1. Technical Field
The invention relates to a method for the production of filter-tipped cigarettes from tobacco rods, which are severed centrally during transportation to produce part-rods, the part-rods being moved apart, and being connected by means of wrapping paper to a filter piece and cigarette units thus formed being severed centrally in the region of the filter piece. The invention also relates to an apparatus for carrying out the method.
2. Prior Art
The production or finishing of filter-tipped cigarettes takes place in the area of a filter attachment machine. The latter comprises a number of cylinders with troughs arranged on the circumference. The abovementioned process steps for the production of the filter-tipped cigarettes are performed in the area of these troughed cylinders.
It is an object of the present invention to improve the production of filter-tipped cigarettes in the area of the filter attachment machine by simplifying the design of the said machine and by increasing output.
In order to achieve this object, the method according to the invention is characterized by the following features:
In accordance with this method according to the invention, the central main cylinder is the conveyor member for the parts of the filter-tipped cigarettes until the completion thereof, with the proviso that the joining of the tobacco rods to, in each case, one (double-length) filter piece takes place outside the area of the main cylinder.
The apparatus according to the invention for the production of filter-tipped cigarettes comprises, in the area of the main cylinder, supports for a number of troughs, specifically segments or sliding segments. These can be moved with the troughs and the tobacco rods or filter-tipped cigarettes disposed therein in a direction parallel to the axis, in particular moved apart, in order to move parts of the filter-tipped cigarettes or pairs of filter-tipped cigarettes to a distance apart from one another. Therefore, according to the invention, every two coinciding sliding segments are assigned to one another in the axial direction of the main drum and can be moved (simultaneously) in one or other direction parallel to the axis. The entire circumference, or a shell, of the main cylinder consists of such sliding segments, in each case having a number of troughs to receive the parts of the filter-tipped cigarettes.
An important special feature resides in measures for the simple adjustment of the apparatus, specifically of the main cylinder in particular, for the production of filter-tipped cigarettes of different dimensions, especially with filters or filter pieces of different lengths.
Adjustment to such changes of format takes place, according to the invention, by a simple adjustment of members or the insertion of spacers, stops or the like, which—independently of predetermined amplitudes of movement of the sliding segments—determine the gap to be created between two mutually assigned tobacco rods in accordance with the length of the filter piece to be inserted.
Further advantages and special features of the invention are explained in detail below with reference to an example of embodiment of the apparatus. In the drawings:
a to
The apparatus diagrammatically shown in
According to the illustration, tobacco rods 15 cut from a tobacco tow are passed to the main cylinder 10 by the feed cylinder 11. In the present example of embodiment, the tobacco rods 15 have already been severed centrally in a previous working stroke, two part-rods 16, 17 of the same length being formed. These are initially transported in troughs 18 of the feed cylinder 11 and then received by troughs of the main cylinder 10, specifically segment troughs 19, 20.
During the transportation of the tobacco rods 15 by the main cylinder 10 to the filter cylinder 12, the part-rods 16, 17 are moved apart in the axial direction, forming a gap between the two part-rods 16, 17 (
A special feature of the apparatus resides in the fact that it is only in the region where the main cylinder 10 and filter cylinder 12 are adjacent that the filter pieces 21 enter the segment troughs 19, 20 of the main cylinder 10. Immediately thereafter, the filter cylinder 12 again picks up each pair of mutually assigned part-rods 16, 17, together with a filter piece 21, from the main cylinder 10, and transports these parts until they are delivered to a conveyor (not shown in detail). In the region of the latter, the part-rods 16, 17 are initially brought into contact with the assigned filter piece 21. Thereafter, during transportation outside the main cylinder 10, the connection between these elements is formed, this being done by a wrapping paper 22, which is laid around the parts to be connected to one another. The cigarette units 23 thus formed are conveyed back by the return cylinder into the main cylinder 10 and laid down in the segment troughs 19, 20.
During the transportation of the cigarette units 23 on the main cylinder 10, which now follows, a severing cut is made centrally in the region of the filter pieces 21, this being done by a severing blade 24 assigned to the main cylinder 10. As a result, (finished) filter-tipped cigarettes 25 are formed, with filters 26 facing one another. The filter-tipped cigarettes 25 are transported onwards—the distance between them being increased—by the main cylinder 10 to the removal cylinder 14, which takes over and removes the filter-tipped cigarettes 25 in pairs. The emptied segment troughs 19, 20 are now free to receive the tobacco rods 15.
The main cylinder 10 is configured in a special manner, specifically with supports for the troughs, these being sliding segments 27, 28, disposed on the outer circumference, movable parallel to the axis and assigned to one another in pairs. The sliding segments are displaceably mounted on support bars 29 and are controlled, in particular, by cams disposed within the main cylinder 10.
A circumferential segment ring 30 is attached as an immovable member between the mutually assigned sliding segments 27, 28. The support bars 29 are connected to the segment ring 30.
The sliding segments 27, 28 comprise a number of segment troughs 19, 20 disposed side by side at a short distance apart from one another and oriented in the same direction. The segment troughs 19, 20 contain drilled holes 31, which are connected to a vacuum source, so that a vacuum prevails in the troughs or segment troughs 19, 20 to secure the tobacco rods 15 and cigarette units 23 or filter-tipped cigarettes 25. The segment troughs 19, 20 are continued by annular troughs 32 in the segment ring 30. When sliding segments 27, 28 lie against the segment ring 30, continuous troughs (
The filter pieces 21 are laid against the circumference of the main cylinder 10 in the region of the segment ring 30 and are fixed. The severing cut is additionally made in the region of the segment ring 30 by the severing blade 24. For this purpose, the segment ring 30 has a central groove 34 into which the severing blade 24 enters when performing the severing cut.
The sliding segments 27, 28 permit the displacement (by groups) of elements for the production of the filter-tipped cigarettes 25, specifically, first the movement apart of the part-rods 16, 17 (
A special feature resides in the fact that, during the transportation of the part-rods 16 and 17 with filter piece 21 and of the formed cigarette units 23 outside the area of the main cylinder 10, specifically above the latter, the moved-apart sliding segments 27 are moved back again to a lesser distance apart from one another or until they rest upon the segment ring 30, in other words in the position shown in
A special feature is the adaptability of the apparatus to different dimensions of the filter pieces 21 or filters 26, or of the part-rods 16, 17, without any retooling of the main cylinder or of a transmission. In the example of embodiment shown in
The spacers in this example of embodiment are (cylindrical) spacer bolts 35, which enter from both sides into the troughs, specifically segment troughs 19, 20, of the sliding segments 27, 28. The spacer bolts 35, of equal length and disposed on both sides of the main cylinder 10, lie with their axes aligned with the axes of the segment troughs 19 and, on movement of the sliding segments 27, 28 outwards, enter into these segment troughs 19. End surfaces of the part-rods 16, 17 run against the ends of the spacer bolts 35 and are held in the desired relative position when the sliding segments 27, 28 continue moving (
A format change is performed without replacement of the spacer bolts 35 themselves but by changing the relative position thereof in the direction parallel to the axis. For this purpose, the spacer bolts 35 are connected to support rings 36 on both sides of the main cylinder 10. These, in turn, are displaceably attached to outer fixed rings 37 as part of a support frame of the main cylinder 10. The support rings 36 can be adjusted. As a result of the insertion of a spacer 38 between support ring 36 and fixed ring 37, an axial displacement of the spacer bolts 35 takes place.
The spacer bolts 35 cause interference in the region in which filter-tipped cigarettes 25 are being conveyed in the segment troughs 19, 20, because the filter-tipped cigarettes 25 have to be moved to a relatively long distance apart from one another (
The operations described are also shown in
The spacer bolts 35 expediently have a particular cross section, which can be seen in
A special alternative for easier adaptability of the apparatus to different cigarette formats is shown in
The sliding segments 27, 28 can be controlled in respect of their movement by a control curve or control groove 40. A sensor member, specifically a roller 41, connected to the sliding segment 27, 28 enters into the control groove 40, drawn in a simplified style as a continuous track. The roller 41 is connected to the sliding segment 27, 28 via a push-and-pull member, specifically via a bar 42. The sliding segment 27, 28 is adjustable relative to the bar 42, for the purpose of creating a different starting position. To this end, as is shown diagrammatically, a head 43 connected to the bar 42 in a recess 44 of the sliding segment 27, 28 is adjustable, specifically against the loading of a spring, specifically a compression spring 45.
In the production of cigarettes of normal length, or with the conventional length of the filter piece 21, the compression spring 45 is relaxed. The head 43 lies against an end wall of the recess 44 (
The upper illustration in each of
The movements following the return of the cigarette units 23 to the main cylinder 10 take place in a similar manner. The upper illustration in each of
In this solution for adaptation to different dimensions of cigarettes or filter pieces 21, the main cylinder 10 and the sliding segments 27, 28 are configured with the same trough division as the assigned cylinders, in other words the feed cylinder 11, the filter cylinder 12, etc. The sliding segments 27, 28 merely exhibit segment troughs 19 at the same distance apart as the troughs 18 (
Number | Date | Country | Kind |
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101 56 303 | Nov 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP02/12546 | 11/9/2002 | WO | 00 | 5/11/2004 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO03/043449 | 5/30/2003 | WO | A |
Number | Name | Date | Kind |
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1824414 | Stein | Sep 1931 | A |
3036581 | Dearsley | May 1962 | A |
4531629 | Seragnoli et al. | Jul 1985 | A |
5425383 | Garthaffner et al. | Jun 1995 | A |
Number | Date | Country |
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28 09 619 | May 1986 | DE |
26 55 790 | Apr 1988 | DE |
42 42 326 | Jun 1993 | DE |
1 013 181 | Jun 2000 | EP |
1 108 369 | Jun 2001 | EP |
1 138 215 | Oct 2001 | EP |
7-265051 | Oct 1995 | JP |
2000-189137 | Jul 2000 | JP |
Number | Date | Country | |
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20040255963 A1 | Dec 2004 | US |