This application is a National Phase Application of PCT International Application No. PCT/EP2017/077313, International Filing Date Oct. 25, 2017, claiming priority of German Patent Application No. 10 2016 120 938.4, filed Nov. 3, 2016, which is hereby incorporated by reference.
The invention relates to a method and to a device for regenerating a particulate filter in the exhaust gas channel of a motor vehicle with a hybrid drive.
Since legislation on exhaust gas emissions is becoming increasingly stringent, car manufacturers have to comply with high requirements that are to be met by appropriate measures aimed at reducing the raw emissions of engines as well as by an appropriate exhaust-gas aftertreatment. The introduction of the European emission standard Euro 6 for gasoline engines or for motor vehicles with hybrid drives stipulates a limit value for the number of particles, in many cases calling for the use of a particulate filter. Such a particulate filter becomes loaded with soot as the vehicle is driven. In order to prevent the exhaust gas counter pressure from rising excessively, this particulate filter has to be continuously or periodically regenerated. For purposes of using oxygen to carry out a thermal oxidation of the soot retained in the particulate filter, a sufficiently high temperature level is needed in conjunction with the oxygen that is concurrently present in the exhaust gas system of the internal combustion engine. Since modern gasoline engines are normally operated without an oxygen excess at a stoichiometric air-fuel ratio (λ=1), additional measures are needed towards this end. One possibility for the regeneration of the particulate filter consists of introducing oxygen into the exhaust gas channel during overrun phases of the internal combustion engine, in other words, during phases in which no fuel is being injected and therefore an oxygen excess is present in the exhaust gas. Such overrun phases in an internal combustion engine, however, do not always take place regularly, but rather in a quite random and uncontrollable manner, so that the regeneration phase is triggered more often than actually necessary in order to prevent the risk of an excessively high loading of the particulate filter and the associated risk of thermal damage to the particulate filter caused by uncontrolled soot burn-off. In a worst-case scenario, such an uncontrolled soot burn-off could cause the particulate filter to burn through, thus destroying the particulate filter.
German patent specification DE 10 103 40 934 B4 discloses a method for regulating an internal combustion engine, whereby a distinction is made between the normal mode of operation and the regeneration mode of operation of the internal combustion engine, whereby during the normal mode of operation, the air mass fed to the internal combustion engine is regulated by an exhaust-gas return valve and a throttle valve, whereas during the regeneration, the exhaust-gas return valve is closed and the air mass fed to the internal combustion engine is regulated exclusively via the throttle valve.
German patent application DE 10 2016 101 105 A1 discloses a method for the regeneration of a particulate filter in an overrun mode of operation of an internal combustion engine, whereby the duration of an overrun phase, in which no fuel is injected into the combustion chambers of the internal combustion engine, is regulated as a function of the temperature of the particulate filter.
International patent application WO 2011/104459 A1 discloses a method for the regeneration of a particulate filter of an internal combustion engine in a hybrid vehicle. In this process, the temperature at the inlet of the particulate filter is continuously measured and compared to a first threshold value. This prevents the internal combustion engine from stopping if the temperature at the inlet of the particulate filter lies below this first threshold value. In this process, the internal combustion engine is prevented from stopping as long as the temperature at the inlet of the particulate filter lies above a second threshold value above which the internal combustion engine is allowed to stop.
European patent application EP 1 197 642 A2 discloses a method for the regeneration of a particulate filter in a hybrid vehicle. Here, the temperature of the exhaust gas is raised by increasing the load of the internal combustion engine in that the internal combustion engine not only powers the motor vehicle but also charges the battery of the electric motor of the hybrid vehicle.
A drawback of these approaches, however, is that it is still necessary to wait for overrun phases of the internal combustion engine in order to carry out a regeneration of the particulate filter, and the particulate filter continues to be regenerated more often than actually necessary.
The invention is thus based on the objective of achieving the quickest possible regeneration of a particulate filter as well as a gentle resumption of the combustion in the internal combustion engine in a hybrid vehicle with a hybrid drive consisting of an internal combustion engine and an electric motor.
According to the invention, this objective is achieved by means of a method for regenerating the particulate filter in the exhaust gas channel of a motor vehicle with a hybrid drive consisting of an electric motor and an internal combustion engine, said method comprising the following steps:
As a result, efficient overrun phases of the internal combustion engine are possible which can be actively effectuated by the torque of the electric motor. Therefore, it is not necessary to wait for an overrun phase caused by a given driving situation in order to initiate a regeneration, so that less frequent regeneration processes of the particulate filter are needed. In other words, in a motor vehicle with a hybrid drive, a regeneration phase of the particulate filter can be initiated once the particulate filter has reached a defined maximum load state. In this context, the term “overrun phase” refers to an operating state in which no fuel is being injected into one of the combustion chambers of the internal combustion engine and the internal combustion engine is not delivering any torque to the crankshaft. In this context, the expression “lugging of the internal combustion engine” refers to an operating state in which the electric motor has to generate a torque so as to turn the internal combustion engine. In this process, the internal combustion engine is turned at a rotational speed of more than 100 rpm, preferably at least 600 rpm, and preferably the injection of fuel into the combustion chambers of the internal combustion engine is completely discontinued. Since the internal combustion engine is being lugged by the electric motor during the regeneration of the particulate filter, the oxygen needed for the regeneration of the particulate filter is transported into the exhaust gas channel by means of the internal combustion engine. Therefore, regulating the throttle valve independently of the load demand allows the amount of oxygen needed for an optimal regeneration to be fed to the particulate filter via the throttle valve. Opening the throttle valve wide achieves a fast regeneration of the particulate filter, whereby closing the throttle valve reduces the air feed and prevents an uncontrolled soot burn-off on the particulate filter that could lead to destruction of the particulate filter. Therefore, in comparison to an unregulated regeneration with a closed throttle valve, it is possible to achieve a considerably faster and more effective regeneration of the particulate filter, as a result of which the lugging phase of the electric motor can be kept shorter and the motor vehicle can more quickly resume normal operation.
The measures put forward in the dependent claims constitute advantageous improvements and refinements of the method for the regeneration of a particulate filter put forward in the independent claim.
In a preferred embodiment of the method, it is provided for the throttle valve to be closed at the end of the regeneration of the particulate filter. Closing the throttle valve at the end of the regeneration creates a negative pressure in the intake tract of the internal combustion engine so that the internal combustion engine can re-start at a low power output. This allows the internal combustion engine to be coupled very gently, thus enhancing the driving comfort in the motor vehicle.
In a preferred embodiment of the invention, it is provided for the throttle valve to be placed in a defined position at the beginning of the regeneration. In order to start a defined regeneration process of the particulate filter, it is advantageous if the throttle valve is placed in a defined position at the beginning of the regeneration, that is to say, if the opening angle of the throttle valve is specifically defined at the beginning of the regeneration.
In this context, it is especially preferred if the opening angle of the throttle valve at the beginning of the regeneration of the particulate filter is between 30° and 70°. In order to attain a fast regeneration of the particulate filter without running the risk of an uncontrolled soot burn-off and thermal destruction of the particulate filter, it is advantageous to start the regeneration process with a partially opened throttle valve. In this context, opening angles between 30° and 70° have been found to be particularly practical since they constitute a good compromise between achieving a sufficiently fast regeneration and limiting the oxygen feed to the particulate filter.
According to an advantageous embodiment of the method, it is provided for the throttle valve to be closed in discrete increments. One possibility for carrying out the method according to the invention consists of moving the throttle valve in discrete increments from an at least partially closed initial state to an essentially closed final state. In this process, the increments can be selected as a function of the progress of the regeneration of the particulate filter or as a function of the temperature prevailing in the particulate filter.
In another advantageous embodiment of the method, it is provided for the opening angle of the throttle valve to be to continuously and steadily reduced from the beginning of the regeneration to the end of the regeneration of the particulate filter. At first, a steady closing of the throttle valve causes a relatively large amount of oxygen to be fed to the particulate filter at the beginning of the regeneration, bringing about a fast soot burn-off on the particulate filter. In this process, an uncontrolled temperature rise above a critical temperature can be avoided by closing the throttle valve. Moreover, the closing of the throttle valve before the internal combustion engine is re-started generates a negative pressure in the intake tract of the internal combustion engine, as a result of which it is possible to effectuate a gentle re-start of the internal combustion engine and a corresponding coupling of the power of the drive output of the internal combustion engine into the drive train of the hybrid vehicle. This prevents an abrupt re-start of the internal combustion engine, thus enhancing the driving comfort and the durability of the drive train.
In this context, it is particularly preferred if the closing of the throttle valve during the regeneration of the particulate filter takes place as a function of the temperature and/or of the soot load of the particulate filter. Changing the opening angle of the throttle valve as a function of the temperature and/or as a function of the soot load of the particulate filter allows a very fast regeneration of the particulate filter to be carried out without running the risk of thermal damage to the particulate filter.
In a preferred embodiment of the invention, it is provided for the regeneration process to be preceded by a heating process in which the particulate filter is heated up to the temperature range needed for the oxidation of the soot. Since the overrun mode of operation is normally associated with a temperature drop in the exhaust gas channel, it can be necessary to heat up the exhaust gas channel and thus the particulate filter to a regeneration temperature prior to initiating the regeneration. Since a sufficiently high temperature level as well as an oxygen excess in the exhaust gas channel are both needed for the regeneration of the particulate filter, such a heating phase is a simple as well as tried and true way to reach the temperature level. As elaborated upon, the oxygen excess is achieved by means of the lugging mode of operation of the internal combustion engine, whereby the internal combustion engine transports air into the exhaust gas channel.
In this context, it is particularly preferred if the regeneration of the particulate filter takes place in several steps, a process in which the heating phase and the regeneration phase alternate. If a complete regeneration of the particulate filter is not possible in one overrun phase, especially since the exhaust gas temperature falls below the lower threshold value, then a multi-stage regeneration of the particulate filter is carried out which involves alternating between the heating phase and the regeneration phase of the particulate filter. In this process, the internal combustion engine is connected to the drive train of the motor vehicle during the heating phase as well as during the regeneration phase. During the heating phases, the internal combustion engine is turning due to its own propulsion, while during the regeneration phases, the internal combustion engine is being lugged and thus turned by the electric motor. In this manner, a standstill of the motor/engine as well as a decoupling of the internal combustion engine from the electric motor are suppressed during the entire regeneration phase. A complete regeneration of the particulate filter can be attained by means of several regeneration steps.
According to an advantageous refinement of the method, it is provided for the internal combustion engine to be operated at a stoichiometric air-fuel ratio during the heating phase. A particularly good conversion of pollutants on a three-way catalytic converter installed upstream from the particulate filter can be achieved with a stoichiometric air-fuel ratio. Moreover, a stoichiometric air-fuel ratio of the internal combustion engine is particularly well-suited for heating up the exhaust gas since a lean air-fuel ratio is normally associated with a drop in the performance of the internal combustion engine, whereas a rich air-fuel ratio normally leads to cooling of the exhaust gas by the unburned fuel.
In a preferred embodiment of the method, it is provided for the load point of the internal combustion engine to be shifted during the heating phase in such a way that the internal combustion engine has to deliver an additional load due to the battery being charged. In this manner, the load is increased during the heating phase without the drive torque bringing about propulsion. As a result, under otherwise identical conditions (such as, for example, driving speed, engine rotational speed), the exhaust gas and thus the particulate filter are heated up more quickly than in the case of a motor vehicle that has only an internal combustion engine that propels the vehicle.
In another preferred configuration of the invention, it is provided that, when the load demand made of the hybrid drive exceeds a certain threshold value, especially the rated output of the electric motor, the throttle valve is used for throttling, and the internal combustion engine changes from the lugging mode of operation into the driving mode of operation, even if the regeneration of the particulate filter is still running but is not yet complete. If, during the regeneration, a load is required which is above the rated output of the electric motor, then the regeneration process of the particulate filter can be interrupted in order to deliver the maximum system output from the internal combustion engine and from the electric motor. In this process, the regeneration of the particulate filter is suppressed until the system output is once again below the threshold value and until the electric motor can generate the requisite drive torque and lugging torque of the internal combustion engine. Owing to the multi-stage regeneration of the particulate filter, it is possible to deliver the entire system output available on short notice, without having to fear damage to the particulate filter caused by overloading and thus a subsequent uncontrolled soot burn-off.
In a preferred embodiment, it is provided for the load point of the electric motor to be shifted during the regeneration of the particulate filter in such a way that the electric motor delivers the torque required by the driver and additionally lugs the internal combustion engine. As a result, additional power can be provided by the electric motor during the regeneration of the particulate filter, so that the regeneration process can be carried out without impairing the driving experience.
In this context, it is particularly advantageous if the regeneration of the particulate filter takes place in a torque-neutral manner when it comes to the propulsive drive torque of the motor vehicle, that is to say, if, during the regeneration of the particulate filter, the electric motor delivers precisely as much additional torque as is needed to lug the internal combustion engine. In this manner, the regeneration phases can be carried out very comfortably and almost unnoticed by the driver of the motor vehicle. The lugging torque that is provided to the drive train by the friction output of the inactive internal combustion engine is completely compensated for.
In another preferred embodiment of the invention, it is provided for the method to be carried out in an externally ignited internal combustion engine. As a matter of principle, the proposed method can be carried out in hybrid vehicles with a self-ignited engine as well as in externally ignited internal combustion engines. However, since self-ignited internal combustion engines that function according to the diesel method are usually operated with an appropriate oxygen excess, the provision of oxygen for the regeneration of the particulate filter only poses a minor challenge when it comes to a diesel hybrid. However, in the case of a gasoline hybrid, which is generally operated at a stoichiometric air-fuel ratio, additional measures are necessary in order to introduce oxygen into the exhaust gas channel for purposes of regenerating the particulate filter. Since an externally ignited internal combustion engine cannot be operated at a lean air-fuel ratio without limitations in terms of the power, of the exhaust gas behavior and/or of the driving comfort, the proposed method entails the advantage that a regeneration can be carried out, especially also at medium and lower partial loads of the types that occur, for example, during operation in city traffic.
According to the invention, a control unit for a motor vehicle with a hybrid drive is also being put forward with which such a method can be carried out. Such a control unit can very easily control the distribution of power between the electric motor and the internal combustion engine, thus creating the prerequisites needed for carrying out such a method.
According to the invention, a motor vehicle with a hybrid drive comprising an electric motor and an internal combustion engine is also being put forward, whereby a particulate filter is arranged in the exhaust gas channel of the internal combustion engine, said motor vehicle having a control unit to control the internal combustion engine and the electric motor, whereby the electric motor lugs the internal combustion engine during the regeneration of the particulate filter, and the internal combustion engine transports air into the exhaust gas channel for the oxidation of the soot particles retained in the particulate filter. With such a motor vehicle, the particulate filter can be regenerated very quickly and efficiently, without this regeneration entailing any loss in driving comfort or power to an extent that would be noticeable to the driver.
Additional preferred embodiments of the invention ensue from the other features cited in the subordinate claims.
Unless otherwise indicated in individual cases, the various embodiments of the invention cited in this application can be advantageously combined with each other.
The invention will be explained in greater detail below in embodiments making reference to the accompanying drawings. The following is shown:
A tank for the internal combustion engine 10 and a battery 22 for the electric motor 20 are arranged in the rear of the vehicle in order to achieve a uniform weight distribution between the first drive axle 42, preferably the front axle of the motor vehicle 1, and the second axle, preferably the rear axle. As an alternative, the tank and/or the battery 22 can also be arranged in other places in the motor vehicle 1.
The internal combustion engine 10 has an air supply means 30 in which, as seen in the flow direction of the fresh air, there is an air filter 32 as well as an air mass meter 38 downstream from the air filter 32. As an alternative, the air mass meter 38, especially a hot-film air mass meter, can also be integrated into the air filter 32. Downstream from the air mass meter 38, there is a throttle valve 34 that can regulate the air feed into the combustion chambers of the internal combustion engine 10.
The electric motor 20 and the internal combustion engine 10 can be connected to each other via a shared drive train 26, whereby they can be connected and disconnected by means of the couplings 48 and 50. When only one of the couplings 48 or 50 is closed, a selection can be made to operate the motor vehicle 1 either exclusively electrically by means of the electric motor 20 or else exclusively by means of the internal combustion engine 10. If both couplings 48 and 50 are closed, both drive aggregates 10, 20 can carry out a boost operation, a recuperation, in other words, charging of the battery 22 of the electric motor 20, or else an electric braking operation. The transmission 46 is connected to a differential that propels the wheels of the first drive axle 42, especially the front axle, via drive shafts.
The internal combustion engine 10 has an exhaust gas channel 12 in which a three-way catalytic converter 14 and a particulate filter 16 are installed. A control unit 24 is provided to control the internal combustion engine 10 and the electric motor 20, said control unit 24 being connected to the internal combustion engine 10 via first signal lines 28, and to the electric motor 20 via second signal lines 28.
During normal operation, the motor vehicle 1 is operated in a hybrid mode of operation in which the torque that the driver has requested from a given drive aggregate 10, 20 is transmitted by the control unit 24 to the internal combustion engine 10, to the electric motor 20, or to both drive aggregates 10, 20. The operating strategy of the hybrid drive 2 stored in the control unit 24 prescribes the way in which the driver request will be met. In this process, the drive torque is provided either completely by the electric motor 20, or by distributing the drive torque between the electric motor 20 and the internal combustion engine 10, or else completely by the internal combustion engine 10. In the hybrid mode of operation, it is also possible for the internal combustion engine 10 to generate more torque than is necessary to propel the motor vehicle, whereby the extra torque brought about by coupling the electric motor 20 via the coupling 50 is used in order to charge the battery 22 of the electric motor 20.
While the internal combustion engine 10 is active, the exhaust gas of the internal combustion engine is transported through the particulate filter 16 in the exhaust gas channel 12. During the hybrid mode of operation, the particulate filter 16 is loaded with soot particles until a maximally permissible load state of the particulate filter 16 is reached.
After the regeneration of the particulate filter 16 has been successfully completed, the motor vehicle is once again operated in a hybrid mode of operation I and the particulate filter 16 is once again loaded with soot particles.
If a load demand that exceeds the output of the electric motor 20 is made of the hybrid drive 2 during the regeneration of the particulate filter 16, then the throttle valve 34 is closed in order to facilitate the start-up of the internal combustion engine 10. The regeneration phase III of the particulate filter 16 is interrupted in this process until appropriate conditions for a regeneration of the particulate filter 16 are once again present.
The method according to the invention creates a very efficient mechanism for burning off soot particles on the particulate filter 16. Owing to the lugging operation of the internal combustion engine 10 by the electric motor 20, the inflow of oxygen into the exhaust gas channel 12 can be regulated largely independently of the load point of the hybrid drive 2. The torque needed to lug the internal combustion engine 10 is generated by the electric motor 20, so that the regeneration of the particulate filter 16 is imperceptible to the driver of the motor vehicle 1 and also very comfortable.
In order to optimize the regeneration, as described above, the load point of the internal combustion engine 10 (especially during the heating phase II) as well as the load point of the electric motor 20 can be shifted during the overrun phase. In this process, the internal combustion engine 10 is uncoupled from the drive train of the motor vehicle 1 with the hybrid drive 2 during the regeneration. This yields a very simple regeneration possibility for the particulate filter 16.
Number | Date | Country | Kind |
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10 2016 120 938.4 | Nov 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/077313 | 10/25/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/082986 | 5/11/2018 | WO | A |
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