The invention is directed to a fluid flow-powered device and a method for generating electrical energy.
Wind energy, as a major sustainable clean energy source, has recently attracted an intense amount of attention. Government and industry have aggressively pushed the development of wind turbine technology, particularly devoted to the development of a wide range of reliable wind turbines.
In the long history of the use of wind kinetic energy, horizontal-axis wind turbines (HAWT) and vertical-axis wind turbines (VAWT) have been adopted as the main designs for extracting wind energy. In particular, HAWT is predominantly used for commercial power generation. The efficiency of turbine blades has improved considerably over the years by the advent of advanced aerodynamic designs. However, the basic law that aerodynamic force is proportional to the wing area of a blade remains unchanged. Thus, it is difficult to maximize the effective aerodynamic surface of rotating blades, while maintaining the structural integrity thereof, as the size of a wind turbine increases.
For medium and large size wind turbines, to reduce the centrifugal force in rotational motion, blades are usually long and slender particularly near the tips even though they are made of light composite materials. Thus, the effective aerodynamic area is very limited near the tip of a blade where a considerable amount of aerodynamic torque is generated. In addition, to further improve the aerodynamic efficiency, a mechanical-electrical device for active pitching can be installed inside of a slender blade. This arrangement not only adds a weight penalty on a slender blade, but also increases the structural complexity and weakens the structural integrity of the blade.
Furthermore, the installation and maintenance of long slender blades in large-size HAWT and VAWT is particularly difficult, and requires special equipment that may not be easily operated in certain terrain. For example, contamination of dead bugs and birds near the leading edges of blades could reduce the aerodynamic efficiency by 50%. Cleaning the contamination on blades of a large-size HAWT is not an easy task. These problems become bottlenecks in the development and cost-efficient use of medium and large size wind turbines. Improvements in existing water-powered generators are also desirable.
One embodiment of the present invention includes a fluid flow-powered generator with a rotatable frame, a first wing and a second wing, with each wing having a leading edge, a trailing edge, a first end and a second end. The angle of attack of each wing is defined by the orientation of a chord line extending through the leading and trailing edges of the wing. The first and second wings are pivotally mounted to the frame to allow the angle of attack to be adjusted. The generator also includes a controller to direct the adjustment of the angle of attack of the first wing and the second wing in a coordinated manner, while the fluid flow-powered generator is in use.
The fluid flow-powered generator can be an oscillating fluid flow-powered generator or a rotary fluid flow-powered generator. In an oscillating fluid flow-powered generator, the rotational motion of the frame is constrained, and the angle of attack of the first and second wings are adjusted to allow the frame to “flap” back and forth with alternating clockwise and counterclockwise rotations. In a rotary fluid flow-powered generator, the rotational motion of the frame is not constrained, and the angle of attack of the first and second wings is adjusted to allow the frame to spin through the full rotation.
Another embodiment of the invention includes a rotary fluid flow-powered generator, including a rotatable frame, a first wing and a second wing, each wing having a leading edge, a trailing edge, a first end and a second end. Each wing has an adjustable angle of attack. A controller is also provided to direct the adjustment of the angle of attack of the first wing and the second wing in a coordinated manner while the fluid flow-powered generator is in use.
Another embodiment of the invention includes a method of generating electricity, including the steps of providing a fluid flow-powered generator having a rotatable frame with a central axis member, a first wing and a second wing attached to the frame, and a controller, wherein the first wing and second wing each have an adjustable angle of attack. The angle of attack of the first wing and the angle of attack of the second wing are actively adjusted in a coordinated manner. The motion of the central axis is translated into electrical energy. It would be understood to persons having skill in the art that fluid flow-powered generators can be used with various fluids, including without limitation, water and air.
Certain terminology will be used in the following description for convenience in reference only, and will not be limiting. For example, the words “upwardly”, “downwardly”, “rightwardly” and “leftwardly” will refer to the directions shown in the drawings to which reference is made. The words “forward” or “forwardly” will be used in relationship to the upwind wing that is oriented toward the direction of a wind, and the words “rearward” or “rearwardly” will refer to the direction of the leeward wing spaced downwind from the forward wing. The words “inwardly” and “outwardly” will refer to directions toward and away from, respectively, the center of the frame or the central axis member. Said terminology will include the words specifically mentioned, derivatives thereof, and words of similar import.
A wind-powered generator 10, is described herein having a rotatable frame 12, with a first wing 20 and a second wing 22. Although the invention may be described herein with regard to wind power, those skilled in the art will recognize that the invention can be powered using any type of fluid flow such as wind, water, particulate matter or the like. Each wing 20, 22 has a leading edge 40, a trailing edge 42, a first end 44 and a second end 46. Each wing 20, 22 also has an angle of attack (“AoA”) which is defined by the orientation of a chord line extending through the leading and trailing edges 40, 42 thereof. The first wing 20 and second wing 22 are pivotally mounted to the frame 12 to allow the AoA (α1) to be adjusted. A controller 62 is also provided to direct adjustment of the AoA of the first wing 20 and the second wing 22 in a coordinated manner while the wind-powered generator 10 is in use.
In certain embodiments, the wind-powered generator 10 is operable as an oscillating wind-powered generator (
One embodiment includes a rotary wind-powered generator 10 including a rotatable frame 12, a first wing 20 and a second wing 22. Each wing 20, 22 has a leading edge 40, a trailing edge 42, a first end 44 and a second end 46. Each wing 20, 22 also has an adjustable AoA and a controller 62 to direct adjustment of the AoA of the first wing 20 and the second wing 22 while the wind-powered generator 10 is in use.
Another embodiment of the invention includes a method of generating electricity, including providing a wind-powered generator 10, 70 with a rotatable frame 12 with a central axis member 14, first and second wings 20, 22 attached to the frame 12, and a controller 62, wherein the first and second wings 20, 22 each have an adjustable AoA. The AoA of the first wing 20 and the second wing 22 are actively adjusted in a coordinated manner, and the motion of the central axis member 14 is translated into electrical energy.
The first and second pairs of transverse arms 16, 18 extend generally perpendicularly away from the central axis member 14 in the same plane. In the embodiment shown in
The first wing 20 and second wing 22 have balanced weights, and the first and second sets of transverse arms 16, 18 have the same length. Additionally, the weight of the first wing 20 and the weight of the second wing 22 are each balanced around the pivotal mounting points 50 of the first wing 20 and the second wing 22, such that weight is not a significant factor in the design, allowing effective wing areas to be large. The wing weight is not a significant factor in the design, and wing loading is typically low. Therefore wings 20, 22 can be made from light composite materials to reduce the power and energy required to adjust the wings 20, 22 and their size is less limited by the structural requirements of frame 12 to support them.
The wings 20, 22 shown in
In the embodiment shown in
A controller 62 calculates the desired effective AoA (α1) of the first wing 20 and the second wing 22 to maintain the maximum effective AoA before stall, and therefore to achieve the largest lift magnitude in all phases of operation of the wind-powered generator 10. Feedback closed-loop control is used by the controller 62 to direct adjustment of the first wing 20 and adjustment of the second wing 22 to maintain the desired effective AoA.
The controller 62 directs the adjustment of the geometric AoA (αg1) to maintain the desired effective AoA (α1) of the wing 20, 22 during operation of the wind-powered generator 10. The actual pivoting of the wing 20, 22 to achieve the desired effective AoA is carried out by a motor 66 controlled by the controller 62. One type of motor 66 that can be used to pivot the wings 20, 22 is a servo motor operably attached to the wings 20, 22 to adjust the AoA. Such a servo motor 66 can be mounted at or near the pivot point of the wing 20, 22 to effect the change of the AoA. This motor mounting point would be at the one quarter chord length point in the embodiment shown in
In operation as an oscillator 10, as shown in
In the oscillating mode, a spring 68 further restrains the rotational motion of the frame. The spring coefficient can be adjusted through trial to optimize the performance of the oscillating wind-powered generator 10. The oscillation is preferably maintained such that the angular position (β) of the frame 12 is limited to between about −π/2 to about π/2 by the active control of the AoA of the wings 20, 22 and the spring 68.
In one embodiment of the oscillating wind-powered generator 10, a linear gear is used to transform the oscillating angular motion of the central axis member 14 to a linear reciprocating motion of a rod. The reciprocating force transmitted by the rod drives a crank mechanism to generate a circular motion to the angular rate of the oscillation. Then, the rotational frequency is increased to a required one for the generator 30 through a gear box 32.
In use, the oscillating wind-powered generator as illustrated in
In functioning as a horizontal-axis rotor 10, as shown in
During operation as a rotor 10, in the first and fourth quarters of a rotational cycle (when β is between about 0 and about π/2 and between about 3π/2 and about 2π), the effective AoA of the first wing 20 and the effective AoA of the second wing 22 are set to be positive, such that the aerodynamic lift creates a clockwise torque and rotational motion. In the second and third quarters of a rotational cycle (when β is between about π/2 and about 3π/2), the effective AoA of the first wing 20 and the effective AoA of the second wing 22 are reversed to be negative, to sustain the clockwise torque and motion.
When in operation as a rotor 10, rotational motion of the central axis member 14 is directly generated. The rotational frequency of the central axis member 14 is optionally converted to that required for generation of electricity through a gear box 32.
In addition to the horizontal axis rotor 10, as shown in
In use, the horizontal axis rotary wind-powered generator 10 as illustrated in
Compared to the aerodynamics of traditional horizontal axis wind turbines and vertical axis wind turbines, a quasi-steady aerodynamic analysis of a wind oscillator 10 based on the lifting-line model for rectangular wings is more straightforward when the complicated wake interference of the first wing 20 to the second wing 22 at a crossing-over moment is not considered in a first order analysis.
where l is the length of the transverse arm 16, 18, between the central axis member 14 around which the transverse arm 16, 18 pivots and the mounting point 50 of the wing 20, 22. Therefore, the effective AoA is α1=αg1−Δα1. The angle between the lift and Vω1 is δ1=β−Δα1.
Similarly, for the second wing 22, the induced change in the AoA is:
where α2=αg2−αΔ2, and δ2=β+Δα2.
The equation of motion for a wing oscillator 10 is:
Where m is the mass of the wing, ks is the spring coefficient, and is the radial distance from the spring 68 to the central axis member or pivot point.
The lift of the first wing and second wing are calculated as:
L1=CL1qr1Sw (4)
and
L2=CL2qr2Sw (5)
where Sw is the wing planform area, qr1=0.5ρ|Vr1|2 and qr2=0.5ρ|Vr2|2. The quasi-steady aerodynamics are considered when the reduced frequency is sufficiently low. Typically, the reduced frequency based on the frequency of changing the AoA, wind speed and the wing chord is less than 0.2, and therefore the quasi-steady assumption is a reasonable first-order approximation.
Before stall, the lift coefficients for the first wing 20 and the second wing 22 are given by CL+a[α(t)−αL-0] for α<αs, where αs is the stall AoA. According to the lifting-line model, the lift slope is:
where αρ=2π, AR is the wing aspect ratio and τ is a parameter related to the wing platform. After stall (α>αs), an empirical model for CL is:
where KL=(CLs−CDmax sin αs cos αs) sin αs/cos2 αs. The relative dynamical pressures for the first and second wings 20, 22 are:
qr1=½ρVr12=½ρ[(Vω1 cos β)2+(V∞−Vω1 sin β)2] (8)
and
qr2=½ρVr22=½ρ[(Vω2 cos β)2+(V∞−Vω2 sin β)2] (9)
where Vω1=Vω2=1 dβ/dt.
The drags of the first wing 20 and second wing 22 are:
D1=CD1qr1Sw (10)
and
D2=CD1qr1Sw (11)
For α<αs, CD=CD
Furthermore, the equation of motion is written as:
where the timescales are τ1=√{square root over (lm/(Swq∞))} and τ2==√{square root over (l2m/(ksls))}, γ1=1+λ2−2λ sin β and γ2=1+λ2+2λ sin β, and λ=(l/V∞) dβ/dt is the tip speed ratio. Equation (12) is a non-linear ordinary differential equation. The first term in the right-hand side of Equation (12) is a driving term from the aerodynamic lift, in which CL1 and CL2 always have the opposite signs by actively controlling the AoA of the first wing 20 and the second wing 22. The second term is a term related to the drag of the wings, which is small since the effect of the drags from the first wing 20 and the second wing 22 tend to be approximately equal and opposite, such that they cancel each other out. The third term is a stiffness term associated with the spring 68. Equation (12) is solved numerically by using the four-order Runge-Kutta method with the initial conditions of β=0 and dβ/dt=0 at t=0.
The instantaneous mechanical power transmitted to the shaft of a generator is P(t)=2πfTyηtrans where Tγ1=2l|L1 cos δ1+D1 sin δ1| is the torque, f is the frequency of oscillation, and ηtrans is the efficiency of the mechanical system in power transfer. Further, the power is rewritten as:
P(t)=4πflq∞Swηtransγ1|CL1 cos δ1+CD1 sin δ1| (13)
The mean power P is obtained by averaging Equation (13) over a time period. The efficiency of power generation is estimated, which is defined as η=P/Pflow, where Pflow=q∞V∞Sactuator, where Sactuator is the actuator area that should be suitably defined. Thus, the efficiency is:
Equation (14) indicates that the efficiency is proportional to the tip speed ratio fl/V∞ and the ratio between the wing area and the actuator area Sw/Sactuator. Here, for a wind oscillator 10, the actuator area Sactuator=2Lb+cb/2 is the vertically-projected area, where L is the length of the transverse arm 16, 18, b is the wing span and c is the wing chord.
In order to clearly understand the physical meanings of the terms in Equation (12), a model equation in a limiting case is given through linearization of Equation (12) for |β|<<1, and |dβ/dt|<<1, Equation (12) is simplified as:
Further, for αL-0=0 and αg1=αg2, Equation (14) becomes a linear vibration equation:
The forcing term in Equation (16) is αg1/τ12. The damping term is directly proportional to the induced change in AoA Δα1≈(l/V∞) dβ/dt=λ, and the damping coefficient is τ3/τ12, where τ3=l/V∞ is another timescale. The natural circular frequency is ωn=(√/2τ2)−1. To achieve the maximum lift, the effective AoA (α1=αg1−Δα1 or α2=αg2−Δα2) should be maintained at the AoA at max(CL) denoted by αmax(L) in all the phases. The simplest waveform for the effective AoA is a square waveform jumping between −αmax(L) and αmax(L). For example, α1=±αmax(L) for the first wing 20, where the positive and negative signs are taken when the first wing 20 moves clockwise and counterclockwise, respectively. The geometric AoA of the first wing 20 should be adjusted in the feedback control based on αg1=±αmax(L)_(l/V∞) dβ/dt for the linearized case and αg1=±αmax(L)+Δα1 for a general case. According to Equation (16), such a control strategy for compensating the induced change in AoA essentially eliminates the damping term in the vibration system.
The mathematical analysis of a wind rotor 10 or 70 is basically the same as that for a wind oscillator 10, except that friction loading rather than spring damping is included. The equation of motion for a wind rotor 10, 70 is:
where the timescales are τ1=√{square root over (lm/(Swq∞))} and τf=l2m/kf, kf is a friction coefficient, m is the mass of the wing, γ1=l+λ2−2λ sin β, γ2=l+λ2+2λ sin β and λ=(l/V∞) dβ/dt is the tip speed ratio.
Similar to a wind oscillator 10, the effective AoA (α1=αg1−Δα1 or α2=αg2−Δα2) should be maintained at αmax(L) in all the phases of rotation to obtain maximum lift. Those skilled in the art will further recognize that at high wind speed, maximum lift may not be used because of damage to the wind generator. For the first wing 20, α1=αmax(L) when β is between about 0 and about π/2 and when β is between about 3π/2 and about 2π, and α1=−αmax(L) when β is between about π/2 and about 3π/2. The designated function for the effective AoA is the same for the second wing 22. The geometric AoA of the first wing 20 is adjusted in a feedback control based on αg1=±αmax(L)+Δα1. Equation (17) is solved numerically by using the four-order Runge-Kutta method with the initial conditions β=0 and dβ/dt=0 at t=0. The instantaneous and mean mechanical powers transmitted to the shaft of a generator 30 are calculated by using Equation (13) and the efficiency is calculated by using Equation (14). The rotational frequency f in a wind rotor 10, 70 is directly related to the wind speed V∞. Therefore, the rotational frequency f in a wind rotor is determined by the solution of Equation (17).
The following table provides design parameters for one particular embodiment of a wind oscillator 10:
Several figures are provided herein which illustrate the operation and parameters of the embodiment of the wind oscillator 10, as further described below.
In this embodiment, it is assumed that the wing masses are concentrated at the one quarter chord line of the first and second wings 20, 22, and that the mass of the first wing 20 is the same as the mass of the second wing 22. The length of the transverse arm 16, 18 from the pivot point or central axis member 14 to the wing mounting 50 is also the same for the first pair of transverse arms 16 and the second pair of transverse arms 18. The wind speed V∞ and the frequency of changing the AoA are adjustable parameters.
The wing mass of each wing 20, 22 is 100 kg, which could be reduced by using lighter materials or differently sized wings 20, 22. The wing weight does not play a critical role in the dynamics of an oscillator 10 when the first wing 20 and the second wing 22 are in balance. However, due to the effect that the wing mass may have on the actuating power required for controlling the AoA of the wings 20, 22 and the structural requirements of frame 12, reduction of the wing mass may be desirable in certain applications.
The single wing area is 40 m2. This wing area could also be achieved using a multiple wing configuration.
A double spring configuration is used, such that the spring coefficient is ks=30,000 N-s for |β|≦10° and ks=200,000 N-s for |β|>10°. Equation (12) with the initial conditions β=0 and dβ/dt=0 is solved numerically using the four order Runge-Kutta method.
The following table provides design parameters for one particular embodiment of a wind rotor:
Several figures are provided herein which illustrate the operation and parameters of the embodiment of the wind rotor 10, as further described below. Equation (16), with the initial conditions of β=0 and dβ/dt=0 is solved numerically using the four-order Runge-Kutta method.
The dynamics of a wind oscillator 10 and a wind rotor 10, 70 are described by the same equation of motion in which the aerodynamic forces on a set of first wing 20 and second wing 22 act as the driving forces for the generation of electricity. The geometric AoA of the wings are actively controlled in such a way that the effective AoAs are maintained at the designated, calculated value for maximum lift. The performances of the wind oscillator 10 or wind rotor 10, 70 are determined by solving the equation of motion provided above, and the analysis provided herein indicates that the capability of power generation of the wind oscillator 10 and wind rotor 10, 70 is at least comparable to that of a medium-scale wind turbine. The efficiency of power generation of the wind-powered generator 10, 70 described herein is also high, particularly at low wind speeds.
The wind-powered generators 10, 70 described herein also have the advantage that the wings 20, 22 are able to be manufactured with a simple structure and geometric shape, allowing a reduction in the cost of manufacture for the wings 20, 22 as compared to more traditional HAWT and VAWT arrangements. Due to the shape and structure of the rectangular first and second wings 20, 22, as opposed to long, slender blades used for HAWT and VAWT, the requirements for selection of materials are also more relaxed. The aerodynamic forces on the entire wing surfaces can be almost uniformly utilized, and the effective wing areas can be easily enlarged while the wing weight is not a critical concern in the design of the present invention. Therefore, the aerodynamic efficiency is high. The configuration of the presently disclosed wind-powered generators 10, 70 also allows for easier access to the gearbox 32 and generator 30 than in conventional designs. For the above reasons, the installation, maintenance and repair of the presently disclosed wind-powered generators 10, 70 are easier and less expensive than for traditional HAWT and VAWT.
Although certain preferred embodiments of the invention have been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus, including the rearrangement of parts lie within the scope of the present invention.
This application claims priority under 35 U.S.C. §119(e) to U.S. patent application Ser. No. 12/882,253, filed on Sep. 15, 2010, entitled WIND OSCILLATOR FOR POWER GENERATION, which claims the benefit of U.S. Provisional Patent Application No. 61/276,871, filed on Sep. 17, 2009, entitled WIND OSCILLATOR FOR POWER GENERATION, the entire disclosures of which are incorporated herein by reference.
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4115027 | Thomas | Sep 1978 | A |
4168439 | Palma | Sep 1979 | A |
4180367 | Drees | Dec 1979 | A |
4197055 | Campbell | Apr 1980 | A |
4299198 | Woodhull | Nov 1981 | A |
4470770 | Grose | Sep 1984 | A |
4525122 | Krnac | Jun 1985 | A |
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20130076036 A1 | Mar 2013 | US |
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Parent | 12882253 | Sep 2010 | US |
Child | 13681000 | US |