The invention relates to a method and a device for stripping a material residue from a metering nozzle.
Sealing or adhesive materials are often applied industrially by means of a metering nozzle. At the end of the metering, depending on the rheology of the material, adhesion of a material residue in the form of a thread to the metering nozzle occurs. This thread can lead to contamination of the substrate/component if it is unintentionally dropped or is deposited in an uncontrolled manner at the beginning of the next metering. This is very undesirable in particular in visible components or components from the electronics industry.
It is known from the prior art to pass the metering nozzle just above a stripping element in the form of a tensioned wire, transversely to the wire, by means of a robot movement after the metering has been completed, for example after the application of an adhesive bead. In this case, the material residue hanging down on the metering nozzle comes into contact with the wire and becomes attached thereto, such that the material residue is stripped from the metering nozzle. In each new stripping process, the metering nozzle is guided over the stripping wire with a small lateral offset with respect to the previous stripping process. Thus, a collision of the metering nozzle with residual material from the previous stripping is prevented. After a certain time, the wire must be cleaned in a complex manner or replaced with a new wire. In particular if a material residue is stripped from the metering nozzle after each metering process or each adhesive bead, the cleaning or the replacement of the wire leads to high equipment costs.
DE 20 2005 005 613 U1 discloses heating the wire for stripping the material residue. As a result, the material residues adhering on the wire burn. However, gases which are toxic and detrimental to health may be produced in this case. In addition, there is a risk of combustion from the hot wire.
The problem addressed by the invention is therefore that of providing a method for stripping a material residue from a metering nozzle, which method operates reliably and safely and can be carried out in a cost-effective manner.
The problem addressed by the invention is solved by the combination of features according to claim 1. Embodiments of the invention can be found in the dependent claims of claim 1.
According to the invention, the stripping element performs a closed rotational movement by means of which a segment of the stripping element first reaches a stripping position. In the stripping position, the material residue is stripped from the metering nozzle and at least some of the material residue becomes attached to the segment. Thereafter, the segment with the material residue adhering thereon is guided to a separating position in which a separating unit is used to separate the material residue from the segment of the stripping element. Finally, the segment freed from the material residue is guided back to the stripping position and is ready to receive a further material residue.
The rotating stripping element can consist of a plurality of segments which are arranged one behind the other as viewed in the circumferential direction. The segments are successively guided into the stripping position and then into the separating position by the rotational movement. Due to the closed rotational movement and the separating unit, the effective length of the stripping element (sum of the free segments onto which a material residue can be deposited) is infinitely large. The stripping element can be used continuously for long periods of time. Downtimes due to the cleaning or the replacement of the stripping element can be prevented or at least significantly reduced.
A sealing or adhesive material can be metered by means of the metering nozzle. During metering, the sealing or adhesive material is flowable and is not yet hardened. As a rule, the material residue adhering on the metering nozzle, which is deposited on the segment by the stripping process, is not yet in the hardened state either. Depending on the rotational speed at which the stripping element rotates, the segment requires a certain amount of time from the stripping position to the separating position, in which the initially not yet hardened material residue can at least partially harden. Preferably, the material residue reaches the separating position in a hardened state or at least with a hardened surface skin. The separation of the material residue from the segment preferably takes place mechanically, i.e., the material residue is separated (for example, cut, sheared or scraped) from the segment by a mechanical force acting on said residue.
In one embodiment, the time span for a rotational movement of the segment from the stripping position to the separating position is greater than the tack-free time or greater than twice the tack-free time of the material residue. The term “tack-free time” is in this case to be understood to be the time that elapses from the point in time at which the material residue is received on the segment to the point in time at which the surface skin of the material residue has hardened. Insofar as it is adhesive material that is metered and thus also forms the material residue, the material residue in the case of a hardened surface skin is no longer tacky and can be mechanically separated from the segment without the risk of the separating unit becoming clogged with a tacky mass over time and then no longer functioning reliably.
When defining an advantageous rotation time for a complete rotation of the stripping element, different parameters can be taken into account, such as the size and extension of the stripping element, the number of material residues to be stripped per unit of time and the material properties of the material residue. The rotation time can be, for example, in a range from 10 minutes to 24 hours.
The rotational movement can be a rotary movement about an axis of rotation. The stripping element is preferably designed substantially as a rotationally symmetrical body, which notes about the axis of rotation. A complete rotation of the stripping element is achieved when the stripping element has rotated 360°. The rotationally symmetrical body can be divided into a plurality of (rotating) segments having an equal angle of rotation in each case. For example, a cylinder can be divided into 72 segments of equal size, which each cover a rotational angle range of 5° when viewed in the direction of rotation.
Alternatively, the stripping element can have a closed but flexible circumference. An example of this is a closed wire loop which is tensioned on two rollers spaced apart from one another.
In one embodiment, the rotational movement is clocked. This means that the stripping element is stationary for a certain time and is moved further in the circumferential direction in a clocked manner. If, for example, the rotational movement is a rotary movement, the stationary time can be 20 to 120 seconds, the stripping element being further rotated by a few rotational angle degrees (1, for example, 10°) after said time has elapsed. Alternatively, the rotational movement can also be continuous.
The rotating stripping element can be driven by a pivot drive. If a compressed air network is present, a pneumatically driven pivot drive is a cost-effective and easily controllable drive for the stripping element. The pivot drive provides a limited rotary or pivoting movement in a first direction of rotation, which is followed by a rotary movement in an opposite second direction of rotation.
In one embodiment, the pivot drive is coupled to the rotating stripping element via a freewheel. The pivot drive drives the stripping element in the direction of the first direction of rotation in a clocked manner, the stripping element, by means of the freewheel, being decoupled from the pivot drive and not moved during the rotary movement of the pivot drive in the opposite second direction of rotation. By means of a suitable transmission, the stripping element can be moved by a few millimeters (for example 1 to 8 mm) or by a few rotational angle degrees (for example 1 to 10°) per rotary movement of the pivot drive in the first direction of rotation. If, for example, the stripping element is moved rotationally by 4° for each rotary movement of the pivot drive in the first direction of rotation, 90 rotary or pivoting movements in the first direction of rotation are required in order to allow the stripping element to rotate completely once. Between the 90 rotary movements in the first direction of rotation, there is a corresponding number of rotary movements of the pivot drive in the second direction of rotation, with the stripping element remaining stationary due to the freewheel.
As an alternative to the pivot drive, an electric motor (stepper motor or servomotor) can also be used.
The stripping element can be at least partially coated with an anti-adhesion material in order to facilitate separation of the material residue from the segment or from the stripping element. One example of a preferred anti-adhesion material is PTFE.
Alternatively, the stripping element can be made of an anti-adhesion material such as PTFE. If the stripping element is a one-piece component, it can consist entirely of the anti-adhesion material.
The separating unit can have at least one first scraping blade which rests against the rotating stripping element such that the material residue applied to the segment is pressed against the scraping blade by the rotational movement of the stripping element. The scraping blade in this case separates the material residue from the segment or from the stripping element. The scraping blade is preferably stationary, so that the relative movement between the segment/material residue and the scraping blade is only due to the rotational movement of the stripping element. It is also conceivable that the scraping blade additionally performs its own separating or scraping movement.
The separated material residue can be guided into a collecting container. In one embodiment, the separated material residue falls into the collecting container due to gravity. The size of the collecting container can be such that it only needs to be emptied at very great intervals. Another possibility is that of providing the separated material residues to a conveyor belt which transports the material residues continuously or in a clocked manner.
If the material residue remains adhered to the segment substantially in the form of an elongate thread, the thread can be guided successively to the scraping blade in the separating position. This means that the thread is successively separated from the segment along its longitudinal extension by means of the scraping blade. High force peaks during the separating process can thus be prevented. This reduces the maximum required torque for driving the rotating stripping element and the maximum forces that act on the separating unit and on the stripping element during the separation.
Downstream of the stripping position and upstream of the separating position, the material residue can be subjected to water, steam and/or heat. If the material discharged by the metering nozzle is a single-component adhesive which is hardened more quickly by steam or water, the reaction of the material residue located on the segment can be accelerated using steam/humidity by spraying with a water mist. If the material is a two-component adhesive of which the components react faster at an elevated temperature, the stripping element can be heated. At an increased temperature level, the two-component adhesive or at least its surface skin hardens more quickly, which reduces the risk of the separating unit becoming clogged with a tacky mass over time. As a result of the supply of heat, the time required for (partial) hardening of the material residue between the stripping position and the separating position can thus be reduced.
Another object of the invention is that of providing a simply constructed and efficiently operating device for stripping the material residue from the metering nozzle using the combination of features according to claim 11. Embodiments thereof can be found in the dependent claims of claim 11.
The device according to the invention has a stripping disc which is rotatably mounted about an axis of rotation and is used to receive the material residue stripped from the metering nozzle, and a separating unit having at least one preferably fixed scraping blade which rests against the stripping disc, it being possible for the received material residue to be separated by the scraping blade when the stripping disc rotates about the axis of rotation. The abutment of the scraping blade on the stripping disc can be subject to play. Alternatively, the scraping blade can also press against the stripping disc with a certain preload in order to guarantee a separation of the material residue from the stripping disc that is as complete as possible. Although the preload between the scraping blade and the stripping disc increases the friction which counteracts the rotary movement of the stripping disc and must be overcome by the drive of the stripping disc, as a result of a certain degree of friction, in particular in the case of a clocked rotational movement, the stripping disc can be more precisely guided. Without any frictional resistance, in an embodiment in which a freewheel is provided between the stripping disc and the pivot operation, the stripping disc could move beyond the desired target position in the case of an angular momentum provided by the drive, due to the inertia. As an alternative or in addition to the preload between the scraping blade and the stripping disc, the device according to the invention can have a resistance and grinding element which provides a certain (frictional) resistance to the rotational movement of the stripping disc.
The separating unit can have a U-shaped scraping blade having two blade legs and a blade base, the two blade legs resting against a front and a rear main surface of the stripping disc, respectively, and the blade base resting against a lateral surface of the stripping disc. The U-shaped scraping blade makes it possible to free practically the entire surface of the stripping disc from material residues adhering thereon.
In one embodiment, the blade legs extend from the blade base substantially radially in the direction of the axis of rotation of the stripping disc. A main extension of the blade legs and a radial connecting line between the axis of rotation and the blade base can enclose an angle which can assume values from 0 to 30°. The free end of the blade legs is therefore not directed directly onto the axis of rotation of the stripping disc, but has a certain offset with respect to the axis of rotation. By means of this angle or this offset, a material residue in the form of a thread, which extends radially on one of the main surfaces of the stripping disc, can be separated successively from the main surface of the stripping disc by the blade legs.
The blade legs can be of equal length or can also have different lengths. For example, the blade leg arranged on the main surface of the stripping disc that faces the drive of the stripping disc can be somewhat shorter.
In another embodiment, the separating unit has an L-shaped scraping blade having two blade legs, one blade leg resting against the front main surface and the other blade leg resting against the lateral surface of the stripping disc. As in the case of the U-shaped scraping blade, in the case of the L-shaped scraping blade, the blade leg that rests against the front main surface can have a certain offset with respect to the axis of rotation. An angle between this blade leg and the radial connecting line between the axis of rotation and the corner point of the L-shaped scraping blade can assume values between 0 and 30°. The blade leg resting against the main surface is preferably longer than the blade leg resting against the lateral surface.
The invention is explained in more detail with reference to the embodiments shown in the drawings. In the drawings:
The stripping disc 11 has a front main surface 13 and a rear main surface 14, although the rear main surface 14 can only be seen in
The metering nozzle 3, through which a flowable material such as liquid adhesive can be applied to a substrate or also to a component (not shown), is located above the stripping disc 11. After an adhesive bead has been applied to the component, a material residue in the faun of a thread 2a to 2g can remain on the metering nozzle 3, which material residue has to be removed from the metering nozzle 3 before a further adhesive bead is applied. For this purpose, the metering nozzle 3 is guided past the stripping disc 11. The arrow 4 in
The stripping disc 11 can be divided into a plurality of segments, only two of which segments are indicated by dash-dotted lines in
The segment 16 in the stripping position is used to scrape the material residue to be separated from the metering nozzle 3 from the metering nozzle and receive said residue accordingly when the metering nozzle 3 is passed directly above the segment 16. After the stripping process has been completed, the stripping disc 11 is further rotated in the direction of the arrow 18 until a further segment, not occupied by a material residue, reaches the stripping position (in the case of a face of a clock, the stripping position is located at 12 o'clock).
The second segment 17 is located in the separating position in which the thread 2a located there is scraped from the front main surface 13 by the separating unit 30.
Viewed in direction of rotation 18, no threads are located behind the separating unit 30 (see region between 9 and 12 o'clock). Thus, starting from the state shown in
In the embodiment shown here, the separating position is offset by approximately 270° with respect to the stripping position. This means that the stripping disc 11, in correspondingly small steps or also continuously, would have to be rotated by a total of 270° in order for the segment 16 to reach the separating position starting from the stripping position.
In
It can also be seen in
In order to change the stripping process such that the material residues 2 as far as possible do not reach the rear main surface 14, the axis of rotation 12 extending horizontally in
The device 1 according to the embodiment of
If the material which is metered through the metering nozzle 3 is a single-component adhesive which hardens by means of humidity or water (steam), the font 70 accelerates the hardening of the threads 2a to 2g on the stripping disc 11. As a result, it is possible to prevent the separating unit 30 from becoming clogged with tacky material over a long period of time and no longer functioning reliably, due to insufficiently hardened threads which still have a tacky surface.
When using a two-component adhesive, the liquid 71 in the dip tank can have an increased temperature in order to apply heat to the threads. The heat can accelerate the reaction between the two components of the adhesive. Here too, the dip tank is used to accelerate the hardening of the threads on the path from the stripping position to the separating position. Alternatively or additionally, the stripping disc 11 can also be heated directly.
Regardless of the influence on the hardening, the dip tank 70 can also be used to wet the stripping disc 11 with the liquid 71 in order to reduce the adhesion of the individual threads to the stripping disc 11. However, this does not primarily relate to the already deposited threads which pass through the dip tank, but rather to the future threads, which, during continuous operation of the device 1, reach the then wetted surface of the stripping disc 11 after the stripping disc 11 has passed through the dip tank 70.
In comparison with the embodiment in
The front blade leg 32 and the rear blade leg 33 can be of equal length or, as shown here, can also have different lengths. In the embodiment shown here, the front blade leg is longer than the rear blade leg 32 and projects slightly beyond the center point or the axis of rotation 12 of the stripping disc 11. This ensures that the entire front main surface 13 is freed from the threads 2a to 2g.
It can be seen in
A free end 37 of the rear blade leg 33 can be used to free an end 54 of the drive shaft 53 facing the stripping disc 11 (see
Number | Date | Country | Kind |
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20215723.6 | Dec 2020 | EP | regional |
Number | Date | Country | |
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Parent | PCT/EP2021/085712 | Dec 2021 | US |
Child | 18211421 | US |