The invention relates to a method for producing intertwining knots in a multifilament thread as disclosed herein as well as a device for producing intertwining knots in a multifilament thread as disclosed herein.
A generic method as well as a generic device for producing intertwining knots in a multifilament thread are known from DE 4140469 A1.
In the production of multifilament threads it is generally known that the individual strands of filaments in the thread are held together by so-called intertwining knots. Such intertwining knots are produced by a compressed air treatment of the thread. In this case, depending upon the thread type and process, the required number of intertwining knots per unit of length as well as the stability of the intertwining knots may be subject to different requirements. In particular in the production of carpet yarns which are used immediately after a melting and spinning process for further processing, a high knot stability as well as a large number of intertwining knots per unit of length of the thread are desirable.
In order in particular to produce a relatively large number of intertwining knots at higher yarn speeds, the generic device has a rotating nozzle ring which co-operates with a stationary stator. The nozzle ring has on the circumference a thread guiding groove, and a plurality of radially oriented nozzle orifices uniformly distributed over the circumference open into the base of said groove. The nozzle orifices penetrate the nozzle ring from the guide groove to an inner surface provided on the circumference of the stator. The stator has an internal pressure chamber which is connected by a chamber opening formed on the circumference of the stator. The chamber opening on the stator as well as the nozzle orifices in the nozzle ring lie in a plane so that when the nozzle ring rotates the nozzle orifices are delivered one after the other to the chamber opening. The pressure chamber is connected to a compressed air source, so that during the co-operation of the nozzle orifice and the chamber opening a compressed air pulse is produced in the thread guiding groove of the nozzle ring.
Above the chamber opening a cover is associated with the nozzle ring, which cover closes a portion of the guide groove on the circumference of the stator and jointly with the nozzle ring forms a treatment channel in which the air stream pulse generated by the nozzle channel enters and acts on the thread. In this case it is necessary that the intensity and the duration of the air stream pulse are selected in such a way that turbulence of the air stream forming in the treatment channel has the effect of forming the intertwining knots on the multifilament thread. Thus it is known that inside the treatment channel the air stream pulse blows in the direction of the cover into the bundle of filaments led through the nozzle channel. The air stream pulse entering the treatment channel is braked by the opposing cover and is deflected to a plurality of part-streams. This produces the necessary twisting and tangling of the strands of filaments which lead to the intertwining knots. This operation is substantially influenced by the pulse time, which determines the duration of the air stream pulse flowing into the treatment channel, and by the volumetric flow of the air stream pulse. In this case the correlation is generally to be observed that the longer the pulse time and the greater the volumetric flow of the air stream pulse is, the more intensive and the stronger is the formation of the intertwining knots.
The object of the invention is to improve the generic method as well as the generic device for production of intertwining knots in a multifilament thread in such a way that even in the case of relatively low volumetric flows and short pulse times it is possible to produce very pronounced intertwining knots in the thread.
This object is achieved according to the invention by a method with the features disclosed herein and by a device with the features disclosed herein.
Advantageous modifications of the invention are defined by the features and combinations of features disclosed herein.
The invention was also not rendered obvious by WO 2003/029539 A1, which discloses a method and a device for swirling multifilament threads. In addition to a main bore a plurality of auxiliary bores open in a treatment channel formed between two plates, so that in the treatment channel in addition to a permanently generated main air stream a plurality of constant auxiliary air streams which jointly act on the thread are introduced in the treatment channel. In this case a substantially constant flow of air occurs inside the treatment channel. However, no dynamic changes in flow occur in the treatment channel, such as are caused for example by the air stream pulse in the invention. In this respect the discoveries of the known method and the known device not adopted as obvious.
On the other hand the invention is based on the fact that an air stream pulse repeatedly blown in with a predetermined frequency inside the treatment channel in order to generate dynamic changes in flow is supported in such a way that its action for forming intertwining knots on the multifilament thread is improved. Surprisingly it has been shown that both a continuously generated auxiliary air stream and also a discontinuously generated auxiliary air stream, which are blown in together with the air stream pulse into the treatment channel, led to an intensification and increase in the knot formation. Thus it was possible to reduce the pulse time during which the air stream pulse is blown into the treatment channel. The auxiliary air stream has a substantially smaller volumetric flow by comparison with the air stream pulse, so that even with a continuous delivery of the auxiliary air stream a saving of energy could be achieved. Thus the method according to the invention is particularly suitable in order to support the dynamic compressed air streams of the air stream pulse inside the treatment channel in such a way that with the same knot quality the compressed air level of the air stream pulse can be reduced.
In order to be able to blow the auxiliary air stream into the treatment channel in a targeted manner as far as possible, use is preferably made of the variant of the method in which the auxiliary air stream is blown through at least one auxiliary nozzle channel into the treatment channel, wherein the auxiliary air stream and the air stream pulse act on the thread with a different blowing direction. Thus additional effects can be achieved by the auxiliary air stream in order for example to influence the position of the thread inside the treatment channel. A permanently generated auxiliary air stream having the opposite blowing direction with respect to the air stream pulse would, for example in the intervals, make it possible to guide the thread in the mouth region of the nozzle channel.
In order that, even at high thread running speeds, a high number of intertwining knots per length of thread can be produced, it must be possible to generate the air stream pulse with a relatively high frequency. The variant of the method in which the interval and the pulse time of the air stream pulses can be influenced by a rotational speed of a driven nozzle ring has proved particularly worthwhile for this purpose, wherein the nozzle ring supports the nozzle channel and connects this to a pressure source periodically by turning. Thus even in high-speed processes a sufficient variation of intertwining knots can be produced in the thread, wherein the rotational speed can be varied with a frequency in the range from 0.5 Hz to 20 Hz.
In this variant of the method the auxiliary air stream can preferably be generated in pulses, so that the auxiliary air stream only enters the treatment channel at the pulse time. For this purpose the supply of the auxiliary nozzle channel can be combined with the nozzle ring in such a way that the auxiliary nozzle channel is periodically connected to the compressed air source only by rotation of the nozzle ring.
Alternatively, however, it is also possible for the auxiliary air stream to be generated continuously during the intervals and the pulse times. In this case the auxiliary nozzle channel is preferably coupled by means of a stationary cover to the compressed air source.
However, the method according to the invention is not limited to generating the air stream pulses incoming into the treatment channel by means of a rotating nozzle ring. In principle the method according to the invention can also be carried out by devices which have stationary means and in which the air stream pulses are generated by valve controls.
However, for the multifilament threads produced in a melting and spinning process at relatively high yarn speeds a relatively high frequency of the air stream pulses is required for generating the intertwining knots, so that the device according to the invention is particularly suitable in order to generate a large number of stable intertwining knots with relatively low consumption of compressed air. For this purpose the device according to the invention has in the nozzle ring and/or in the cover at least one auxiliary nozzle channel which opens into the treatment channel, wherein the auxiliary nozzle channel can be connected constantly or periodically to the compressed air source. Thus, depending upon the thread type and the number of filaments, auxiliary air streams which are blown into the treatment channel together with the air stream pulse can be generated continuously or discontinuously.
In order to require the lowest possible volumetric flows in the generation of the auxiliary air stream, the device according to the invention is preferably constructed in such a way that the auxiliary nozzle channel has a free flow cross-section which is smaller than the flow cross-section of the nozzle channel. Thus for example in spite of very widely differing volumetric flows the compressed air supply can be carried out by means of a common compressed air source.
The modification of the invention, in which the auxiliary nozzle channel and the nozzle channel open, offset with respect to one another, into the treatment channel in such a way that different blowing directions can be produced, is particularly advantageous in order to be able to influence the compressed air flow in a targeted manner inside the treatment channel and to be able to influence the position of the thread in a targeted manner.
This effect can be further improved, as the cover has a plurality of auxiliary nozzle channels which are constructed opposite the guide groove of the nozzle ring can be connected jointly to the compressed air source.
In order to enable a generation of the auxiliary air stream in pulses, in spite of an opposing blowing direction of the auxiliary nozzle channels, the device according to the invention is preferably constructed in such a way that the cover has a distribution chamber and a supply channel which opens into the distribution chamber, wherein an opposite end of the auxiliary nozzle channel opens into the distribution chamber and wherein the supply channel co-operates periodically with a through channel in the nozzle ring. Thus with rotation of the nozzle ring the auxiliary air stream is generated through the auxiliary nozzle channel only during the pulse time.
The generation of the auxiliary air stream and the generation of the air stream pulse can also be performed alternatively with a different pressure level of the compressed air. For this purpose the modification of the invention, in which the supply channel in the nozzle ring co-operates by means of an auxiliary chamber opening with a separate auxiliary pressure chamber in the stator, is particularly suitable.
Furthermore, in order to generate a plurality of auxiliary air streams directly through the rotating nozzle ring, it is provided that alternatively the nozzle ring has two opposing auxiliary nozzle channels which open into the side walls of the guide groove, wherein the auxiliary nozzle channels co-operate through a plurality of supply channels by means of the chamber opening of the pressure chamber in the stator. Thus passage through a sealing joint, which is usually formed between the nozzle ring and the cover, can be avoided.
The method according to the invention and the device according to the invention are particularly suitable in order to produce a large number of stable pronounced intertwining knots with uniformity and a predetermined sequence with minimal energy consumption on multifilament threads at thread speeds of more than 3000 m/min.
The invention is explained in greater detail below on the basis of several embodiments of the device according to the invention with reference to the appended drawings.
In the drawings:
In
The embodiment of the device according to the invention for producing intertwining knots in a multifilament thread has a rotating nozzle ring 1 which is constructed in a ring and supports a circumferential guide groove 7 on its circumference. A plurality of nozzle channels 8 which are uniformly distributed over the circumference of the nozzle ring 1 open in the groove base of the guide groove 7. In this embodiment two nozzle channels 8 are contained in the nozzle ring 1. The nozzle channels 8 penetrate the nozzle ring 1 as far as its internal diameter. The number of nozzle channels 8 and the position of the nozzle channels 8 in the nozzle ring 1 are given by way of example. The number and position are determined substantially from the required number of knots per length of thread as well as a pattern of knots.
The nozzle ring 1 is connected to a drive shaft 6 by means of an end wall 4 constructed on an end face and a hub 5 disposed centrally on the end wall 4. For this purpose the hub 5 is fastened on the free end of the drive shaft 6. The nozzle ring 1 is rotatably guided on an end face 29 of a stator 2. An all-round sealing gap 12 is formed between the stator 2 and the nozzle ring 1. The sealing gap 12 has a gap height in the range from 0.01 mm to 0.1 mm, so that the nozzle ring 1 is guided without contact on the circumference of the stator 2.
Inside the sealing gap 12 the stator 2 has on its circumference a chamber opening 10 which is connected to a pressure chamber 9 formed in the interior of the stator 2. The pressure chamber 9 is connected by means of a compressed air connection 11 to a compressed air source 25. A pressure reservoir 27 is provided between the pressure chamber 9 and the compressed air source 25.
The chamber opening 10 on the stator 2 and the nozzle channels 8 of the nozzle ring 1 are constructed in a plane, so that by rotation of the nozzle ring 1 the nozzle channels are guided alternately in the region of the chamber opening 10. For this purpose the chamber opening 10 is constructed as a longitudinal hole and extends in the radial direction over a relatively long guide region of the nozzle channels 8. Thus the size of the chamber opening 10 determines an opening time of the respective nozzle channel 8, which is designated here as the pulse time and defines the time period during which an air stream pulse is generated.
The time period until the nozzle channel 8 offset by 180° penetrates into the opening region of the chamber opening 10 is defined here as the interval. During the interval the chamber opening 10 on the stator 2 is closed by the nozzle ring 1. Thus both the pulse time and also the interval can be changed by the rotational speed of the nozzle ring 1.
An axial gap 17 is formed between the end wall 4 of the nozzle ring 2 and the end 29 of the stator 1. The axial gap 17 is preferably somewhat larger than the radial gap 12 on the circumference of the stator 2.
The stator 2 is held on a support 3 and has a central bearing bore 18 which is constructed concentrically with respect to the sealing gap 12. Within the bearing bore 18 a drive shaft 6 is rotatably supported by a bearing 23.
The drive shaft 6 is coupled at one end to a drive 19 by which the nozzle ring 1 can be driven at a predetermined rotational speed. The drive 19 could be formed for example by an electric motor which is disposed laterally on the stator 2.
As can be seen from the representation in
As can be seen additionally from the representation in
As can be seen from the representation in
In the embodiment illustrated in
At this point reference is additionally made to
As can be seen from the representation in
The auxiliary air stream blown in through the auxiliary nozzle channel 24 acts simultaneously in addition to the air stream pulse in the treatment chamber 14. Two different variants of the method are possible for swirling of the thread. In a first variant the auxiliary air stream is generated only with the pulse time, so that the auxiliary air stream is blown in pulses into the treatment channel 14. In
In the embodiment illustrated in
Alternatively, however, the possibility also exists that a permanent compressed air stream is delivered to the auxiliary nozzle channel 24 by means of the pressure valve 26, so that the auxiliary air stream is constantly blown into the treatment channel 14.
In
Overall, however, it has been shown that the swirling of the thread within the treatment channel 14 can be positively influenced by the auxiliary air stream in such a way that the pressure level and the pulse time of the air stream pulses can be reduced. Thus by comparison with the methods and devices which are known in the prior art energy savings can be achieved while the knot quality remains the same and the number of knots in the multifilament thread remains the same.
The method according to the invention can be carried out not only by the device shown in
In
In the embodiment shown in
In the cover 13 the auxiliary nozzle channels 24.1 and 24.2 are coupled by means of compressed air lines to the pressure valve 26 which is connected to the compressed air source 25 (not shown here).
The nozzle ring 1 is guided on the stator 2, wherein an all-round sealing gap 12 between the stator 2 and the nozzle ring 1 is sealed by a labyrinth seal. The labyrinth seal 28 extends on either side of the chamber opening 10 and is formed by a plurality of circumferential grooves on the stator 2.
Likewise the axial gap 17 between the stator 2 and the end wall 4 is sealed by a labyrinth seal 28 which is formed by hubs on the end faces of the stator 2.
The functioning of the embodiment of the device according to the invention illustrated in
The embodiments of the device according to the invention illustrated in
The embodiment according to
In the embodiment shown in
As can be seen in particular from
In the situation shown in
In this case the length of time for generation of the auxiliary air streams is determined substantially by the geometry of the chamber opening 10, of the through channel 32 and of the supply channel 31. In particular the chamber opening 10 and the supply channel 31 have an elongate opening extending in the radial direction in order to obtain a sufficient time period for formation and generation of the auxiliary air streams.
In the situation shown in
In the aforementioned embodiment the auxiliary nozzle channels 24.1 and 24.2 are disposed on the side of the treatment channel 14 facing the nozzle channel 8, so that opposing blowing directions are established. Fundamentally, however, it is also possible that the blowing directions of the auxiliary air streams generated through the auxiliary nozzle channels 24.1 and 24.2 open transversely into the treatment channel 14. In this connection
In the embodiment illustrated in
In the embodiments illustrated in
In the embodiment illustrated in
The illustrated embodiments of the device according to the invention are all suitable for carrying out the method according to the invention. Fundamentally the method according to the invention can also be operated by such devices in which the treatment channel is constructed to be stationary and in which the nozzle channel an air supply which generates pulsed compressed air streams and introduces them into the nozzle channels is provided in the nozzle channel. Such air supplies may be implemented for example by rotating pressure chambers or compressed air valves.
Number | Date | Country | Kind |
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10 2011 112 017 | Aug 2011 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/057382 | 4/23/2012 | WO | 00 | 5/20/2014 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/029810 | 3/7/2013 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3110151 | Bunting, Jr. | Nov 1963 | A |
3394440 | Van Holten | Jul 1968 | A |
RE27717 | Breen | Aug 1973 | E |
3937252 | Ishida | Feb 1976 | A |
4058960 | Movshovich | Nov 1977 | A |
5134840 | Niederer | Aug 1992 | A |
6089009 | Hand | Jul 2000 | A |
20020043162 | Laird | Apr 2002 | A1 |
20050011061 | Buchmuller | Jan 2005 | A1 |
20120144633 | Kaulitzki | Jun 2012 | A1 |
Number | Date | Country |
---|---|---|
4113927 | Nov 1992 | DE |
4140469 | Jun 1993 | DE |
19501309 | Aug 1995 | DE |
1593815 | Jul 1981 | GB |
S53122836 | Oct 1978 | JP |
03029539 | Apr 2003 | WO |
Entry |
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English language machine translation of DE 4113927 (Nov. 1992), 4 pages. |
English language machine translation of DE 4140469 (Jun. 1993), 6 pages. |
Number | Date | Country | |
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20140250646 A1 | Sep 2014 | US |