The invention refers to a method, an assembly and a device for laying down, tensioning and anchoring a waterproofing liner on a surface of a hydraulic work. Specifically, but not exclusively, the invention can be used for the laying down and the tensioning of a liner comprising a plurality of waterproof geomembranes suitable for coating a hydraulic work as, for example, a canal, a dam, a water basin, a hydraulic conduit.
The surface to be made waterproof can comprise, for example, the slopes and/or the bottom of a canal, or of an artificial basin, or the upstream side (in contact with the water) of a dam, or the inner surface of a hydraulic tunnel.
Anchoring and tensioning systems of waterproofing geomembranes for lining a hydraulic work are already known, wherein the membranes consist of a plurality of waterproofing sheets, of elastically yieldable synthetic material, that are clamped and made adhere to a hydraulic work surface, sealingly locking them by a plurality of locking assemblies that extend in a longitudinal direction, parallel and spaced apart one another. Each locking assembly comprises a lower metal section bar that is anchored to the surface of the hydraulic work and an upper metal section bar that conforms to the lower section bar, and wherein the waterproofing sheets are locked and tensioned by fastening them between the lower section bars and the upper section bars.
EP 0 459 015 A1 shows a system for the protection of dams wherein a liner in waterproofing material, providing a barrier to vapour and water seepage, is mechanically fixed, according to parallel lines, to the surface of the dam to be protected, by means of a plurality of tensioning assemblies each comprising a lower section bar that is anchored to the upstream surface of the dam, and a differently configured upper section bar; the sealing is achieved by inserting and pressing suitable gaskets between the waterproofing sheets and opposite surfaces of the two metal section bars.
U.S. Pat. No. 4,473,982 shows a device for the laying down and tensioning of a waterproofing liner on a surface to be protected, with two differently metal profiles configured differently between which a liner is clamped and tensioned by means of the same anchor devices for the two metal profiles.
EP 0 722 016 A1 shows in its turn a hydraulic work whose surface, being in contact with the water, is protected by a waterproofing liner sealingly clamped by an anchoring system comprising metal profiles basically similar to the previous ones, but covered with a strip of waterproofing material guaranteeing the sealing, that would otherwise be hindered by the presence of the connector of the two profiles that necessarily has to pass through the waterproofing liner thus preventing its impermeability.
One of the problems of the prior art anchoring systems is that the section bars or metal profiles can be subject to stress and consequent deformations caused by external forces acting on the waterproofing geomembrane liner; in particular the upper section bar can locally deform where external stress mostly concentrates, mainly due to the remarkable stresses transmitted by the geomembrane caused by the hydrodynamic strength of water flowing at high speed, in a canal or hydraulic tunnel, or caused by waves within big basins, or by the strong action of wind suction (for example in case of hurricanes) on the exposed part of the liner, or by the actions generated by ice blocks or big ice pieces.
The deformation of the section bars can imply the risk of tears and breakups of the waterproofing liner, with consequent water losses and risk of seepage in the same hydraulic works. Furthermore, the deformation of the section bars, as regards canals or hydraulic tunnels, can create a big obstacle to the water flow, providing turbulences and hydrodynamic losses, with consequent reduction of the delivery flow of the canal or hydraulic tunnel, and possible flooding that penetrate into the ground thus hindering its stability.
A further problem of the prior art laying down and tensioning systems for waterproofing liners, derives from the fact that in order to anchor the lower section bar to the hydraulic work surface, it is required to make in depth perforations for inserting the anchor devices within the hydraulic work structure; in case, during a perforation, obstacles are met (for example a reinforcing rod within the concrete, or any other kind of obstacle) thus making the perforation itself difficult as well as the penetration of the anchor device, the time and costs for the laying down of the liner to the hydraulic work can increase even considerably if compared to the planned costs.
U.S. Pat. No. 4,519,172 finally shows a waterproofing liner for a roof, wherein a waterproofing elastic membrane is fastened between a lower section bar anchored to the roof structure by means of screws or traditional anchor devices, and an upper section bar only partially conforming to the lower section bar; this solution is not suitable for the hydraulic works whose waterproofing liner can be subject to considerable external forces, and wherein there is the problem of the possible presence of obstacles preventing the penetration of anchor devices. Moreover, the solution shown by U.S. Pat. No. 4,519,172 can be improved both as regards the solidity of the anchor system of the waterproofing liner, as well as the water sealing effectiveness in the anchoring and tensioning zones of the waterproofing liner, which is comprised between the section bars.
A scope of the invention is to allow the laying down, the anchoring and tensioning of a waterproofing liner to a hydraulic work through a simple and fast method, even in case obstacles are encountered during the perforation and insertion of the anchor devices in the body of the hydraulic work structure, for example the presence of reinforcement bars for a concrete hydraulic work.
An advantage is to propose a device for the anchoring and tensioning of a waterproofing liner for a hydraulic work, being particularly strong and able to withstand the big stresses transmitted by the waterproofing liner itself, caused by external agents.
A further advantage is to guarantee an effective water sealing near the anchoring and tensioning section bars, in particular in the anchor points of the section bars to the body of the hydraulic work structure.
An advantage is to avoid the use of the coverage strip of the two section bars, thus favouring the laying down and tensioning process of the waterproofing liner, remarkably reducing the working time.
Another advantage is the reduction of risks of deformation of the section bars and the stresses of the waterproofing liner.
These scopes and advantages, and many more, are achieved by a method according to claim and/or a tensioning and locking assembly, a device and/or a waterproofing liner according to the invention.
As an example, the proposed solution can comprise the use of a locking assembly with two section bars one on top of the other, having possibly different thickness, in particular the upper section bar having a higher thickness than the lower section bar.
The lower section bar (or an additional elongated anchoring element to which the lower section bar can be connected) is anchored to the surface to be protected, by means of anchor devices that penetrate into the body of the hydraulic work body; in order to overcome the problem of the accidental presence of possible obstacles for the perforation of the hydraulic work, the lower section bar (or the additional elongated anchoring element) is configured provided with a plurality of sets of anchoring holes, each hole being suitable for the insertion of an anchor device; and wherein each set of holes comprises two or more holes, and wherein the various sets of holes are arranged on the lower section bar (or on the additional elongated anchoring element) in axially spaced apart positions, next to just as many anchoring zones on the surface of the hydraulic work. The lower section bar is anchored to the body of the hydraulic work through anchor devices in correspondence of at least one hole of each set of anchoring holes, wherein there is no obstacle to the insertion of the anchor devices.
It is specified that, in the present description, the portion of surface of the hydraulic work on which a single previously perforated section bar will be arranged, will be called anchor strip, being a portion of surface narrow and elongated in a longitudinal direction. Each anchor strip presents a plurality of anchoring zones spaced apart one another in a longitudinal direction. Each anchoring zone of the upper section bar to the surface of the hydraulic work is associated to a corresponding anchoring zone of the lower section bar (or additional elongated anchoring element); each anchoring zone of the lower section bar, or additional elongated anchoring element, is provided with a relative set of two or more anchoring holes, positioned differently. The perforation of the hydraulic work and the insertion of the anchor devices is made beside at least a hole for each set of holes for each anchoring zone.
The anchoring zones on the surface to be made waterproof can be previously provided with reference marks for the perforation, corresponding in number and positions to the sets of holes in the lower section bar or additional elongated anchoring element. Such perforation reference marks, in each anchoring zone, shall thus correspond to the position of the anchoring holes in the lower section bar (or in the additional elongated anchoring element).
The mode to indicate the anchoring zones on the hydraulic work, through the use of reference marks for making holes, can vary. For example, it is possible to lay down a pre-perforated mask (in the form of plate of flat strip) on the portion of surface (anchor strip) where the lower section bar will be arranged (or the additional elongated anchoring element), and use such mask in order to mark the anchor points through suitable reference marks (for example by spraying a paint). Such mask shall be perforated in such a way that the position of its holes correspond exactly to the one of the lower section bar holes or of an additional elongated anchoring element. In another example, it is possible that the lower section bar itself, or the additional elongated anchoring element, serves as mask.
After marking the surface of the hydraulic work by means of reference marks in correspondence of the points to be perforated of each zone, it is possible to assess the possible presence of an underneath reinforcement bar (or another obstacle for the insertion of an anchor device that would make the perforation operation complicated) in correspondence to the perforation points. In case, both before and during the perforation operation, an obstacle is found in correspondence of the reference point chosen for the perforation, such point is discarded and another one belonging to the same anchoring zone is chosen.
In fact, since each anchoring zone comprises two or more reference marks for the perforation arranged close one another, if a reference mark is discarded, another one shall be chosen, positioned relatively close within the same anchoring zone, where there is no obstacle.
The presence of obstacles for the perforation and insertion of anchoring devices can be detected before positioning the lower section bar or the additional elongated anchoring element.
Once the holes have been made along the anchor strip, the pre-perforated section bar (lower section bar or additional elongated anchoring element) is arranged on the anchoring strip in such a way that the anchoring holes of the section bar are aligned to the perforated holes just obtained on the hydraulic work, by anchoring the section bar or the additional elongated anchoring element through suitable anchor devices.
Once the various lower section bars are laid down and anchored on the various anchor strips of the surface to be made waterproof, the waterproofing liner is laid down (composed, for example, of several sheets of elastically flexible geomembrane, made of synthetic material, arranged close one another with overlapped edges, thermo-sealed or not depending on the cases), then upper section bars are put on top fastening them to the lower section bars of each tensioning assembly.
The following takes place during the clamping of the upper section bars to the lower section bars:
the mechanical locking of the waterproofing liner between the two section bars;
the water sealing by way of the compression of the liner between opposite or facing surfaces (flat and inclined) of the two section bars;
the tensioning of the geomembrane for making it perfectly adhere to the surface to be made waterproof, with no folds and/or crease that might represent an obstacle for the flowing of water in a canal or hydraulic tunnel, or points of would be breakup or tearing caused by external stresses.
In case it is intended to further improve the water sealing near the holes of the waterproofing liner where connecting members (for example anchor bolts) pass between the two section bars, it is possible to arrange a sealing gasket between the central partition of one of the section bars (for example the upper section bar) and the waterproofing liner. Such gasket can comprise a single strip extended along the whole section bar. Alternatively it is possible to arrange specific gaskets beside each connecting member between metal section bars.
It is also possible to provide that the axial distance (pitch) between two adjacent anchoring zones is at least double the distance between anchoring holes being part of the same set of holes, or greater. In other words, the anchoring holes are distributed along the section bar in such a way that, within each set of holes, the holes are grouped at a mutual relatively small distance, while anchoring holes belonging to two different sets of holes are arranged at a mutual higher distance.
As an example, the lower section bar can comprise lateral locking wings provided with holes for anchor devices on the hydraulic work, and holes for connecting members on the upper section bar arranged in a central raised part of the lower section bar.
In another example, the lower section bar can have no lateral wings, or can have lateral edges configured to be connected (welded) to an additional elongated anchoring element arranged underneath, that is positioned and locked to the surface of the hydraulic work.
In a further example, the lower section bar can comprise an upper partition and two inclined side walls, having no lateral locking wings and being provided with anchoring holes on the upper part of the section bar, wherein such anchoring holes are intended for the insertion of anchor devices into the hydraulic work body.
The invention shall be better understood and implemented by referring to the enclosed drawings showing no limitative examples:
Figures from 12 to 15 are four views from above showing some phases of a method for laying down and tensioning a waterproofing liner on a surface of a hydraulic work.
With reference to the above figures, it is to be noted that similar elements, though belonging to different implementation examples, are indicated with a same reference number, for simplicity purposes.
By reference number 1 it is indicated a waterproofing liner for a big hydraulic work. The liner 1 comprises a plurality of geomembrane sheets 1a, 1b arranged one next to the other, wherein adjacent geomembrane sheets 1a, 1b have edge portions reciprocally overlapping. A waterproofing liner, as known, comprises a plurality of membrane sheets elastically flexible, made of synthetic material, suitable for waterproofing a surface 2 of a hydraulic work. The hydraulic work can comprise, for example, a canal, a dam, a water basin, a hydraulic tunnel, and more.
Geomembrane sheets 1a, 1b are blocked and made adhere to the surface 2 of a hydraulic work, whose body is indicated by 3. The waterproofing liner 1 is sealingly clamped and tensioned by means of a plurality of locking assemblies 4 configured for sealingly locking and tensioning the geomembrane sheets. The various locking assemblies 4 extend (for example in a canal or hydraulic tunnel) in a longitudinal direction and are intended to be positioned on the surface 2 along respective surface portions extended longitudinally (anchor strips) being parallel and at a certain distance from each other.
Each locking assembly 4 comprises a lower metal section bar 5 and an upper metal section bar 6, for example in stainless steel.
The lower section bar 5 is configured with a raised part having trapezoidal shape, comprising an upper wall 5a (for example flat) and two side opposite walls 5b (for example flat and inclined with respect to the upper wall 5a). Lower section bar 5 also comprises, in the example of
The upper section bar 6 conforms to the trapezoidal shape of the raised part of the lower section bar 5. In particular the upper section bar 6 comprises an upper part 6a (for example flat) and two sides opposite walls 6b (for example flat and inclined with respect to the upper wall 6a).
The side walls 6b can be more inclined than side walls 5b, in order to guarantee a compression action of the geomembrane between these side walls and thus improve the sealingly clamping.
By reference number 7 it is indicated a gasket (for example made of ethylene propylene diene monomer rubber, hereinafter referred to as “EPDM”) arranged between the overlapped edges of the two sheets of geomembrane 1a, 1b and the upper wall 5a or 6a of lower section bars 5 and upper section bars 6. In the case shown in
Lower and upper section bars 5 and 6 are connected among them through a set of connecting members 8, for example of screw type. Gasket 7 is used for the sealing near the connecting members 8. Assembly 4 can comprise more additional gaskets, one for each connecting member 8, or a single elongated gasket 7 applying to all connecting members 8.
Each connecting member 8, in these examples, is disengageably connected to a corresponding internally threaded bush 9 being fixed (for example by snap-fit coupling or welding) underneath the upper wall 5a of the lower section bar 5.
The lower section bar 5 is anchored to the hydraulic work through a plurality of anchoring devices 10 (for example of the prior art type) that deeply penetrate within the body of the hydraulic work, through anchoring holes 11 in correspondence of a plurality of anchoring zones 21.
By reference number 11 it is indicated the anchoring holes on the side wings 5c (in the example of
The anchoring holes 11 are distributed in such a way as to form various sets of anchoring holes in respect to the various anchoring zones 21 axially spaced apart in the longitudinal direction of the locking assembly 4. Each set of holes is formed by two or more anchoring holes 11 (by three holes 11 in the examples of
In the examples here illustrated, connecting the holes 12a and 12b are spaced apart at a constant pitch S, while the sets of anchoring holes 11 are basically equal one another and are arranged in such a way that corresponding anchoring holes 11 having the same position in two sets of adjacent holes, are spaced apart at a constant pitch P. Pitch P of anchoring holes 11 is greater (for example greater of 30%, or greater of 40%, or greater of 50%) than pitch S of connecting holes 12.
The thickness of the upper section bar 6 is greater than the thickness of lower section bar 5. In particular the thickness of the upper section bar 6 is greater of at least 20% than the thickness of the lower section bar 5. In this case, the upper section bar 6 has an average thickness (constant) of 4-5 mm while lower section bar 5 has an average thickness (constant) of 2.5-3.5 mm. In this way the solidity of a locking assembly 4 is further improved as well as its resistance to stresses transmitted by waterproofing liner 1.
Finally by reference number 22 it is indicated an additional waterproof strip for sealing and protection (optional), put on the top of the upper section bar 6a; the waterproofing strip 22 consists, for example of a geomembrane strip welded on both sides to the geomembrane of liner 1; strip 22 extends all along the section bar 6a; strip 22, besides being water resistant, can be necessary in case of ice formation and in case the presence of section bars 5, 6 in stainless steel has to be hidden, in order to avoid thefts or vandalism.
The second example, shown in
The third example, shown in
According to the method of the present invention, on the surface 2 of the hydraulic work to be made waterproof, a plurality of anchor strips B will be located, being extended in a longitudinal direction (for example horizontal in case of canals and hydraulic tunnels, in particular vertical in case of dams), parallel and spaced apart among them; each locking assembly 4 will be arranged on a corresponding anchor strip of the surface 2; each locking assembly 4 will be provided with a plurality of anchoring zones 21, each one corresponding to a set of anchoring holes 11 (two or more); for each anchor strip B (associated to a corresponding locking assembly 4) a plurality of anchoring zones will be identified (indicated by reference 20 in
Now, particularly referring to
In a first phase (
Such marking can be implemented in any way, for example making use of a mask 17 (for example in the form of a plate arranged lengthwise) that, as for lower section bars 5, presents a number of reference holes 18 to create (for example by spraying a paint) reference marks 19 on the surface 2 in the various anchoring zones 20.
Reference marks 19 are positioned in a way as to correspond to the positions of the anchoring holes 11 used to configure the lower section bar 5, or the lower additional elongated anchoring element 15.
In a second phase (
The lower section bar 5 (or additional elongated anchoring element 15) is therefore anchored to the hydraulic work, using the anchoring holes 11 aligned to reference marks 19 in which position there is no obstacle to the insertion of anchoring devices 10.
In practise, it is possible to proceed perforating the body 3 of the hydraulic work in correspondence of a reference mark 19 in a first anchoring zone 20; if no obstacle is found during the perforation, once perforation is made, it is possible to proceed with a reference mark 19 of another anchoring zone 20; on the contrary, if an obstacle is found, the perforation of the body 3 of the hydraulic work will be made beside another reference mark 19 of the same anchoring zone 20; in this way it will be possible to use, for each anchoring zone 20, at least an anchoring hole 11 next to which there is no obstacle to the insertion of the anchoring device 10, being unlikely that, for each anchoring zone 20, there is not at least a marked position without obstacles.
Once holes in the various anchoring zones 20 along each anchor strip B have been made, it is possible to fasten the various lower section bars 5 (or additional elongated anchoring elements 15) to the body 3 of the hydraulic work, by matching holes 11 of the anchoring zones 21 of each lower section bar 5 or additional elongated anchoring element 15, to the holes made at the reference marks 19 of the anchoring zones 20 of each anchor strip.
After that, once fastened the various lower section bars 5 to the body 3 of the hydraulic work, in a third phase (
The locking assembly 4 can comprise, in particular, a drainage device to make flow the water accumulated between the waterproofing liner 1 and the surface 2 of the hydraulic work. Such drainage device can however be configured; for example they can comprise an element suitable for creating a gap between the wings 5c of the lower section bar 5 and the surface 2 of the hydraulic work, with the wings of the section bar 5 being slightly raised with respect to the surface 2, in order to allow the passage of accumulated water. Such distance of the lower section bar 5 from the surface 2, can be implemented in various ways: for example it is possible to arrange a spacer (for example a lock washer), in particular in correspondence of one or more anchoring holes 11; it is also possible, for example, that the section bar is provided with at least one or more protrusions (for example an evident embossed of the iron sheet), in particular at least one or more anchoring holes 11; it is also possible, for example, to implement pass through openings (small holes) through the lower section bar 5 (in particular through the base of the walls 5a and 5b); it is also possible, for example, to fold the side wings 5c and obtain pass through openings (small holes) as in the previous example.
Number | Date | Country | Kind |
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UB2016A0511 | Jan 2016 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/051565 | 1/25/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/129627 | 8/3/2017 | WO | A |
Number | Name | Date | Kind |
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4473982 | Monari | Oct 1984 | A |
4519172 | Ristow | May 1985 | A |
5720576 | Scuero | Feb 1998 | A |
6354762 | Muramatsu | Mar 2002 | B1 |
8468762 | Lizarazu | Jun 2013 | B2 |
20110176876 | Scuero | Jul 2011 | A1 |
20150322638 | Suazo | Nov 2015 | A1 |
Number | Date | Country |
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0459015 | Dec 1991 | EP |
0722016 | Jul 1996 | EP |
Entry |
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International Search Report and Written Opinion of the International Searching Authority Application No. PCT/EP2017/051565 Completed: Mar. 23, 2017; dated Mar. 30, 2017 12 pages. |
Number | Date | Country | |
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20190085522 A1 | Mar 2019 | US |