Information
-
Patent Grant
-
6227253
-
Patent Number
6,227,253
-
Date Filed
Wednesday, June 2, 199925 years ago
-
Date Issued
Tuesday, May 8, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 242 4819
- 139 54
- 057 334
- 057 337
- 057 341
- 057 908
-
International Classifications
- D03C708
- B65H5410
- B65H5728
-
Abstract
A rotatable element (10) is configured with a helical, endless thread guide passage (14) which is used to twist at least two threads (8, 9), particularly in a weaving machine's selvage forming device (7). The threads (8, 9) are guided in the passage (14) and displaced axially and mutually crossed by rotating the rotatable element.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a method and apparatus to twist at least two running threads about each other.
Methods and apparatus to twist at least two moving threads about each other are used on twisting devices to twist threads. Furthermore methods and apparatus to twist at least two moving threads are used in weaving machines to form a selvage weave, with at least two selvage threads being twisted around each other and filling threads being inserted between them. In this manner a selvage or a waste edge will be made.
2. Description of the Related Art
In a known weaving machine selvage forming device (U.S. Pat. No.
4,478,256),
reciprocating thread guides are used. A first kind of thread guide consisting of a needle with a thread eye is employed to guide a first selvage thread. Moreover, a second thread guide is employed, consisting of two elements fitted with diagonally opposite slits to guide a second selvage thread. The two thread guides are moved oppositely to each other in order to build a shed from the selvage threads. Also, the two elements of the second thread guide are simultaneously moved in mutually opposite directions with a slight gap between the elements to implement a lateral motion of the selvage thread that is guided through the slits. Such selvage forming devices employ reciprocating thread guides that cause excess noise and vibrations that arise from the additional wear in the drive device of the thread guides.
Another design for a selvage forming device (U.S. Pat. No. 3,880,199) provides a rotating disk with a pair of thread-guiding eyes that are situated diametrically opposite one another, with the axis of rotation positioned between the eyes and each eye guiding one selvage thread.
Another apparatus (French patent document A 2,095,367) uses a pair of eyes oppositely connected to an endless, driven belt, with each eye guiding one selvage thread, to form selvages or waste strips, with the belt driving the eyes substantially synchronously with the weaving machine's shed-forming device.
It is also known (as in British patent 819,583) to false-twist two or more threads and to wind them on a spool. As each of the threads is guided through an axial hole of a toothed wheel, the threads are twisted when the toothed wheel is driven in alternating directions of rotation.
SUMMARY OF THE INVENTION
The object of the invention is a method and apparatus to twist at least two running threads about one another without resorting to thread guide eyes or the like.
This problem is solved by making the threads move substantially transversely and at least approximately tangentially to a rotatable element and are guided in at least one guide passage of the rotating element. This guide passage forces the threads to reciprocate between two end positions in the axial direction of the rotating element and to mutually cross between these end positions.
Such apparatus is easily manufactured and requires only a single drive device. Furthermore, the threads moving along the guide passage migrate over a short distance of their lengths therein, and the wear on the apparatus, which is practically unavoidable, takes place not only at a single site, but instead, the wear is uniformly spread over the length of the guide passage(s). Accordingly, longer service life can be expected in comparison to an apparatus that guides each of the threads through a guide eye as disclosed in the prior art.
In a further development of the invention, at least one thread guide passage, during the thread crossing operation, guides threads at a radial distance from one other. This feature assures that the at least two threads when crossing will not hamper one other, and furthermore the threads will always cross in a predetermined direction.
The present invention solves the stated problem by providing a rotatable element having at least one endless guide passage that runs helically in an axial direction, with at least one crossing site and guiding at least two threads that are directed substantially transverse and approximately tangential to the rotatable element.
A similar rotatable element is known as a thread guiding drum according to the German patent document Al 4,237,860. The thread guiding drum is rotationally driven and which in turn, frictionally drives a bobbin. The thread guiding drum is configured with a thread guide channel to lay crosswise the individual thread moving onto the bobbin.
In an embodiment of the invention, the crossing segments of the guide channels are of differing radial depths, at least at the thread crossing. As a result, the threads will be crossed in a defined manner at the crossing site without hampering or running against each other.
In another embodiment of the invention, the guide passage comprises segments in the zone of the axial end positions and runs in the peripheral direction of the element such that the axial end positions can be reliably be kept constant over a period of time. This feature is especially advantageous when the apparatus is used to form selvages in a weaving machine because the shed formed by the selvage threads can be kept open longer to reliably permit the insertion of one or more fillings.
In a further embodiment of the invention, the rotatable element is mounted on the shaft of an electric drive motor. This design is especially preferred as a weaving machine's selvage forming device because of compactness and ease of assembly on the weaving machine. Moreover, the rotatable element can easily be rotated at constant speed.
In one embodiment, the rotatable element comprises a guide passage with a zone running 360° over the periphery of the cylinder surface from one axial end position to the other. In addition, a zone running at the oppositely directed slope also runs over 360° of the periphery of the cylinder surface between the two axial end positions, whereby the two zones form a crossing site approximately at the middle of the cylinder surface. In this embodiment the diameter of the cylindrical element may be comparatively small and as a result the apparatus may be kept compact and will be especially suitable as a weaving machine's selvage forming device.
In a further embodiment, the rotatable element comprises at least two endless guide passages running over a peripheral angle of 360° of the rotatable element, at least twice between the axial end positions and crossing each other at least twice per revolution of the rotating element. In this embodiment the threads can be looped twice about each other per each revolution of the rotatable element.
In yet another embodiment, at least two guide passages run between an end position in the zone of an axial end of the rotatable element and an end position in the zone of the axial middle position of this element, the crossing locations being provided in the zone of the middle end positions.
BRIEF DESCRIPTION OF THE DRAWINGS
An arrangement according to this invention is shown in the attached drawings:
FIG. 1
is a perspective cutaway view of a weaving machine equipped with the apparatus of the present invention;
FIG. 2
is a view in the direction of arrow F
2
of
FIG. 1
of the schematically shown apparatus of the present invention;
FIG. 3
is a radial view of a rotatable element having a guide channel;
FIG. 4
shows the plots of the depth variation in the guide channel of
FIG. 3
;
FIG. 5
is a view similar to
FIG. 2
at another thread position;
FIG. 6
is a view similar to
FIG. 2
with yet a different thread position;
FIG. 7
is an enlargement of the cutaway F
7
of
FIG. 2
;
FIG. 8
is a sectional view along line VIII—VIII of
FIG. 3
;
FIG. 9
is a view of the geometric development at the surface of a rotatable element having two guide passages;
FIG. 10
is a radial view of a rotatable element having two guide passages, each passage only running approximately as far as the axial middle position;
FIG. 11
is a view of the geometric development at the surface of the rotatable element of
FIG. 10
;
FIG. 12
is a view of a selvage weave formed by the rotatable element of
FIG. 10
;
FIG. 13
is a radial view of a rotatable element having three guide channels;
FIG. 14
is a view of a geometric development at the surface of the rotatable element of
FIG. 13
;
FIG. 15
is a view of a selvage weave made by the rotatable element of
FIG. 13
;
FIGS. 16
,
17
, and
18
are views of geometric developments at the surfaces of rotatable elements having guide passages of different shapes; and
FIG. 19
is a partial sectional view of a geometric development at a surface of another embodiment of the rotatable element.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The weaving machine shown in cutaway manner in
FIG. 1
is configured with a shed-forming device, including harnesses
1
,
2
forming a shed
5
from warp threads
3
,
4
. A filling
37
is inserted into the particular shed
5
formed and is beat against the edge of a fabric of warp threads and fillings. The prepared fabric
6
is pulled away by a removal device, not shown.
In addition the weaving machine is configured with a selvage forming device
7
shown in schematic manner in FIG.
1
. The selvage forming device
7
operates with two selvage threads
8
,
9
to substantially form sheds coincident with the particular formed shed
5
and receiving the inserted filling
37
, the result of which, a selvage or a waste strip is formed from the selvage threads
8
,
9
and the fillings.
The selvage forming device
7
contains a rotatable element in the form of a cylinder
10
. This cylinder
10
is rotated by a shaft
12
which is mounted on a frame
11
. Illustratively, this frame
11
is adjustably affixed in the direction of the fillings by elements that are not illustrated. Additionally, a supply unit
13
is provided for the selvage threads
8
,
9
to untwist the selvage threads between the cylinder
10
and the supply unit
13
. This untwisting occurs when the supply unit
13
rotates in a direction counter to that of the cylinder
10
that directs the selvage threads
8
,
9
. Devices similar to such a supply unit
13
and its drive are discussed in U.S. Pat. Nos. 3,880,199 and 3,998,247 and also in CS patent 172,136.
A guide passage in the form of a guide channel
14
is present in the surface
15
of the cylinder
10
to guide the two selvage threads
8
,
9
in such manner that they twist one another. As shown by
FIG. 2
, the selvage threads
8
,
9
run approximately transverse and tangential to the surface of cylinder
10
. However, at a given twisting angle, the selvage threads
8
,
9
engage the guide channel
14
of the cylinder
10
over a defined length and are guided in the guide channel
14
. The selvage threads
8
,
9
are located on the same side surface of the cylinder
10
. The axis of rotation
16
(
FIG. 1
) of the cylinder
10
runs approximately parallel to the direction of motion B of the shed forming devices (harnesses
1
,
2
). As a result a shed is formed by the selvage forming device and the selvage threads
8
,
9
, such that the shed can receive the filling
37
and the shed is located in the direction of the filling in the extension of the shed
5
formed by the warps
3
,
4
.
The cylinder
10
shown in
FIG. 3
is a radial and enlarged view that illustrated an endless guide channel
14
revolving by 360°, in two helically and oppositely directed segments
18
,
19
at the cylinder
10
. The helical segments
18
,
19
each revolve 360° about the cylinder
10
between axial end positions D and E, situated in the axial end zones of the cylinder
10
.
FIG. 4
shows the function
17
of the radial depth of the guide channel
14
relative to the outer surface DO of the cylinder
10
. This representation is made by showing straight lines between the end positions D, E of the guide channel
14
, whereby the straight lines coincide only at 0°, 180°, 360°, 540° and 720° with the actual positions of the guide channel
14
of the cylinder
10
in the direction A. This representation was selected to more clearly show the depth function
17
. As shown by
FIG. 4
, the segments
18
,
19
are of different depths in the surface
15
at the crossing site. The selvage threads
8
,
9
crossing at this crossing site therefore are situated at different radial distances from the axis of rotation and are apart. The depths of the crossing segments
18
,
19
are denoted by D
18
and D
19
.
The shallower segment
19
comprises widenings
20
,
21
at the crossing site of the segments
18
,
19
, as a result of which a selvage thread guided in this segment
19
moves on even though the segment
19
is interrupted in the crossing site zone. Point
22
must be at a larger radial distance than point
23
and/or point
24
must be at a lesser radial distance than point
25
. Because two widenings
20
,
21
are provided, the cylinder
10
is rotatable in both directions of rotation. If there were only one widening
20
or
21
, the cylinder
10
can only be rotated in one direction. If there were only the widening
20
, the cylinder
10
may only be driven clockwise (as seen in top view), whereas if there were only the widening
21
, the cylinder
10
may only be driven counterclockwise (also seen in top view). The segments
18
,
19
cross at a comparatively large angle (about 90°). Such a substantial angle is advantageous because it prevents a selvage thread moving in the shallower segment
19
from penetrating the deeper segment
18
such that the selvage thread moving in the deeper segment
28
cannot easily enter a shallower segment. The presence of segments of different depths at the crossing site offers not only the advantage of moving each selvage thread in the radial direction C of cylinder
10
, but also of retaining the selvage threads in their appropriate segments.
Operation and function of the selvage forming device
7
are discussed below in relation to
FIGS. 2
,
5
and
6
. The cylinder is shown in position
0
in
FIG. 2
, a position at which the selvage thread
8
is higher (in
FIG. 4
at 0°), and the selvage thread
9
is lower (or at 360° in FIG.
4
). When the cylinder
10
is rotated by 180° in the shown direction of rotation P (opposite the direction of advance of the selvage threads
8
,
9
), these selvage threads
8
,
9
will cross. The selvage thread
8
at the crossing site is in the lower segment
18
while the selvage thread
9
is in the shallower segment
19
, as a result of which the position shown in
FIG. 5
is produced. During the process, the selvage threads
8
,
9
are in different radial positions in the radial direction of the cylinder
10
and are mutually spaced apart. When the cylinder is rotated once more by 180°, the selvage thread
8
will be below and the selvage thread
9
above one another. When the cylinder is rotated once more by 180°, the selvage threads
8
,
9
cross again, the selvage thread
9
positioned in the lower segment
18
and the selvage thread
8
in the shallower segment
19
, whereby the position shown in
FIG. 6
is reached. By rotating the cylinder
10
by another 180°, the position shown in
FIG. 4
is reached again. This process makes it clear that the selvage threads
8
,
9
also cross in the radial direction of the cylinder
10
if they cross in the axial direction A of the cylinder
10
. As a result, the selvage threads
8
,
9
loop around each other.
FIG. 7
shows on an enlarged scale the selvage weave implemented by the selvage threads
8
,
9
when the cylinder
10
is rotated by one revolution after each insertion of a filling. The selvage threads
8
,
9
loop around each other and around the consecutive fillings
37
, whereby the selvage forming device
7
operates jointly with the cylinder
10
as shown in
FIG. 3
as a selvage rotator, that is a device that twists the selvage threads
8
,
9
around consecutive fillings
37
.
The described selvage weave is carried out using the guide channel
14
having the depth function of
FIG. 4
, using at least two selvage threads
8
,
9
, by guiding the selvage threads
8
,
9
over a given length inside the guide channel and by shifting the positions and placement of the threads in the axial direction of the cylinder by rotating the cylinder along its axis. In this process the selvage threads
8
,
9
are displaced oppositely in the axial direction A between the end positions D and E and cross one another in this axial direction A, at the crossing site which is located approximately mid-way between the end positions D and E. The end positions D and E are situated in the zones of the end faces of the cylinder
10
. The depth function of the guide channel
14
makes it possible to guide and cross the selvage threads
8
,
9
not only in the axial direction A of the cylinder
10
, but also in the radial direction of the cylinder
10
. This is possible because the segments
18
,
19
are at different radial depths D
18
and D
19
in the crossing zone. Such a feature offers the advantage that the selvage threads
8
,
9
do not rub against each other during crossing.
As shown in
FIG. 8
, the cylinder
10
rests rotatably on a shaft
12
adjacent bearings
26
. A drive motor is mounted inside the axial borehole
27
of the cylinder. The drive motor consists of a rotor
28
linked to the cylinder
10
and a stator
29
, illustratively comprising bars, which is connected to the stationary shaft
12
. The stator is fitted with windings and connected (although not illustrated) by electrical conductors to the weaving machine's control unit
38
(shown in FIG.
1
).
An angular-rotation pickup (not shown) is mounted on the cylinder
10
to feed the cylinder's angular positions into the control unit
38
so that the control unit
38
can drive the motor and thus the cylinder
10
at a predetermined speed, to a predetermined position. In one embodiment a stepping motor that is driven by the control unit
38
, is integrated into the cylinder. Integrating the drive motor into the cylinder
10
offers the advantage that the selvage forming device
7
can be miniaturized and consist of few elements. This selvage forming device
7
may be modular and, in particular, it can simply be assembled onto or disassembled from a weaving machine. As a result said device
7
can be matched to the width of a fabric
6
for instance by merely shifting the frame
11
.
As shown by
FIG. 8
, the segments
18
,
19
of the guide channel
14
are cross sectionally V-shaped. Obviously other cross-sectional shapes are also possible, which would differ in their slope and angle, and which would appropriately be rounded.
The supply unit
13
appropriately contains a drive motor (not shown) that is actuated by the weaving machine's control unit
38
. This drive motor is controlled at the same angular speed as the drive motor of the cylinder
10
, but in a direction of rotation that untwists the selvage threads
8
,
9
that were rotated by the cylinder
10
. In addition, compensating devices (not shown) may be present in the vicinity of the supply unit
13
to keep the selvage threads
8
,
9
stretched at a predetermined tension.
The selvage weave shown in
FIG. 7
can also be implemented with a cylinder
10
having two guide channels
32
,
33
as shown in FIG.
9
.
FIG. 9
shows the geometric development of the surface of the cylinder
10
and the shape of the two guide channels
32
,
33
. The guide channels
32
,
33
run as endless turns over 360° on the surface of the cylinder
10
and cross two times per revolution of this cylinder. The guide channels
32
,
33
are configured at their crossing locations with segments
39
,
40
and segments
41
,
42
having different depths. The segment
39
of the guide channel
32
is deeper than the segment
40
of the guide channel
33
. The segment
41
of the guide channel
32
is shallower than the segment
42
of the guide channel
33
. The shallower segments
40
and
41
are formed outward as shown in FIG.
3
and comprise widenings by which each selvage thread is held in the segments
40
and
41
. A selvage thread
8
is kept in the guide channel
32
and a selvage thread
9
in the guide channel
33
to achieve the selvage weave of FIG.
7
. The cylinder is driven in such manner that it carries out a rotation of 180° per insertion filling. The guide channels
32
,
33
run in a mirror symmetrical manner relative to the axial center of the cylinder
10
and are shaped in such a way that the axial end positions are reached twice over a peripheral angle of 360°, or each time after a peripheral angle of 180
20
. When the slope of the helical guide channels
32
and
33
is to remain equal to the slope of the guide channel
14
of the embodiment of
FIG. 3
, then, in the embodiment of
FIG. 9
, a cylinder
10
must be used in which the diameter is double that of the cylinder
10
of FIG.
3
.
In the embodiments of
FIGS. 10 and 11
, the cylinder has two guide channels
30
and
31
each guiding a selvage thread
8
or
9
. The guide channel
30
runs in the form of an endless turn from the zone of the upper cylinder end face somewhat beyond the axial center. The guide channel
31
runs from the zone of the lower cylinder end, also somewhat beyond the axial center. Over a peripheral angle of 360° the guide channels
30
,
31
run twice to-and-fro between their axial end positions, and accordingly they cross four times per revolution of the cylinder
10
, that is, they form four crossing locations. The depth function
17
of the guide channels
30
and
31
is represented by solid lines for the deeper segments and by broken lines for the shallower ones. For the sake of clarity, the shallower segments comprise the widenings shown in FIGS.
3
and
9
—which are not shown from
FIGS. 10 and 11
.
The guide channel
30
has constant depth, whereas the guide channel
31
is of variable depth whereby the guide channel
31
can be deeper and shallower than the guide channel
30
. Obviously both guide channels
30
and
31
may be designed with each channel having a variable depth. Because the depths of the segments of the guide channels
30
,
31
are different at the crossing locations, the selvage threads
8
,
9
both cross in the axial direction A and in the radial direction C of the cylinder
10
. The selvage threads
8
,
9
cross at crossing locations which are pairwise and mutually offset by 180° at the periphery of the cylinder
10
.
When the cylinder
10
of
FIG. 10
is rotated at constant speed so that it is rotated by 180° at each insertion of a filling, a selvage is formed as shown in
FIG. 12
by the selvage thread
8
guided in the guide channel
30
and the selvage thread
9
guided in the guide channel
31
. The selvage device
7
constituted by the cylinder
10
of
FIG. 10
operates in this process as, a so-called, half selvage rotator which loops the selvage threads
8
,
9
of
FIG. 12
half-way around consecutive fillings
37
. In this process the supply unit
13
is motionless.
In the embodiment of
FIGS. 13 and 14
, the cylinder
10
is configured with three guide channels
30
,
31
,
34
, each of the channels guiding one selvage thread
8
,
9
,
35
respectively. The three guide channels
30
,
31
,
34
have a depth function by means of which a selvage weave is made as shown in
FIG. 15
, using the three selvage threads
8
,
9
,
35
. The guide channels
30
,
31
of the embodiment of
FIGS. 13 and 14
are designed to correspond to the guide channels
30
,
31
of the embodiment of
FIGS. 10 and 11
. The guide channel
34
runs parallel to the guide channel
31
while being axially offset in the direction of the cylinder
10
, forming a total of
4
crossing locations with the guide channel
30
over 360° on the periphery of the cylinder
10
. As shown by
FIG. 13
, the guide channel
34
, when crossing at the crossing site of the guide channel
30
, will be deeper if the ensuing crossing site of the guide channel
30
and the guide channel
31
is of greater depth. Inversely the guide channel
34
crossing the guide channel-
30
at the crossing site is shallower if, at the next crossing site of the guide channels
30
and
31
, the guide channel
31
is deeper. If the cylinder
10
shown in
FIG. 13
rotates at a constant speed about 180° at each insertion of a filling, then the selvage thread
8
guided in the guide channel
30
, the selvage thread
9
guided in the guide channel
31
and the selvage thread
35
guided in the guide channel
34
will form a selvage weave as shown in FIG.
15
. In this process, the supply unit
13
is motionless.
Even though the guide channels
31
,
34
of
FIGS. 13 and 14
are shown to be comparatively at a large distance apart, in practice they should be fairly closely adjacent in the axial direction A of the cylinder
10
. Widenings (not shown) for the shallower segments of the particular guide channels
30
,
31
,
34
are present in the embodiment of
FIGS. 13 and 14
in the zones of the crossing locations and correspond to the widenings of the embodiment of FIG.
3
.
FIG. 16
shows a cylinder
10
with guide channels
43
,
44
each intended to guide a particular selvage thread
8
,
9
to allow implementing the same selvage weave as with the cylinder
10
of
FIG. 9
that is configured with guide channels
32
,
33
. The guide channels
43
,
44
are configured at their axial end positions with segments
45
,
46
,
47
,
48
running over a larger peripheral angle, for instance about 60° in the circumferential direction of the cylinder
10
. Because of these peripheral segments
45
through
48
, the cylinder may be rotated by a corresponding circumferential angle without the selvage threads
8
,
9
leaving their axial end positions. This situation is especially advantageous for a selvage forming device
7
used in a gripper weaving machine because the shed formed by the selvage threads
8
,
9
can be kept fully open over a substantial period of time, as a result of which the grippers mounted on a gripper belt can safely pass through the shed.
As regard to a variation in the embodiment of
FIG. 16
, the guide channels are configured with peripherally running segments
45
,
47
or
46
,
48
only in the zone of one end face, whereas immediate axial reversal takes place in the zone of the opposite end face. Such an embodiment is appropriate for gripper weaving machines wherein the gripper belt is guided substantially in the vicinity of the upper or lower set of warps of a shed. In this case, the peripheral segments
45
,
47
or
46
,
48
are present in the zone of the end face of the cylinder
10
containing gripper belt of one gripper.
In another embodiment (not shown), the cylinder is configured with more than three guide channels guiding selvage threads that illustratively also cross one another several times. For instance a cylinder
10
may be configured with a guide channel
14
corresponding to FIG.
3
and with a guide channel
34
corresponding to
FIG. 13
that cross each other. Appropriately the guide channels
14
and
34
will be- of different depths at each crossing site, whereby the selvage threads are mutually displaced in the radial direction C of the cylinder
10
while simultaneously being prevented from unduly passing from one guide channel into another. In a further appropriate manner, the mutually crossing segments of the guide channels are configured with suitable widenings in the manner of
FIGS. 3 and 9
.
The cylinder
10
can be driven in such manner that it will always rotate in the same direction. Such a feature, however, is not mandatory when the guide channel segments in the zone of the crossing locations are configured with the appropriate widenings which allow the rotation of the cylinder
10
in either direction. Illustratively, a cylinder
10
designed as in
FIGS. 1 through 6
may carry out a predetermined number of revolutions in one-direction, for instance five, and then it may be rotated by as many revolutions in the other direction. In such a case, a stationary supply unit
13
may be used.
Nor is it mandatory that the cylinder
10
be rotated constantly. For instance it may be kept in a position at which, over the time interval of one or several insertion of a fillings, an open shed is formed between the selvage threads
8
and
9
. When, upon insertion of a filling, the cylinder
10
is rotated again, a selvage weave is obtained in which several fillings are simultaneously woven into the selvage thread warps. Preferably however the cylinder
10
is rotated constantly to weave each filling and thereby achieve firmer weaves.
Different selvage weaves can be implemented in a simple manner by appropriately shaping the guide channels
14
,
30
,
31
,
32
,
33
,
34
,
43
,
44
of the cylinder
10
and rotating the cylinder
10
in a controlled manner. The guide channels also may deviate from the shapes discussed in the above shown embodiments, and their depth function at the crossing locations also may be different to arrive at a desired selvage weave.
Preferably the guide channels will be relatively narrow to secure accurate guidance of the selvage threads. The above described widenings in the zone of the crossings may also be replaced by constrictions to the guide channels at particular channel walls. This latter feature entails for instance, with respect to the embodiment of
FIG. 3
that, in place of the widening
20
,
21
, the point
24
will be at a lesser radial distance and the point
22
at a larger radial distance, whereby points
22
,
23
, and points
24
and
25
are arranged in the axial direction A of the cylinder
10
in the manner shown in FIG.
3
. However, as narrow guide channels are preferred, implementing the constrictions will be fairly difficult. On that account using widenings is preferred.
To limit the size of a selvage forming device
7
, preferably a cylinder
10
of small diameter will be used. As regard to a selvage forming device of the invention, the selvage threads are best guided in such manner that the slope of the guide channels will not be excessive, and for such a purpose cylinders
10
of larger diameters are advantageous. As regard to sheds with aperture angles as occurring in rapidly operating, shuttleless weaving machines, good results are obtained from a cylinder
10
with a diameter between 3 to 6 cm approximately.
Furthermore, the cylinder guide channels also may be designed in such manner that they run several times to-and-fro between the axial end positions over a peripheral angle of 360°. Two guide channels
49
,
50
are used in the illustrative embodiment of
FIG. 17
, each running over a peripheral angle of 90° between the two axial end positions, whereby these guide channels move to-and-fro between the selvage threads
4
times per revolution between the end positions and correspondingly cross them
4
times. As a consequence, the diameter of the cylinder
10
must be enlarged when the slope of the helical guide channels
49
,
50
will not be excessively steep. In such case however the cylinder
10
may run only at low angular speed. Illustratively the cylinder
10
of
FIG. 17
must run at half the speed of the cylinder
10
of the embodiment of
FIG. 9
in order to implement the same selvage weave.
Clearly the cylinder
10
and the guide channels or guide passages present in it may not be shaped in such manner that following one cylinder revolution the selvage threads would be displaced from one axial end position to the other. This displacement also may take place only after two or more revolutions of the cylinder
10
which then must be driven at a corresponding high speed to form a shed for a insertion of a filling. In the embodiment of
FIG. 18
, the cylinder
10
is configured with a guide channel
51
for which the particular axial end positions are reached only after two revolutions of the cylinder
10
. This feature makes it possible to use a cylinder
10
with a smaller diameter, or, at least equal diameter, to reduce the slope of the helical guide channel
51
(especially with respect to the illustrative embodiment of FIG.
3
). The slot
51
crosses itself at three locations, namely at the crossing locations F, G and H. However the selvage threads
8
and
9
cross one another only at the crossing location H. The crossing locations F and G merely require design steps preventing the selvage threads from slipping out of the particular segments in which they are guided. Moreover, the already described design steps (namely different depths) also must be implemented at the crossing location H so that the selvage threads can be moved simultaneously into mutually radial deviating positions. To implement a weave as shown in
FIG. 7
, the cylinder
10
of
FIG. 18
must be rotated twice as fast as the cylinder
10
of FIG.
3
.
The guide passages of a cylinder
10
for a selvage forming device
7
are not necessarily guide channels. As shown in
FIG. 19
, the cylinder
10
is configured with protrusions
53
subtending between themselves along thread guide indentations
54
,
55
. Elevations
56
are present at the crossing location of the guide passages
54
,
55
formed by the protrusions
53
in order to guide the mutually crossing selvage threads at a different radial distance. Using a selvage forming device
7
with a cylinder
10
as shown in
FIG. 19
, a selvage weave can be created as shown in
FIG. 7
, similar to the-embodiment of FIG.
9
. The protrusions
53
and elevations
56
are shown, in
FIG. 19
, shaded for clarity, though they are not sectional.
The rotatable element need not be a cylinder, instead its shape may deviate from a cylinder, for instance it may be oval, that is, it may be a rotatable element of oval cross-section. The segments of the guide channels or guide passages in the zone of the thread crossing locations then also will be of different depths in order that these threads, when crossing, will be apart in the radial direction C. Moreover, a rotatable element deviating from the cylindrical shape may be used with an integrated drive motor, that is, it may be driven in a manner corresponding to that of the cylinder
10
in FIG.
8
.
The cylinder
10
may be configured with thread-rupture detectors in the zone of the guide channels or passages. As regard to the embodiment of
FIG. 8
, a sensor, for example, a piezoelectric sensor
57
, is mounted in the zone of the guide channel
14
that will transmit, for instance by radio waves, a signal to the control unit
38
when a selvage thread
8
or
9
passes by. In such a design two signals are transmitted to the control unit
38
per revolution of the cylinder
10
. If only one signal, or none, is transmitted per revolution of the control unit
38
, thread rupture will have been detected. Obviously, optical and mechanical sensors, and those operating in other ways, also may be used to detect thread rupture. In this instance the signals may be transmitted by wire or the like to the control unit
38
.
Switches or the like connected to the control unit
38
also may be mounted in the vicinity of the selvage forming device
7
, which, when actuated, drives the cylinder
10
into a specified position, illustratively to manually move the selvage threads
8
,
9
into the guide passages or channels.
In the above embodiments, the rotatable element is a tubular cylinder
10
with a cylindrical outer surface
15
. However the rotatable element may also be so designed that material will be present only in the zone of the guide passages or channels. This means that the cylinder
10
need not be of solid material.
As shown in dashed lines in
FIG. 2
, a guide element
58
may be present in the vicinity of the rotatable element to maintain the selvage threads
8
,
9
in the guide passages or channels of this rotatable element. As regard to an embodiment not shown, several rotatable elements
10
are used along the weaving machine to appropriately cooperate with several pairs of selvage threads in order to twist each particular pair of threads and to form special weaves with inserted fillings.
The method of the invention also may be used for twisting, that is, a cylinder
10
corresponding to one of the embodiments of
FIGS. 1 through 19
may be used as a twisting device for a twisting frame. In such an application, an embodiment may be illustratively used wherein the twisting device must contain the rotatable element
10
together with its drive means, a supply unit
13
and an omitted thread winding device. As regard to a twisting device, the rotatable element furthermore may be mounted horizontally or in another position.
The invention is not restricted to the shown and described embodiments. Instead the scope of protection is determined by the contents of the claims.
The present invention is by no means restricted to the above-described preferred embodiments, but covers all variations that might be implemented by using equivalent functional elements or devices that would be apparent to a person skilled in the art, or modifications that fall within the spirit and scope of the apppended claims.
Claims
- 1. A method for twisting at least two moving threads comprising:running the threads substantially transversely and substantially tangentially relative to a rotatable element having at least one guide passage and guiding each thread in the at least one guide passage of the rotatable element; and causing the displacement to-and-fro of the threads in the axial direction of the rotatable element between two end positions and their mutual crossing between these end positions.
- 2. The method as claimed in claim 1, further comprising:arranging said at least one guide passage so that it guides the threads at a mutual radial spacing when they are mutually crossing each other.
- 3. An apparatus to twist at least two threads, comprising:a rotatable element having a surface configured with at least one endless guide passage that runs helically in axial direction of said rotatable element between at least two axial end positions that includes at least one crossing location for the at least two threads, and that guides at least two threads extending substantially transversely and approximately tangentially relative to said rotatable element.
- 4. The apparatus as claimed in claim 3, wherein mutually crossing segments of the at least one endless guide passage are located at different radial depths, at least at the crossing locations of the threads.
- 5. The apparatus as claimed in claim 3, wherein the at least one guide passage comprises segments in a zone of at least one of the end positions with segments extending in a peripheral direction of the rotatable element.
- 6. The apparatus as claimed in claim 3, wherein the rotatable element is mounted on a shaft of an electric drive motor.
- 7. The apparatus as claimed in claim 3, wherein the at least one guide passage is in the form of a guide channel on the surface said rotatable element.
- 8. The apparatus as claimed in claim 3 wherein at least one segment of the guide channel is of variable depth.
- 9. The apparatus as claimed in claim 3 wherein the rotatable element comprises a guide passage configured with a segment running over 360° of a periphery of a cylinder surface of the rotatable element from one axial end position to another axial end position and with a segment running at an oppositely directed slope over 360° of the periphery of the cylinder surface between the axial end positions, whereby the two segments subtend a crossing location approximately centered between the end positions of the cylinder surface.
- 10. The apparatus as claimed in claim 3 wherein the rotatable element comprises at least two endless guide passages which run over a peripheral angle of 360° of the rotatable element at least twice between the axial end positions and the guide passages cross one another at least twice per revolution of the rotatable element.
- 11. The apparatus as claimed in claim 10, wherein the at least two guide passages extend between an end position in a zone of an axial end of the rotatable element and an end position in a zone of the axial center of the rotatable element, and crossing locations are provided in a zone between the end positions.
- 12. The apparatus as claimed in claim 3, wherein a segment of the at least one endless guide passage having a lesser radial depth at the crossing location is widened at least unilaterally at the crossing location.
- 13. An Apparatus to twist at least two threads in combination with a weaving machine, comprising:a rotatable element having a surface configured with at least one endless guide passage that runs helically in axial direction of said rotatable element between at least two axial end positions that includes at least one crossing location for at least two threads, and that guides at least two threads extending substantially transversely and approximately tangentially relative to said rotatable element.
- 14. The apparatus as claimed in claim 13, wherein the weaving machine comprises a selvage forming device and the rotatable-element acts as the selvage forming device of the weaving machine and twists selvage threads together.
- 15. The apparatus as claimed in claim 13, wherein the rotatable element further comprises a rotation shaft that extends essentially parallel to a direction of motion of a shed forming device of the weaving machine.
- 16. The apparatus as claimed in claim 13, wherein the rotatable element is configured to twist the threads in said apparatus.
- 17. An apparatus to twist at least two threads in combination with a twisting machine, comprising:a rotatable element having a surface configured with at least one endless guide passage that runs helically in axial direction of said rotatable element between at least two axial end positions that includes at least one crossing location for the at least two threads, and that guides at least two threads extending substantially transversely and approximately tangentially relative to said rotatable element.
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
102e Date |
371c Date |
PCT/EP97/05232 |
|
WO |
00 |
6/2/1999 |
6/2/1999 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO98/14651 |
4/9/1998 |
WO |
A |
US Referenced Citations (4)