The present application is the U.S. National Stage of International Patent Application No. PCT/EP2016/058940 filed on Apr. 21, 2016 which, in turn, claims priority to European Patent Application No. 15164591.8 filed on Apr. 22, 2015.
The present invention relates to a method for producing a triple insulating glazing unit, a device for the method according to the invention, a triple insulating glazing unit produced by the method according to the invention, and use thereof.
The thermal conductivity of glass is lower by roughly a factor of 2 to 3 than that of concrete or similar building materials. However, since, in most cases, panes are designed significantly thinner than comparable elements made of brick or concrete, buildings frequently lose the greatest share of heat via external glazing. The increased costs necessary for heating and air-conditioning systems make up a part of the maintenance costs of the building that must not be underestimated. Moreover, as a consequence of more stringent construction regulations, lower carbon dioxide emissions are required. Triple insulating glazing units, without which, primarily as a result of increasingly rapidly rising prices of raw materials and more stringent environmental protection constraints, it is no longer possible to imagine the building construction sector, are an important approach to a solution for this. Consequently, triple insulating glazing units constitute an increasingly greater part of outward directed glazing units.
Triple insulating glazing units usually include three panes made of glass or polymeric materials that are separated from one another by two individual spacers. A further pane is placed on a double glazing unit using an additional spacer. During assembly of such a triple glazing unit, very small tolerance specifications apply since the two spacers must be installed at exactly the same height. Thus, compared to double glazing units, the assembly of triple glazing units is significantly more complex since either additional system components must be provided for the assembly of another pane or a time-consuming multiple pass through a conventional system is necessary
EP 0 852 280 A1 discloses a spacer for double insulating glazing units. The spacer includes a metal foil on the adhesion surface and glass fiber content in the plastic of the main body. Such spacers are also frequently used in triple insulating glazing units, wherein a first spacer is mounted between a first outer pane and the inner pane, and a second spacer is mounted between a second outer pane and the inner pane. Here, the two spacers must be installed congruently to ensure a visually appealing appearance.
WO 2010/115456 A1 discloses a hollow profile spacer with a plurality of hollow chambers for multiple glass panes comprising two outer panes and one or a plurality of middle panes that are installed in a groove-shaped accommodating profile. Here, the spacer can be manufactured both from polymeric materials as well as being made of rigid materials, such as stainless steel or aluminum. The middle glass of the multiple glass panes is preferably fixed with a primary seal, in particular an adhesive based on butyl, acrylate, or hotmelt. By means of the fixing with the primary seal, an exchange of air between the interpane spaces of the multiple glass pane is prevented.
DE 10 2009 057 156 A1 describes a triple insulating glazing unit that includes a shear-resistant spacer that is bonded in a shear-resistant manner to two outer panes with a high-tensile adhesive. The spacer has a groove in which the middle pane of the triple insulating glazing unit is fixed. The fixing is ensured, for example, by a butyl seal in the groove. The two interpane spaces are hermetically sealed from one another.
The spacers described in WO 2010/115456 A1 and in DE 10 2009 057 156 A1, which can accommodate a third pane in a groove, have the advantage that only a single spacer has to be installed and, thus, the step of the alignment of two individual spacers in the prior art triple glazing unit is eliminated. Both documents describe the fixing of the middle pane using a seal such that an exchange of air between the inner interpane spaces is prevented and the two interpane spaces are hermetically sealed from one another. This has the disadvantage that no pressure equalization between the individual interpane spaces can occur. With temperature differences between the interpane space turned toward the building interior and the interpane space turned toward the building exterior, pressure differences arise between the two interpane spaces. When the interpane spaces are hermetically sealed, no equalization can occur, as a result of which there is a high load on the middle pane. In order to increase the stability of the middle pane, thicker and/or prestressed panes must be used. This results in increased material and production costs.
From WO 2014/198429 A1 and WO 2014/198431, insulating glazing units and methods for producing triple insulating glazing units are known. According to the known method for producing a triple insulating glazing unit, the inner or third pane is inserted into the groove of the spacer, then, the first pane is installed on the first pane contact surface and the second pane is installed on the second pane contact surface of the spacer, and, thereafter, the pane arrangement comprising the panes and the spacer is pressed together.
In the production of triple insulating glazing units, there is the need to increase productivity. With the conventional methods, it is already possible to produce triple insulating glazing units with tension-free fixing of the middle pane. The disadvantage with the conventional methods consists in the time-consuming connecting of the three individual panes.
One object of the present invention is to provide an economical and environmentally friendly method for producing a triple insulating glazing unit with tension-free fixing of the middle pane.
The object of the present invention is accomplished according to the invention by a method for producing a triple insulating glazing unit according to the independent claims. Preferred embodiments of the invention are apparent from the subclaims.
The object of the present invention is accomplished according to the invention by a method for producing a triple insulating glazing unit, wherein at least
By means of the method according to the invention for producing a triple insulating glazing unit, the prefabricated spacer frame with a pre-mounted inner pane is advantageously connected to the outer panes. Consequently, a module comprising a spacer and an inner or third pane is manufactured.
The spacer and the inner pane are connected to the first and second outer pane. In this step, the triple insulating pane is simultaneously filled with protective gas. The insulating glazing unit is filled with a protective gas, preferably with a noble gas, preferably argon or krypton, which reduce the heat transfer value in the insulating glazing interpane space.
The device for the inventive method provides a double press in which the outer panes are positioned and with which the panes are partially bent in order to enable the gas filling. At the same time, the previously prepared protective gas is introduced. The triple insulating glazing unit it is also simultaneously pressed.
Due to the reduction in the cycle time of production, the method according to the invention for producing a triple insulating glazing unit is significantly more economical.
A preferred embodiment of the invention is a method for producing a triple insulating glazing unit, wherein the following steps occur simultaneously
A preferred embodiment of the invention is a method for producing a triple insulating glazing unit, wherein the edges of the outer panes, i.e., of the first pane and of the second pane, are bent outward and then the module, i.e., the arrangement comprising a spacer frame and the middle pane, is set between the first pane and the second pane. This method represents an alternative according to the invention.
The two method variants are within the scope of the invention. To carry out the method according to the invention, it is essential to perform multiple method steps synchronously in order to accelerate the entire method and to increase cycle times, so that the average time in which one unit leaves the production system is reduced.
A preferred embodiment of the invention is a method for producing a triple insulating glazing unit, wherein the lower edge is bent outward 2 mm to 10 mm. Good results are obtained with bending in this range.
A preferred embodiment of the invention is a method for producing a triple insulating glazing unit, wherein the lower edge is bent outward 4 mm to 6 mm. Very good results are obtained with bending in this range.
A preferred embodiment of the invention is a method for producing a triple insulating glazing unit, wherein the lower edge is bent outward with a suction device. The suction device is a gentle and effective device for the bending.
A preferred embodiment of the invention is a method for producing a triple insulating glazing unit, wherein the interpane spaces are filled with protective gas from below through the gap formed by bending the edge. In this manner, the interpane spaces can be filled with protective gas very quickly and effectively.
A preferred embodiment of the invention is a method for producing a triple insulating glazing unit, wherein the interpane spaces are filled with noble gas, preferably argon, krypton, or mixtures thereof. The heat transfer value in the interpane space of the insulating glazing unit is advantageously reduced by the noble gases. These noble gases are particularly well-suited for filling the interpane spaces due to their high specific gravity.
The object of the present invention is further accomplished according to the invention by a device for carrying out the method for producing a triple insulating glazing unit, comprising
With this double pressing device, the outer panes can be pressed on the upper edge and the lateral edges on the pane contact surface of the spacer frame, and the lower edges of the pane are initially bent outward for filling with protective gas and, then, after filling are also pressed against the pane contact surfaces of the spacer frame.
A preferred embodiment of the invention is a device for carrying out the method for producing a triple insulating glazing unit, wherein the suction device has at least two suction cups on the lower edge of the panes. With this device, the interpane spaces can be gently and efficiently filled with protective gas.
A preferred embodiment of the invention is a device for carrying out the method for producing a triple insulating glazing unit, wherein the gas filling device has its own additional spacer. With this device, the interpane spaces can be gently and efficiently filled with protective gas.
The object of the present invention is further accomplished by a triple insulating glazing unit, at least comprising
The triple insulating glazing unit according to the invention is preferably used in construction and architecture indoors and outdoors.
The invention is explained in detail in the following with reference to drawings and examples. The drawings are purely schematic representations and are not true to scale. They in no way restrict the invention. They depict:
The geometry of the spacer I in the insulating glazing unit according to the invention results, moreover, in an improvement of the stabilization of the third pane 15 in the groove 6. The distance between glazing interior surfaces 3.1, 3.2 and the edges of the outer panes 13, 14 is defined by the subsequent window frame because the seal 10 and the seal 16 are to be covered by the window frame of the finished insulating glass window. In the insulating glazing unit according to the invention, this region is optimally used for stabilization of the third pane 15 in the groove 6, since the depth of the groove is maximized. In the prior art insulating glazing unit, a much smaller depth of the groove is obtained and thus poorer stabilization of the third pane 15.
Due to the geometry of the spacer I of the insulating glazing unit according to the invention, the volume of the hollow chambers 5.1, 5.2 is additionally enlarged compared to an insulating glazing unit. More desiccant 11 can be accommodated in the enlarged hollow chambers 5.1, 5.2, as a result of which the service life of the insulating glazing unit is increased. The first pane 13 and the second pane 14 are made of soda lime glass with a thickness of 3 mm, while the third pane 15 is formed from soda lime glass with a thickness of 2 mm.
The outer interpane spaces 24.1, 24.2 are completely filled with the outer seal 16. Thus, optimum mechanical stabilization of the edge bond is obtained. Compared to a prior art spacer, outer seal 16 is saved.
Ten triple insulating glazing units were produced with the dimensions 1000 mm×1000 mm. For this, in each case, a module comprising a spacer I and an inner pane 15 was produced. The pane 15 had a thickness of 2 mm and dimensions of 990 mm×990 mm. The spacer I′ corresponded to the spacer I depicted in
The production operation lasted 20 seconds on average.
Ten triple insulating glazing units were produced with the same dimensions as in the Example, with the following differences. Two separate spacers (prior art) were used. For this, first, the pane 13 and the pane 15 and the first spacer were fed into the press, filled with argon, and, then, pane 14 with a second spacer was fed into the press to the existing assembly and the second interpane space was also filled with argon. Then, the entire glass assembly was pressed. The triple insulating glazing unit was then lifted out of the rack and, hence, out of the double pressing device.
The production operation lasted 30 seconds on average.
The result was unexpected and surprising. With the method according to the invention, the pace was successfully increased by 33.3%.
Number | Date | Country | Kind |
---|---|---|---|
15164591 | Apr 2015 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2016/058940 | 4/21/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/170079 | 10/27/2016 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3875706 | Okawa et al. | Apr 1975 | A |
5350469 | Lenhardt et al. | Sep 1994 | A |
5666771 | Macquart | Sep 1997 | A |
7858193 | Ihlo et al. | Dec 2010 | B2 |
9739085 | Kuster et al. | Aug 2017 | B2 |
20020192473 | Gentilhomme et al. | Dec 2002 | A1 |
20040028953 | Kraemling | Feb 2004 | A1 |
20090186213 | Ihlo et al. | Jul 2009 | A1 |
20090197077 | Reutler et al. | Aug 2009 | A1 |
20120011722 | Briese | Jan 2012 | A1 |
20120141699 | Maeder | Jun 2012 | A1 |
20120285605 | Ripoche | Nov 2012 | A1 |
20130305656 | Ripoche | Nov 2013 | A1 |
20130319598 | Grommesh et al. | Dec 2013 | A1 |
20140109499 | Nieminen et al. | Apr 2014 | A1 |
20140311065 | Schreiber | Oct 2014 | A1 |
20140345781 | Ripoche | Nov 2014 | A1 |
20160120336 | Schneider | May 2016 | A1 |
20160138326 | Kuster et al. | May 2016 | A1 |
20170321472 | Frank et al. | Nov 2017 | A1 |
20170321473 | Frank et al. | Nov 2017 | A1 |
20170328119 | Kuster et al. | Nov 2017 | A1 |
20180038150 | Kuster | Feb 2018 | A1 |
Number | Date | Country |
---|---|---|
2275448 | Jul 1998 | CA |
1556680 | Dec 2004 | CN |
1916351 | Feb 2007 | CN |
1990971 | Jul 2007 | CN |
103109031 | May 2013 | CN |
104011313 | Aug 2014 | CN |
104213809 | Dec 2014 | CN |
2835669 | Feb 1980 | DE |
19829151 | Feb 2000 | DE |
19927683 | Jan 2001 | DE |
102009006062 | Jul 2010 | DE |
102009057156 | Jun 2011 | DE |
0852280 | Jul 1998 | EP |
0912455 | May 2006 | EP |
1218307 | Jul 2008 | EP |
1917222 | Mar 2009 | EP |
2733295 | May 2014 | EP |
3020908 | May 2016 | EP |
3286396 | Feb 2018 | EP |
2253138 | Jun 1975 | FR |
2198776 | Jun 1988 | GB |
S588292 | Jan 1983 | JP |
2007277052 | Oct 2007 | JP |
2008156217 | Jul 2008 | JP |
2013532107 | Aug 2013 | JP |
20140100573 | Aug 2014 | KR |
2007101964 | Sep 2007 | WO |
2010115456 | Oct 2010 | WO |
2011095732 | Aug 2011 | WO |
2012141699 | Oct 2012 | WO |
2013114302 | Aug 2013 | WO |
2014157666 | Oct 2014 | WO |
2014198549 | Dec 2014 | WO |
2014198429 | Dec 2014 | WO |
2014198431 | Dec 2014 | WO |
2016068305 | May 2016 | WO |
2016091646 | Jun 2016 | WO |
2016091647 | Jun 2016 | WO |
2016091648 | Jun 2016 | WO |
2016138326 | Sep 2016 | WO |
2016170079 | Oct 2016 | WO |
Entry |
---|
International Search Report issued for International Application No. PCT/EP2016/058940, filed Apr. 21, 2016 on behalf of Saint-Gobain Glass France, dated Jul. 22, 2016. 4 pages. |
Written Opinion for International Application PCT/EP2016/058940 filed Apr. 21, 2016 on behalf of Saint-Gobain Glass France, dated Jul. 22, 2016. 11 pages. (English translation + German original). |
1st Office Action for Chinese Patent Application No. 201680023147.X, filed on Apr. 21, 2016, on behalf of Saint-Gobain Glass France, dated Sep. 19, 2018. 10 pages. |
Huntsman International, “A guide to thermoplastic polyurethanes (TPU)”, pp. 1-26, (Dec. 31, 2010). Retrieved Oct. 26, 2018 from http://www.huntsman.com/polyurethanes/Media%20Library/global/files/guide_tpu.pdf. |
International Preliminary Report on Patentability for International Application No. PCT/EP2015/078141 filed on Dec. 1, 2015 on behalf of Saint-Gobain Glass France dated Jun. 13, 2017. 11 pages (English + Original). |
International Preliminary Report on Patentability for International Application No. PCT/EP2015/078145 filed on Jan. 12, 2015 on behalf of Saint-Gobain Glass France dated Jun. 13, 2017. 11 pages (English + Original). |
International Preliminary Report on Patentability for International Application No. PCT/EP2016/058940 filed on Apr. 21, 2016 on behalf of Saint-Gobain Glass France dated Oct. 24, 2017. 13 pages (English + Original). |
International Preliminary Report on Patentability for International Application No. PCT/EP2017/069947 filed on Aug. 7, 2017on behalf of Saint-Gobain Glass France dated Mar. 19, 2019. 17 pages (English + Original). |
International Search Report for International Application No. PCT/EP2017/069947 filed Aug. 7, 2017 on behalf of Saint-Gobain Glass France, dated Oct. 6, 2017. 6 pages (English Translation + German Original). |
International Search Report for International Application No. PCT/EP2015/078141 filed on Dec. 1, 2015 on behalf Saint-Gobain Glass France dated Jan. 22, 2016. 5 pages (English + Original). |
International Search Report for International Application No. PCT/EP2015/078144 filed on Dec. 1, 2015 on behalf of Saint-Gobain Glass France dated Feb. 9, 2016. 5 pages (English + Original). |
International Search Report for International Application No. PCT/EP2015/078145 filed on Jan. 12, 2015 on behalf of Saint-Gobain Glass France dated Mar. 14, 2016. 5 pages (English + Original). |
Non-Final Office Action for U.S. Appl. No. 15/531,703, filed May 30, 2017 on behalf of Saint-Gobain Glass France, dated Feb. 21, 2019. 13 pages. |
Non-Final Office Action for U.S. Appl. No. 15/531,730, filed May 30, 2017, on behalf of Saint-Gobain Glass France, dated Jan. 7, 2019. 15 pages. |
Non-Final Office Action for U.S. Appl. No. 15/531,728, filed May 30, 2017 on behalf of Saint-Gobain Glass France, dated Feb. 21, 2019. 14 pages. |
Office Action for Canadian Patent Application No. 2,980,680 filed Sep. 22, 2017 on behalf of Saint-Gobain Glass France, dated Aug. 17, 2018. 4 pages. |
Search Report for Chinese Patent Application No. 201680023147.X, filed on Apr. 21, 2016, on behalf of Saint-Gobain Glass France, dated Sep. 19, 2018. 2 pages. |
International Preliminary Report on Patentability for International Application No. PCT/EP2015/078144 filed on Dec. 1, 2015 on behalf of Saint-Gobain Glass France dated Jun. 13, 2017. 11 pages (English + Original). |
Written Opinion for International Application No. PCT/EP2015/078144 filed on Dec. 1, 2015 on behalf of Saint-Gobain Glass France dated Feb. 9, 2016. 9 pages (English + Original). |
Written Opinion for International Application No. PCT/EP2015/078145 filed on Jan. 12, 2015 on behalf of Saint-Gobain Glass France dated Mar. 14, 2016. 9 pages (English + Original). |
Written Opinion for International Application No. PCT/EP2017/069947 filed on Aug. 7, 2017 on behalf of Saint-Gobain Glass France, dated Oct. 6, 2017. 15 pages (English Translation + German Original). |
Written Opinion for International Application No. PCT/EP2015/078141 filed on Dec. 1, 2015 on behalf Saint-Gobain Glass France dated Jan. 22, 2016. 9 pages (English + Original). |
Number | Date | Country | |
---|---|---|---|
20180038150 A1 | Feb 2018 | US |