This application is a 35 U.S.C. § 371 filing of International Patent Application No. PCT/EP2018/077522, filed Oct. 9, 2018, which claims priority to European Patent Application No. 17195484.5, filed Oct. 9, 2017, the entire disclosures of which are hereby incorporated herein by reference.
The present invention relates to production of protein fiber structures. Protein fiber structures as such are known from nature, for example in the form of spider silk of spider webs and spider cocoons.
Specifically, the present invention relates to artificial production of spider silk fibers which can be formed together with sensitive molecules and cells.
Naturally produced spider silk is a material with interesting physical properties. For example, spider silk fibers provide an excellent combination of elasticity, toughness and tensile strength.
Different types of silk are suited for different uses; Some types of fibres are used for structural support, others for constructing protective structures.
Some can absorb energy effectively, whereas others transmit vibration efficiently. In a spider, these silk types are produced in different glands; so the silk from a particular gland can be linked to its use by the spider.
A material like spider silk fiber is highly interesting for engineering or bio-engineering purposes such as production of fiber structures containing cells.
Hence, some applications of these fibers may include medical applications in which sterility and control of cleanliness is of high importance.
Thus, it would be desirable to be able to produce artificial silk fiber structures in a controlled environment.
Producing a spider silk fiber firstly requires access to adequate quantities of the silk protein. Secondly, a method of producing a fiber structure from said protein needs to be implemented.
The proteins may be produced by spiders and collected but this is a slow and cumbersome process. Another approach that does not involve farming spiders is to extract the spider silk gene and use other organisms to produce the spider silk. For example, genetically modified silkworkms, goats, and E-coli bacterias have been used for this purpose.
A few methods of artificially producing fibers from the spider protein exist, for example ‘syringe-and-needle’, ‘microfluidics’ and ‘electrospinning’.
The ‘syringe and needle’-method, is based on filling of a syringe with a liquid feedstock comprising silk proteins. The feedstock is forced through a hollow needle of the syringe wherein a fiber is formed and expelled from the syringe needle. Although very cheap and easy to assemble, fibres created using this method may need removal of water from the fibre with environmentally undesirable chemicals such as the methanol or acetone, and also may require post-stretching of the fibre.
In the ‘microfluidics’-method, fiber is produced by hydrodynamic focusing of a protein solution. The focusing liquid is of low pH and will force a structural change in the protein. By adjusting the focusing parameters different physical properties of the resulting fiber can be achieved.
A drawback of this method is that the use of chemicals to induce the structural change prevents the fiber to simultaneously be formed together with sensitive molecules and cells.
In the ‘electrospinning’-method, fiber is produced by injecting a stream of the solution into an electric field. The electric field between the injection needle and the collector will cause the injected solution to be divided into multiple jets, which will dry before gathering in a non-woven format at the collector.
A drawback of this method is that by using a strong electric field, producing a fibre containing sensitive molecules or cells during the fiber formation is not possible.
A specific prior art method is the one first used by Stark et al. (Macroscopic fibers self-assembled from recombinant spider silk protein, Biomacrocolecules 8(5) 2007). They use repeated wagging/rocking of a container from left to right as schematically illustrated in
Thus, an object of the invention is to provide an improved method and a device for producing protein fiber structures not suffering from the above mentioned drawbacks.
According to a first aspect, this and other objects is achieved by a method for producing a protein fiber structure, said method comprising:
providing a liquid protein solution in a container for liquid, providing an adjacent fluid interfacing the liquid surface of the liquid protein solution, for example air or a suitable gas composition, and repeatedly moving the liquid surface in the container between at least a first and a second position. Said movement of the liquid surface is such that the protein polymer solution, ie. liquid polymer solution, forms a film in the interface between the liquid surface of the liquid protein solution and the adjacent fluid. Further, the movement of the liquid surface is performed by respectively raising and lowering the liquid surface relative to the container such that the film at the interface between film and the container is exerted to stress thereby forming a fiber.
Alternatively, or complimentary to raising and lowering, the movement of the liquid surface may be performed by providing an object extending through the liquid surface and moving the object within the container such that the film at the interface between the film and the object is exerted to stress thereby forming a fiber.
By repeatedly moving the liquid protein solution between the first and second positions and moving its liquid surface such that the protein polymer solution forms a film, a fiber is gradually formed around the circumference of the liquid surface. The fiber typically sticks to the wall of the container rather than follow the liquid surface. The repeated movements of the liquid surface causes formation of cracks in the film and those cracks promote the formation of fibers.
By performing the movement of the liquid surface by raising and lowering respectively, the liquid surface relative to the container, the fiber forms uniformly thick around the circumference of the liquid surface, i.e. along the inside of the container wall. When raising and lowering the liquid surface, the liquid surface repeatedly stretches and contracts due to surface tension and adherence to the wall of the container. This tends to cause formation of folds and/or cracks of the film, which tend to lead to fiber structures moving outwards towards the wall of the container where they add to the fiber formed.
By providing an object extending through the liquid surface and moving the object within the container such that the film at the interface between the film and the object is exerted to stress thereby forming a fiber, an alternative way of stressing the film to create fibers is provided.
The movement between the first and second positions may be a back and forth movement between said positions.
The object may comprise a body with varying cross-sectional shape along a longitudinal axis of the object. The varying cross sectional shape enables easy variation of the shape of the interface between the object and the liquid solution/film by simply raising or lowering the object in the liquid protein solution. Thus, the changing interface shape leads to more efficient formation of cracks and stress affecting the film to thereby improve fiber formation.
The object may be hollow and comprise an inlet and an outlet. The inlet and outlets enables liquid and gas to enter and exit the object, thereby mitigating pressure build-up and pressure differences at raising and lowering of the object in the liquid protein solution.
The object may be conical or frustoconical. The frustoconical shape provides a circular or elliptic cross-sectional shape and thereby promotes even fiber thickness around the object.
The object may be tapering along its longitudinal axis. The cross sectional shape need not be circular or elliptic, but could be any shape which changes along the longitudinal axis of the object, wherein a change in size along the length allows for formation of fibers of different sizes depending on the depth at which the object is operated in the liquid protein solution.
The direction of movement of the object and the orientation of the object may be such that the shape of the interface between the object and the film varies at different positions of the object.
The movement of the object may comprise a rotational movement of the object. By using a rotational movement of the object, stress may be created in the film without raising or lowering the object, by simply rotating the object in the liquid protein solution. This enables stressing the film without affecting the liquid level in the container.
The liquid surface may be kept horizontal whilst raising and lowering it.
Keeping it horizontal promotes an even distribution and transport of the folds and fibrils formed, thereby promoting formation of a uniform fiber structure. It goes without saying that there is no such thing as perfectly horizontal and the meaning of horizontal thus implies a range of about +−5 degrees around the horizontal plane.
The raising or lowering of the liquid surface may be made by variation of the volume of the container below the liquid surface. Varying the volume of the container below the liquid surface makes the liquid solution rise and fall within the container whilst keeping the liquid surface horizontal, i.e. without causing formation of waves.
The volume of the container below the liquid surface may be varied by movement of a piston within said volume. Upon forcing the piston into the volume of the container below the liquid surface, said volume decreases and liquid is forced to rise within the container. Similarly, upon withdrawing the piston from within the volume of the container below the liquid surface, said volume increases and liquid is allowed to sink within the container, thereby lowering the level of the liquid surface. The use of a piston for varying the volume is simple and robust and enables use of rigid materials for all parts of the container.
As an alternative to using a piston as described above, said raising or lowering of the liquid surface is made by variation of the volume of liquid in the container, for example by respective introduction or removal of liquid from below the liquid surface. At introduction of liquid into the container from below the liquid surface of the liquid polymer solution, the liquid surface is raised within the container. Similarly, at removal of liquid into the container from below the liquid surface of the liquid polymer solution, the liquid surface is lowered within the container. This enables use of a rigid container with only an inlet means through which fluid is introducible into the liquid polymer solution. The inlet means may be any suitable means, such as a liquid passage through the container wall, or a tube extending from above the liquid surface through the liquid surface and into the liquid polymer solution where it emanates.
According to a second aspect, the objects are achieved by a device for fiber production. The device comprising a container for liquid and a first means for raising and lowering the liquid surface of a liquid in the container relative to the container whilst preferably keeping the liquid surface substantially horizontal. The device comprises a motor configured to drive said first means to repeatedly raise and lower the liquid surface relative to the container according to the method of the first aspect, such that the film at the interface between the film and the container is exerted to stress, thereby forming a fiber.
The device may comprise a container for holding a volume of liquid having a liquid surface, an object configured to extend through the liquid surface, and a motor operatively connected to the object and configured to operate the object within the container according to the method as defined in the first aspect, such that the film at the interface between the film and the object is exerted to stress, thereby forming a fiber.
The object may comprise a body with varying cross-sectional shape along a longitudinal axis of the object. Further, the object may be hollow and comprise an inlet and an outlet. Further, the object may be conical, frustoconical or tapering along its longitudinal axis.
The first means may comprise a piston configured to be movable within the container for varying its inner volume, wherein the portion of the container which defines the volume of the container below the liquid surface is cylindrical and wherein the piston is configured to seal against the inside of the cylindrical portion and be movable along the cylindrical portion for varying its inner volume.
The first means may comprise a fluid port and a pump device for pumping liquid into and out of the port, thereby controlling the liquid level within the container. The use of pumping of liquid for controlling the liquid surface level of the container omits the need of a piston. Further, the container can be filled from below and thereafter the liquid surface can be moved using the same pump as used for filling the container. After the fiber is finished, the container can be emptied using the pump.
A third aspect relates to use of a device according to the second aspect for producing a protein polymer fiber.
The invention will hereinafter be described in more detail with reference to the accompanying drawings. The invention may however be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the present aspects to the skilled person.
A device 1 according to a first embodiment of the invention is shown in
The device 1 may be operated manually to form the fiber 6 (see
The drive means comprises an electric motor 13 and a power transmission means for converting the rotational movement of the electrical motor into movement of the piston 4 for controlling its position relative to the container 2. The power transmission means may be a power screw operatively connected to an operating arm attachable to the piston/plunger of the syringe. In other embodiments a hydraulic transmission may be used wherein a fluid is used for driving the piston or for deforming the membrane.
In an alternative embodiment, the raising or lowering of the liquid surface is made by variation of the volume of liquid in the container 2 instead of varying the volume of the container 2 as described above. In this alternative embodiment (not shown in figures), the first means 3 comprises a fluid port and a pump device for pumping liquid into and out of the port, thereby controlling the liquid level within the container 2.
The use of an electrical drive means tends to provide improved control of the fiber production and allows for continuous production. The use of pumping of liquid for controlling the liquid surface level of the container omits the need of a piston. Further, the container can be filled from below and thereafter the liquid surface can be moved using the same pump as used for filling the container. After the fiber is finished, the container can be emptied using the pump.
In an embodiment, a system may be provided comprising several of the above-described devices using variation of liquid volume in the container. In the system multiple containers are connected to one pump. Such a system can control the liquid level of multiple containers simultaneously using only one pump, thereby reducing the complexity of the system and the power usage of the system. The use of a single pump also provides for more even pumping than using multiple pumps.
The above described devices 1 are operated using the following method. First, a liquid protein solution 7 is provided in the container 2 for liquid. Thereafter, the liquid surface 8 in the container is repeatedly moved back and forth between a first (
By repeatedly moving the liquid protein solution back and forth between the first and second positions and moving its liquid surface such that the protein polymer solution forms a film, a fiber is gradually formed around the circumference of the liquid surface. The fiber typically sticks to the wall of the container rather than follow the liquid surface. The repeated movements of the liquid surface causes formation of cracks in the film and those cracks promote the formation of fibers. By performing the movement of the liquid surface by raising and lowering respectively the liquid surface relative to the container, the fiber forms uniformly thick around the circumference of the liquid surface, i.e. along the inside of the container wall. When raising and lowering the liquid surface, the liquid surface repeatedly stretches and contracts due to surface tension and adherence to the wall of the container. This tends to cause formation of folds and/or cracks of the film, which tend to lead to fiber structures moving outwards towards the wall of the container where they add to the fiber formed. The movement of the liquid surface such that the protein solution forms a film can be done in numerous movement patterns whilst achieving the film formation, depending on the circumstances, such as the surface tension, temperatures, viscosity etc. For example, such movement may be made at constant speed up and down. Also, the movement could be interrupted one or more times during a repetition, for example at an upper liquid surface position, a lower liquid surface position, or in-between. Further, the speed of movement of the liquid surface could be varied throughout the movement, wherein a slower movement typically promotes said film formation. Thus, at least a portion of said movement of the liquid surface may be performed slow enough or at long enough periods between repetitions for the protein polymer solution to form a film, thereby achieving said film formation.
As an alternative to raising and lowering the liquid surface, the movement of the liquid surface may be performed by providing an object extending through the liquid surface and moving the object within the container such that the film at the interface between the film and the object is exerted to stress thereby forming a fiber. Here, the stress, for example caused by shear forces, expansion or compression forces in the film, leads to cracks in the film, which leads to formation of fibers around the object.
In other words, a silk protein solution, such as a spider silk protein solution, diluted to its desired concentration, is transferred to a syringe which has had its top cut in order to create an open space (see
However, the suitable speed and oscillating period should be adapted to the other parameters. If a polymer solution forms film faster, a shorter interval can be used and vice versa.
It should be understood that
In
In all above-mentioned embodiments of the invention, sensitive molecules and cells may be incorporated into the liquid protein solution without being damages during production of the fiber structure. The inventive method uses no chemicals or strong electric field harmful for such sensitive molecules and cells and can therefore be used to produce fiber structures containing such sensitive molecules and cells.
I. Method for producing a protein polymer fiber, the method comprising:
providing a liquid protein solution in a container for liquid, and
repeatedly moving the liquid surface in the container back and forth between a first and a second position,
wherein said movement of the liquid surface is such that the protein polymer solution forms a film in the interface between the liquid surface of the liquid protein solution and a surrounding fluid,
characterized by
the movement of the liquid surface being performed by respectively raising and lowering the liquid surface relative to the container.
II. Method according to embodiment I, wherein the raising and lowering of the liquid surface is performed whilst keeping the liquid surface substantially horizontal.
III. Method according to any one of embodiments I-II, wherein said raising or lowering of the liquid surface is made by variation of the volume of the container below the liquid surface.
IV. Method according to embodiment III, wherein the volume of the container below the liquid surface is varied by movement of a piston within said volume.
V. A method according to any one of embodiments I-II, wherein said raising or lowering of the liquid surface is made by variation of the volume of liquid in the container, for example by respective introduction or removal of liquid from below the liquid surface.
VI. Device for fiber production, said device comprising a container for liquid and a first means for raising and lowering the liquid surface of a liquid in the container relative to the container whilst preferably keeping the liquid surface substantially horizontal,
wherein said device is configured to operate according to the method of any one of embodiments I-V.
VII. Device according to embodiment VI, wherein the first means comprises a piston configured to be movable within the container for varying its inner volume.
VIII. Device according to embodiment VII, wherein the portion of the container which defines the volume of the container below the liquid surface is cylindrical and wherein the piston is configured to seal against the inside of the cylindrical portion and be movable along the cylindrical portion for varying its inner volume.
IX. Device according to embodiment VIII, wherein the container is the barrel of a syringe and wherein the piston is the plunger of the syringe.
X. Device according to any one of claims embodiments VIII-IX, further comprising a fixture for attachment of the container and a drive means configured to automatically operate the piston.
XI. Device according embodiment X, wherein the drive means comprises an electric motor and a power transmission means for converting the rotational movement of the electrical motor into movement of the piston for controlling its position relative to the container.
XII. Device according to embodiment VI dependent on embodiment V, wherein the first means comprises a fluid port and a pump device for pumping liquid into and out of the port, thereby controlling the liquid level within the container.
XIII. System comprising several devices according to embodiment XII, wherein multiple containers are connected to one pump.
XIV. Use of a device according to any one of embodiments VI-XII or a system according to embodiment XIII for producing a protein polymer fiber.
Number | Date | Country | Kind |
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17195484 | Oct 2017 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/077522 | 10/9/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/072876 | 4/18/2019 | WO | A |
Number | Name | Date | Kind |
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8551378 | Velev | Oct 2013 | B2 |
20120244143 | Lo et al. | Sep 2012 | A1 |
20150291674 | Hedhammar et al. | Oct 2015 | A1 |
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International Search Report and Written Opinion for PCT International Patent Application No. PCT/EP2018/077522, dated Dec. 10, 2018. |
Negishi et al., “The Production of Fibers an Films from Solubilized Hagfish Slime Thread Proteins”, Biomacromoledules, 2012, 13(11): 3475-3482. |
Number | Date | Country | |
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20200308727 A1 | Oct 2020 | US |