The two fuel injectors 25, 30 are supplied from different fuel tanks in this case. The method according to the present invention and the device according to the present invention may therefore also be used in what is generally known as bi-fuel systems. Ethanol and gasoline, for instance, may be used as different fuel types. However, it is also possible to use a compressed natural gas (CNG) and gasoline, for instance, as different fuel types.
The output signals A1, A2, A3 in
Additional advantages may be derived from mixed states, such as a DI-stratified charge start with PFI start, for instance, depending on the application, i.e., as a function of the desired operating conditions of the internal combustion engine. For instance, a smaller PFI-start intake-manifold injection in comparison with the subsequent DI-stratified charge direct injection may be advantageous as far as satisfactory complete combustion of the air/fuel mixture in combustion chamber 10 is concerned, without requiring an undesired heavy fuel enrichment in the PFI-start intake-manifold injection. As described, this is especially advantageous for temperatures T<T1. Moreover, for this temperatures range it is also possible to combine the relatively small PFI-start intake-manifold injection and the superposed DI-stratified charge direct injection with a retarded ignition if internal combustion engine 1 is an Otto engine. In this case, a fluid transition to a catalytic-converter heating phase with a homogenous split injection following the startup of internal combustion engine 1 is possible.
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