Claims
- 1. A device for the production of finned heat transfer tubing of oval cross section, designed for winding a continuous strip of sheet metal onto a length of oval tubing having a major diameter which is at least fifty percent larger than its minor diameter, in order to form a continuous spiral fin thereon, the device comprising in combination:
- means for journalling and rotating said length of oval tubing about its longitudinal axis;
- means for supplying to at least one winding point on the circumference of said tubing, in a transverse tangential direction thereto, a continuous strip of ductile sheet metal having an on-edge height which is at least ten times greater than its gauge;
- means for shaping said metal strip, or strips, respectively, prior to arrival at the winding point, into a hook-like cross-sectional profile, so as to give the metal strip a contact edge with a laterally extending flange portion which is bent substantially more than 90 degrees, to form an acute angle with the remainder of the strip;
- starting attachment means defined between the tubing and the metal strip for transmitting the rotary motion of the tubing to the strip as a winding and feeding motion;
- means for axially advancing said winding point or points, respectively, relative to the rotating tubing, in a fixed relationship to said rotary motion, so as to wind the metal strip or strips into a spiral fin enveloping the tubing;
- means for axially and radially guiding the arriving metal strip or strips, respectively, at the associated winding point in an on-edge relationship to the surface of the tubing, by guidingly engaging both sides of the strip as well as the outwardly open groove formed by said laterally extending flange portion; and
- means for ironing said flange portion of the metal strip against the tubing surface, following bending of the strip around the surface curvature.
- 2. A fin winding device as defined in claim 1, further comprising
- means for longitudinally stretching at least the outer half of the arriving metal strip or strips, respectively, in the immediate vicinity of the winding point, so as to shift the neutral bending axis of the strip profile to or near to its bentover ledge, said stretching means including a stretching roller applying transverse pressure to the arriving metal strip.
- 3. A fin winding device as defined in claim 2, wherein
- the metal strip stretching means further includes strip braking means for applying a tensile stress to the arriving strip in opposition to the rotary winding motion of the tubing.
- 4. A fin winding device as defined in claim 3, wherein
- the strip braking means is associated with the stretching roller in that the transverse pressure applied to the latter is utilized as a closing pressure on the braking means, by passing the strip between said roller and a guide surface serving as said braking means.
- 5. A fin winding device as defined in claim 4, wherein
- the strip braking means includes means for braking the rotation of the stretching roller.
- 6. A fin winding device as defined in claim 2, wherein
- the length of oval tubing has a major diameter which is at least twice as large as its minor diameter; and
- the means for axially and radially guiding the arriving metal strip at the winding point includes:
- a head frame arranged near the winding point, the head frame being movable axially, thereby serving as said means for advancing the winding point;
- a winding arm for each arriving metal strip pivotably attached to the head frame so as to be movable radially with respect to the tubing, in accordance with the changing distance of the winding point from the tubing axis of rotation; and
- a winding guide mounted on the winding arm and carrying first and second parallel blades, the first guide blade engaging the arriving metal strip on the side facing rearwardly toward the wound spiral fins, in opposition to the stretching roller, and the second guide blade extending between two already wound spiral fins on the oval tubing.
- 7. A fin winding device as defined in claim 6, wherein
- the winding guide has at least a third guide blade arranged behind the second guide blade, so as to engage two already wound spiral fins.
- 8. A fin winding device as defined in claim 7, wherein:
- the stretching roller is mounted on a roller arm which is pivotably attached to the winding arm for axial displacement of the stretching roller toward the arriving metal strip; and
- the roller arm includes spring means for applying to the stretching roller a transverse pressure.
- 9. A fin winding device as defined in claim 6, wherein:
- each winding arm further includes means for biasing it radially inwardly against the oval tubing and a guide skid on the winding arm riding on the surface of the oval tubing, a short axial distance from the winding point, thereby maintaining the winding arm and its winding guide at a fixed radial distance from the tubing surface and from the winding point; and
- the second guide blade of the winding guide has an end face oriented toward the surface of the oval tubing and held at such a distance therefrom that it serves as said flange portion ironing means.
- 10. A fin winding device as defined in claim 9, wherein
- the winding arm biasing means includes an air cylinder for each winding arm and means for adjusting the pressure in the air cylinder.
- 11. A fin winding device as defined in claim 6, wherein:
- the first guide blade of the winding guide has a guide face engaging the outwardly open groove defined by the bent-over ledge of the arriving metal strip; and
- said guide blade has a matchingly acutely angled crosssectional profile, thereby serving to also axially guide the arriving metal strip on the winding point during bending thereof.
- 12. A fin winding device as defined in claim 6, wherein:
- a single metal strip is wound onto the oval tubing with the aid of said pivotable winding arm and winding guide; and
- the head frame further carries a likewise pivotable, similarly radially inwardly biased supporting arm bearing against the rotating oval tubing at a point diametrally opposite the winding arm in order to neutralize the bending force applied to the tubing by the inwardly biased winding arm.
- 13. A fin winding device as defined in claim 6, wherein:
- two metal strips are wound simultaneously onto the oval tubing, at diametrally opposite winding points on its circumference, so as to produce double-threaded spiral fins; and
- each metal strip is guided axially and radially by a pivotable winding arm with a winding guide, including guide blades and stretching roller, as mentioned.
- 14. A fin winding device as defined in claim 6, wherein
- three metal strips are wound simultaneously onto the oval tubing, at angularly regularly spaced winding points on its circumference, so as to produce triple-threaded spiral fins; and
- each metal strip is guided axially and radially by a pivotable winding arm, including guide blades and stretching rollers as mentioned.
- 15. A machine for producing finned heat transfer tubing, especially tubing of oval cross section, by winding onto the tubing two continuous strips of sheet metal in the form of double-threaded spiral fins, the machine comprising in combination:
- an elongated horizontal machine bed comparable to that of a long lathe;
- a drive block mounted on one end of the machine bed, the drive block including a drive and a hollow main spindle with a chuck for gripping and rotating a length of tubing;
- a hollow tailstock and a thrust member mounted on the other end of the machine bed in alignment with the machine axis determined by the main spindle, the thrust member being capable of urging a length of tubing toward the chuck during rotation;
- a number of movable steady rests arranged between the main spindle and the tailstock;
- a carriage assembly supported on the machine bed for longitudinal motion therealong between a starting position near the drive chuck and an end position a distance away from it;
- a lead screw journalled on the machine bed and driven by the main spindle, and a cooperating releasable spindle nut on the carriage assembly;
- a head frame mounted on the carriage so as to surround the machine axis;
- two winding arms pivotably mounted on the head frame on opposite sides of the machine axis, the winding arms being springbiased against the machine axis, and each arm carrying a winding guide for guiding and braking an arriving metal strip, as it is being wound onto a rotating length of tubing and the carriage is moved away from the chuck by the lead screw;
- two strip reels mounted on the carriage assembly, on the front and back thereof, including guide rollers and strip feed monitoring means for guiding the two metal strips from the strip reels to the winding guides on the two pivotable winding arms; and
- a strip shaping unit associated with each metal strip for bending onto the initially flat strip an acutely angled contact edge with which it becomes seated on the oval tubing in the form of a spiral fin.
- 16. A fin winding machine as defined in claim 15, further comprising
- a tubing stand arranged in alignment with the machine axis, beyond the machine bed on the side of the drive block, for the accommodation and support of the overhanging length of a long length of tubing of which the second half is being finned.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2313436 |
Mar 1973 |
DEX |
|
2436768 |
Jul 1974 |
DEX |
|
RELATED APPLICATIONS
This application is a divisional application of our copending application, Ser. No. 569,887, filed Apr. 21, 1975, now U.S. Pat. No. 4,107,832 which, in turn, is a continuation-in-part of our application, Ser. No. 451,589, filed Mar. 15, 1974, now abandoned.
US Referenced Citations (4)
Foreign Referenced Citations (4)
Number |
Date |
Country |
1402779 |
Mar 1971 |
DEX |
2313436 |
Oct 1974 |
DEX |
1329698 |
May 1963 |
FRX |
947544 |
Jan 1964 |
GBX |
Divisions (1)
|
Number |
Date |
Country |
Parent |
569887 |
Apr 1975 |
|
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
451589 |
Mar 1974 |
|