Information
-
Patent Grant
-
6668719
-
Patent Number
6,668,719
-
Date Filed
Monday, October 7, 200222 years ago
-
Date Issued
Tuesday, December 30, 200320 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 3511
- 101 35202
- 101 247
- 101 216
- 101 218
- 101 140
- 101 144
- 101 145
- 101 182
- 101 184
- 101 185
- 101 209
- 101 35205
-
International Classifications
-
Abstract
An adjustable bearing arrangement is used for the remote controlled adjustment of an inking roller or a dampening roller with respect to a second, contacting roller. The journal of the roller to be adjusted is secured to an adjusting element. A pre-settable adjusting force is transferred from one roller to the other. In the adjustment position, the receiving element or elements are locked so that it is temporarily impossible for the now adjusted roller to move either in, or opposite to the direction of adjustment.
Description
FIELD OF THE INVENTION
The present invention is directed to a method and to devices for adjusting a roller of a printing press. The roller is placed against another roller and a movable detent is used to hold it in place.
BACKGROUND OF THE INVENTION
A device for adjusting a roller of an inking or dampening unit of a printing press, with respect to an adjoining roller, has become known from EP 0 826 501 A1.
DE 199 19 733 A1 discloses a device for setting the contact pressure between two rollers of a printing press. A spring force is applied to a first roller and it is fixed in place on a frame by an arresting device.
DE 197 19 305 A1 discloses a bearing arrangement for a roller of an inking or dampening unit. A roller holder can be positioned by use of a spring, and can be fixed in place by being clamped.
DE 42 32 163 C1 describes a device for maintaining a set positioning pressure of an inking roller by use of a temperature-dependent actuator.
EP 0 807 520 A2 shows a switching arrangement for printing cylinders with a double-acting work cylinder.
EP 0 653 302 A1 and DE 42 11 379 A1 disclose devices for adjusting a roller, wherein a work cylinder presses a roller against a mechanically displaceable detent.
SUMMARY OF THE INVENTION
The object of the present invention is directed to creating a method and devices for adjusting a roller of a printing press.
In accordance with the present invention, this object is attained by placing the roller against at least one other roller through the use of a positioning force. A detent, which limits the positioning path of the roller, is placed against the roller or a receiver of the roller. A motor can be used for displacing the detent. The motor or other operating device can apply two different forces acting on the roller, a first for production and a second for positioning.
The advantages which can be gained by the present invention consist, in particular, in the compact construction of the device. In this case, the diameter of each device is equal to or preferably less than the diameter of the cylindrical shell of the roller of the inking or dampening unit. For this reason, no hindrance between these devices will be a problem when several such devices are used next to each other, for example in the situation of two adjoining inking rollers with a riding roller placed thereupon as the third roller—wherein all rollers are adjustable.
A preselectable positioning pressure of the inking or dampening unit roller is made dependably possible by utilization of a preselectable force that is generated, for example, by an operating device for linear movement—such as, for example, a motor for linear movements, i.e. a cylinder with a pistol; piezo-operating devices, electrochemical operating devices, etc.—gaseous or liquid media, or electrical current. This adjustment is reproducible, i.e. flattening of a rubber covering of a dampening or inking roller thus forming a roller strip. This means that the so-called “inking or dampening roller strips” can be kept at a constant width by the flattening of a rubber covering of a dampening or inking roller.
It is not possible to affect a so-called “channel beat” when the inking or dampening roller rolls over a gap on other rollers. The fixing pressure P
F
, and therefore the fixing force F
F
with which the roller journal of the inking or dampening roller is held in a fixed manner, can only be set to be larger by a multiple of the positioning pressure P
A
, and therefore also a multiple of the positioning force F
A
, with which the covering of the roller is pressed against the shell of an immediately adjoining cylinder or roller.
A rapid pre-adjustment of the rollers, also for compensating for changes in diameter in the course of production, and/or in case of changes in the Shore hardness of the rollers, is possible. Because of this the set-up times become negligibly small. It is also possible to adjust these rollers remotely, for example centrally from a press control console.
The receiver of the roller or rollers can be maintained “locked in” during the entire running time. A high degree of quiet running of the rollers is assured by this, even when the printing press is running, because the “swing-up” of vibrations at the roller journals/-shafts is not possible because of the application of a clamping effect or a blocking effect. By acting on the distributing cylinder with a fixing pressure P
F
, or a fixing force F
F
, which is/are greater by a multiple than the positioning pressure P
A
, or the positioning force F
A
, a detent, which follows the performed positioning, is pressed against a counter-bearing fixed in place on the frame so strongly that, with the prevailing operational state of the roller positioning, an unintentional movement of the positioned roller in, or opposite to the roller positioning direction E is impossible.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the present invention are represented in the drawings and will be described in greater detail in what follows. Shown are in:
FIG. 1
, a side elevation view, in the positioning position, with the clamping opened (principal representation), on the ends of two adjoining rollers, whose first roller can be moved to position the second roller by use of the device in accordance with a first preferred embodiment of the present invention,
FIG. 2
, a second preferred embodiment of the device in accordance with
FIG. 1
, and in
FIG. 3
, a pneumatic switching diagram for controlling the device in FIGS.
1
and
2
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first roller or cylinder
01
of an inking or print unit of a printing press is seated pivotably or fixedly in lateral frames as seen in
FIGS. 1 and 2
.
Against this first roller
01
, a second roller
02
having a shell
05
of a flexible, such as a rubber-elastic or elastomeric plastic material, for example rubber or other rubber-like material, can be placed by use of a movable, for example a shell-shaped journal receiver
03
or a shaft receiver which will be called “receiver” for short in what follows.
The shiftable roller
02
is rotatably seated at both ends on respective bearing shafts
06
by friction or rolling bearings. Each bearing shaft
06
is fastened, fixed against relative rotation, on a journal receiver
03
, for example by use of a screw or bolt
04
. This is accomplished by turning the screw or bolt
04
through a bore in the journal receiver
03
into a threaded bore in the journal
06
. Instead of seating or supporting the shiftable roller
02
on shafts
06
, it is of course also possible to provide the seating for roller
02
by the use of journals
06
that are attached by material-to-material contact to the roller
02
. However, it would then be necessary to arrange bearings on the receiver
03
.
The bearing journals
06
of the roller
02
are fastened in the shell-shaped journal receivers
03
which are assigned to each.
The journal receiver
03
is fastened on a set plate
09
, for example is welded to it. The set plate
09
has a plurality of guide bores
11
. In addition, a plate drive mechanism
24
or operating device is provided on set plate
09
, which drive mechanism
24
is fastened to set plate
09
by a housing
05
.
The plate drive mechanism
24
or operating device can be provided as a motor for rotary movements—such as an electric, pneumatic or hydraulic motor, for example—, or also as a motor for linear movements—such as a work cylinder with a piston, a linear motor, a d.c. magnet, a piezo-operating device, or as an electrochemical operating device, for example—.
In this connections, it is important that torque, power or output of the operating device
24
can be adjusted.
In the first preferred embodiment the drive mechanism
24
is designed as a motor for linear movement. A double-acting work cylinder
27
is used for this, on which a gaseous or a liquid medium, for example air or oil, can act. The housing
05
of the drive mechanism
24
or operating device, for example a work cylinder
27
, is fastened on a top surface
20
of the set plate
09
with its piston rod side
50
pointing downward.
A piston rod
29
of a piston
28
of the work cylinder
27
projects downward through a bore
10
of the set plate
09
. Its free end
15
is rigidly or flexibly fastened on a horizontal leg
25
, or base plate
25
of a support elbow
14
.
A vertical leg
16
of the support elbow
14
can be adjusted up and down in the vertical direction and can be fixed in place on the inside of a machine frame
08
of a print unit or ink unit.
The above described device, called “device for adjustment
26
” as a whole, can also be arranged inside an opening or bore in the lateral frame
08
and can be supported thereon.
An eccentric bushing
23
, which is seated in the machine frame
08
so it can be rotated and fixed in place and has an eccentricity “e”, is used for the vertical adjustment of the adjustment device
26
. The eccentric bushing
23
has a hexagonal adjustment head
22
seated on the exterior, by use of which, a rotating movement can be introduced into the eccentric bushing
23
by utilization of a wrench.
A device
17
for arresting of the eccentric bushing
23
is furthermore provided. It can consist, for example, of a ratchet screw
18
with a smooth shaft
30
and a threaded part
19
. The threaded part
19
is in engagement with an interior screw thread
21
of a bore of the eccentric device
23
. The ratchet screw
18
can be tightened so securely that the set position of the vertical leg
16
, and therefore the position of the adjustment device
26
can no longer be changed. The vertical or leg
16
has been threaded on the shaft
30
by its bore which is matched to the diameter of the shaft
30
. It is possible to provide a ratchet screw
76
for additional securement, which ratchet screw
76
is screwed through a slit in the machine frame
08
into a second, lower threaded bore in the vertical or fastening leg
16
that is resting against the lateral frame
08
, as seen in
FIGS. 1 and 2
. It is possible to securely press the leg
16
against the inner surface of the machine frame
08
.
A plurality of vertically oriented guide rods
12
are fastened, for example by being welded, to a top side
42
of the horizontal leg or base plate
25
. The guide rods
12
have the job of making possible, in cooperation with tightly matched guide bores
11
on the set plate
09
movement of the set plate
09
vertically up or down along the guide rods
12
and in this way to achieve a change in a spacing distance
35
between the base plate
25
and the set plate
09
.
An upper end of a rod
33
, which rod
33
is oriented downwardly and at right angles to the set plate
09
and which has an exterior screw thread
44
, is welded to the underside of the set plate
09
. Lower, free end
45
of rod
33
extends freely downward, for example by 20 mm, through a bore
40
in the horizontal leg or base plate
25
of the support elbow
14
.
A detent
32
, for example in the shape of a disk, has been threaded on the free end
45
of the rod
33
. The distance of this detent
32
along the rod
33
can be adjusted in relation to the underside
31
of the base plate
25
along the rod
33
because rod
33
is, for example, a threaded rod. This can take place, as represented in the preferred embodiments, for example, by providing the detent
32
as a driveable adjusting nut
32
, which can be turned in a clockwise or in a counterclockwise direction on the screw thread
44
of the free end
45
of the rod
33
.
Instead of moving the detent
32
along the free end
45
of rod
33
, the detent
32
can also be fastened, fixed against relative rotation, on the free end
45
of the rod
33
, and the rod
33
can be arranged so that it can be moved back and forth and can be fixed in place. For example, this could take place in such a way that the rod
33
is provided with an exterior screw thread
44
, which is in engagement with a screw thread in a bore in the set plate
09
. An end of the rod
33
, which extends at the top above the set plate
09
can be connected with a drive mechanism which can be changed from running toward the right to running toward the left, for example an electric motor or a pneumatic motor, for example a step motor. The use of a servo valve would also be conceivable.
The detent
32
is driven by being structured as a disk-shaped detent
32
, as seen in
FIG. 1
, which can be moved along the length of the free end
45
of the threaded rod
33
via a threaded connection.
To this end, the detent
32
itself is provided, for example, with a first gear rim
36
or with a gear wheel
36
. The teeth of the gear rim, or the gear wheel
36
are in engagement with teeth of a driving gear wheel
37
which, the same as the detent
32
, is arranged underneath the horizontal leg or base plate
25
. The width of a tooth face of the driving gear wheel
37
is a multiple of the width of the tooth faces of the teeth of the gear rim
36
.
The detent
32
, which is embodied as a hub with the gear rim
36
, or as a part of the gear wheel
36
, can be moved along a predefined adjustment length of the threaded rod
33
without the engagement of the teeth of the gear wheel
36
and the driving gear wheel
37
being lost.
The driving gear wheel
37
is connected, fixed against relative rotation, with a detent drive mechanism
39
or operating device, whose direction of rotation can be reversed, for example a motor for rotary movements such as an electric, step, hydraulic, or pneumatic motor via the driveshaft
38
of the drive mechanism or operating device
39
.
Depending on its configuration, the drive mechanism or operating device
39
is fastened, for example, on the top
42
of the base plate
25
—i.e. in the space between the set plate
09
and the base plate
25
—, or on an underside
31
of the base plate
25
. The driveshaft
38
with the driving gear wheel
39
projects downward through a bore in the base plate
25
when the drive mechanism or operating device
39
is fastened on the top
42
of the base plate
25
.
In the preferred embodiment in accordance with
FIG. 1
, the detent
32
—in this case structured as a hub of the gear wheel
36
, can be rotated by the driving gear wheel
37
. Depending on the direction of rotation of the gear wheel
36
, and therefore of the detent
32
, detent
32
moves along the screw thread
44
of the rod
33
toward or away from the underside of the base plate
25
. Detent
32
can be stopped and fixed in place on the rod
33
at any distance from the underside
31
, but can also be stopped when it is touching the underside
31
of the horizontal leg or base plate
25
.
Depending on the preferred arrangement, the detent
32
can be supported either on the base plate
25
, or alternatively on the set plate
09
.
An essentially step-free pressing—as a function of a pressure force F
A
introduced into the set plate or receiver
09
—of two immediately adjoining rollers
01
and
02
against each other is possible by utilizing the method and the devices in accordance with
FIGS. 1 and 2
. In this case, the movable or shiftable roller
02
, which is to be placed against the first or fixed roller
01
, and therefore also the set plate or receiver
09
—travels at least a positioning length to a final placement of the shiftable roller
02
. An indentation depth
07
in the, for example, highly elastic, or rubber-elastic or elastomeric shell
13
of one of the two rollers
01
,
02
, or the width of the so-called roller strip defined by the deformations of the rollers
01
,
02
placed against each other, is a measure of the pressure, which is a function of the pressure force F
A
. At least one of the two rollers
01
,
02
must have a rubber-elastic or highly elastic or elastomeric cover or shell
13
.
To adjust the positioning pressure between the two rollers
01
,
02
, at least one of the two rollers
01
,
02
must be arranged so it can be placed against, or moved away from the other roller
02
,
01
, i.e. it must be able to perform a lift or displacement distance
95
which is greater than the maximally attainable depth
07
of the indentation into the shell
13
of the opposing one of rollers
01
,
02
. With rollers
02
and
01
pressed against each other, the shell
13
of one or both of them is compressed by the amount r
b
−r
a
(ΓB−ΓA), which amount equals the indentation depth
07
, and results in the partially indented or compressed shell
96
.
The positioning of the shiftable roller
02
takes place through its two bearing shafts
06
, only one of which is represented. However, an over mounted seating would also be possible, so that there would only be one bearing shaft, or bearing journal
06
, per roller
02
.
For this reason one device
26
for adjusting an inking or dampening unit roller
01
,
02
per bearing shaft
06
, each with one journal receiver
03
, and each with an available lift
95
and a presettable positioning force F
A
and fixing force F
F
, is advantageous.
The limit of the lift
95
of the roller
02
to be adjusted can be set in a step-free manner. This takes place by the change of position of the detent
32
on the rod
33
in the direction of the longitudinal axis. Expressed differently, the position of the detent
32
of the set plate
09
in relation to the base plate
25
, which is fixed on the frame
08
, can be adjusted and set.
Before the roller
02
can be placed against the roller
01
with a preselected positioning pressure P
A
, or positioning force F
A
, the detent
32
, which may be configured as an adjusting nut, must be placed a sufficiently large distance
43
away from a stop face
31
fixed on the frame; in this case at a distance
43
from the underside
31
of the base plate
25
. In this context see the gear wheel
36
and the detent
32
shown in dashed lines in FIG.
1
. To do this, the gear wheel
36
with the detent
32
is rotatingly driven by the drive mechanism
39
,
37
in such a way that it will have been moved along the screw thread
44
of the rod
33
from the stop face
31
to a preselectable distance
43
, which, in this case, would correspond to the maximally achievable lift
95
.
In the course of the above described process, or after its termination, the drive mechanism
24
now moves the set plate
09
with the journal receiver
03
, at a preset positioning force F
A
, away from the base plate
25
, which base plate
25
is fixed in place in the machine frame
08
and is directly or indirectly supported in the machine frame
08
. The shiftable roller
02
with its, for example, rubber-elastic shell
13
also follows this movement in the direction toward the roller
01
. The shiftable roller
02
with the shell
13
is moved, resting against the shell of the roller
01
, with a preset positioning force F
A
until it is at equilibrium with the reaction force with its positioning being determined as a function of the positioning force F
A
.
Thereafter, the gear wheel
36
is driven and the detent
32
is moved in the opposite direction of rotation until, at the end, it comes into contact by means of a torque, or force, which can be preset by means of the drive mechanism
39
, and is slightly tightened. The drive mechanism
39
is immediately stopped and the positioning pressure P
A
, or the positioning force F
A
, is increased by a multiple of F
A
, for example four times F
A
by operation of the drive mechanism
24
, and in this way a preset fixing force F
F
, or fixing pressure P
F
, is achieved. The detent
32
is pressed, or pulled, even more strongly against the stop face
31
by the increased fixing force F
F
, because the drive mechanism
24
acts in a manner in which the set plate
09
and the base plate
25
are moved away from each other. In this operational position, a change of the shaft distances at the rollers
01
and
02
in the direction toward the roller
01
is practically no longer possible. Thus, the ability of the receiver
03
to move is blocked.
In the course of a new setting of the positioning force F
A
, or when moving the roller
02
away from the roller
01
, the positioning pressure/force P
A
/F
A
is set to zero. Thereafter, or simultaneously, the detent
32
is brought into a preselectable distance
45
from the stop face
31
by operation of the gear wheel
36
, which is now moved backwards by the drive mechanism
39
and is stopped; the positioning pressure/force P
A
/F
A
, or the fixing pressure/force F
P
/F
F
, are reversed in their direction. Through this step, the detent
32
achieves, in the end, a sufficient distance
43
from the stop face
31
, and the roller
02
is moved away from the roller
01
.
Another adjustment possibility would be a “distance-dependent” positioning. For this, the detent
32
is initially brought to a preselected distance
43
in respect to the stop face
31
.
Thereafter, the set plate
09
with the threaded rod
33
, the detent
32
, and the gear wheel
36
are moved by operation of the drive mechanism
24
at a preset force, for example at a fixing pressure/force F
P
/F
F
ratio, away from the base plate
25
fixed on the frame
08
until, in the end, the detent
32
comes into contact with the stop face
31
. This fixing pressure/force F
P
/F
F
is applied during the entire operating time. If the roller
02
is to be moved away, the direction of the fixing pressure, or of the fixing force, is reversed and the set plate
09
is pulled in the direction toward the base plate
25
.
However, a version is also possible, in accordance with which the detent
32
is fastened in a movable and arrestable manner on a part—for example on the guide rod
12
—of the base plate, and namely between the set plate
09
and the base plate
25
, or on a free end of the guide rod
12
passed through the guide bore
11
.
While the position of the detent
32
can be adjusted by the detent drive mechanism
39
or operating device, the plate drive mechanism
24
or operating device is provided for moving the set plate
09
. In the preferred embodiment, the plate drive mechanism
24
is embodied, for example, as a double-acting pneumatic or hydraulic cylinder
24
or servo cylinder
24
with a piston chamber connector
24
(
4
) and with a piston rod chamber connector
24
(
2
).
The piston rod chamber connector
24
(
2
) is connected by a pneumatic, or hydraulic line
47
with a first branch connector
51
(
2
) of a first pneumatic, or hydraulic distributor
51
, as seen in
FIG. 3. A
second branch connector
51
(
3
) is either connected with a piston rod chamber connector of a further servo cylinder, or it is closed.
A feed connector
51
(
1
) of the first distributor
51
is connected by a pneumatic, or hydraulic line
34
with a connector
48
(
4
) of a first 5/2-way directional control valve
48
, which is used as the “pressure” or “positioning” valve. A connector
48
(
5
) of the directional control valve
48
is connected via a pneumatic, or a hydraulic intermediate line
60
with a first exhaust line
65
via a connector
57
.
The piston chamber connector
24
(
4
) of the cylinder
27
of the plate drive mechanism
24
is connected by a pneumatic, or hydraulic line
62
with a first branch connector
49
(
2
) of a second pneumatic, or hydraulic distributor
49
. A second branch connector
49
(
3
) is either connected with a piston chamber connector of a further servo cylinder, or it is closed.
A feed connector
49
(
1
) of the second distributor
49
is connected with a connector
48
(
2
) of the 5/2-way directional control valve
48
by a pneumatic, or hydraulic line
46
. A connector
48
(
1
) of the 5/2-way directional control valve
48
is connected by a pneumatic, or hydraulic line
70
via a connector
58
of a second pneumatic, or hydraulic pressure feed line
64
, such as a pipeline or hose.
A first, admission connector
48
(
3
) is connected by a pneumatic, or hydraulic line
75
, a pipeline or hose via a connector
59
with a second exhaust line
66
, a pipeline or hose.
An electro-pneumatic, or electro-hydraulic pressure control valve
78
, called an “E/P pressure control valve” for short in what follows, is provided for supplying the pneumatic or hydraulic cylinders
27
with compressed air, or a pressure medium, for generating the positioning pressure P
A
. In accordance with an analog electrical reference variable, which can be remotely adjusted, this E/P pressure control valve
78
selects a pressure P
A
, which for example is proportional to the reference variable.
The integrated electronic device of the E/P pressure control valve
78
performs a comparison between the set positioning pressure reference variable and the actual positioning pressure P
A
in the work line
73
(actual pressure value), which is detected by a piezo-resistive pressure sensor
86
.
A regulator
87
generates a manipulated variable, with which a 3/3-way directional control valve
90
is controlled via a clocked U/I converter
88
and a proportional magnet
89
, so that the preset “positioning pressure” P
A
is available at the connector
90
(A) of the 3/3-way directional control valve. The work line
73
which is a pipeline or hose, is connected with its first end to the connector
90
(A) of the directional control valve
90
.
A second end of the work line
73
, which is a pipeline or hose, is connected to a connector
55
(
4
) of a second 5/2-way directional control valve
55
.
From a fluid pressure source
79
, as seen in
FIG. 3
, and via an input
92
(
1
) of a distributor
92
, a gaseous or liquid fluid such as air or hydraulic fluid charged with an operating positioning pressure P
B
, which can be the fixing pressure P
F
at the same time, for example 6 to 12 bar, reaches a connector
90
(P
1
) of the 3/3-way directional control valve
90
of the electro-pneumatic or hydraulic pressure control valve
78
through a first outlet
92
(
3
) of the distributor
92
. A second outlet
92
(
2
) of the distributor
92
is connected via a work line
72
, which is a pipeline or hose, with a connector
55
(
2
) of the second 5/2-way directional control valve
55
, having two flow-through through positions connectors, two switching positions, actuation by a proportional magnet and restoring spring and lock-in position.
A connector
55
(
1
) of the second 5/2-way directional control valve
55
is connected, via an intermediate line
84
, to the pressure feed line
64
. The connectors
55
(
5
) and
55
(
1
) of the directional control valve
55
are closed by closures
69
and
71
.
In the first switching position, the “fixing position”, represented in
FIG. 3
, of the second directional control valve
55
a higher pressure, the “fixing pressure” P
F
, for example the positioning operating pressure of 10 bar, is present at the connector
48
(
1
). In the second switching position, the “positioning position”, of the second directional control valve
55
, the “positioning pressure P
a
”, is present at the connector
48
(
1
). As a rule, this is lower than the “fixing pressure P
F
”. The “positioning pressure P
a
” can be regulated and can be kept constant at, for example, 0.1 to 8.0 bar, by the pressure control valve
78
.
In a first position, the “fixing position” of the 5/2-way directional control valve
55
, a flow connection is made between the connectors
55
(
2
) and
55
(
1
).
Thus, the higher “fixing pressure P
F
” now prevails in the feed line
64
.
In a second position, the “positioning position” of the second 5/2-way directional control valve
55
, a flow connection is provided between the connectors
55
(
4
) and the connector
55
(
1
). Thus, the lower “positioning pressure P
a
” now prevails in the feed line
64
.
The directional control valve
48
also has two positions. A second position, the so-called “positioning position”, and the first position, the so-called “moved-away position”, as represented in FIG.
3
.
The connectors
48
(
4
) and
48
(
1
) of the directional control valve
48
are switched to flow-through in the “positioning position”; the connectors
48
(
2
) and
48
(
3
) are also so switched. In that case, the piston rod chamber of the servo cylinder
24
is then charged, depending on the switching position of the directional control valve
55
, either with the lower positioning pressure P
A
, or with the higher fixing pressure P
F
, over the path
24
(
2
),
47
,
52
(
2
),
51
(
1
),
34
,
48
(
4
),
48
(
1
) and the feed line
64
.
In this case, the piston chamber of the servo cylinder
24
is vented via
24
(
4
),
46
,
49
(
2
),
49
(
1
),
62
,
48
(
2
),
48
(
3
) and the exhaust line
66
.
In the “positioning position”, it is achieved that via the set plate
09
, the shiftable roller
02
is pressed against the fixed (a second roller
01
with a pressure P
A
—for example 2 bar—, which can be preselected and kept constant. In the course of this, a flattening, or measurable width, or indentation depth
07
, of the cover, or in the cover of the elastomeric shell
13
of the cylinder
02
is achieved. This can be changed, i.e. can be set, as a function of the selected positioning pressure P
A
.
In the “moved-away position” the roller
02
is moved away from the roller
01
. In this case, the second directional control valve
55
has been switched in such a way—flow-through between the connectors
55
(
2
) and
55
(
10
—that the high operating pressure P
B
, which can be equal to the fixing pressure P
F
, is present in the feed line
64
.
The directional control valve
48
is in the “moved-away position”, as represented in FIG.
3
. The connectors
48
(
2
) and
48
(
1
) on the one hand, and the connectors
48
(
4
) and
48
(
6
) on the other hand, have been switched to flow-through. It follows from this, that the full pressure P
F
, or P
B
, prevails in the piston chamber of the double acting work cylinder
27
, and the set plate
09
with the cylinder
02
fastened thereon is moved away from the cylinder
01
for a predetermined distance. Venting is performed via the connectors
48
(
4
) and
48
(
5
) over the line
60
and the first exhaust line
65
. At the end of this process, the shiftable cylinder
02
is in the “rollers off position”.
All drive mechanisms and operating devices, such as the above described drive mechanisms
24
,
39
and also the to be depicted drive mechanism
94
, can be controlled from a central machine control console via a central electronic control device
52
, for example, a computer
52
. as described in FIG.
3
. Moreover, the reference variables for the presettable pressures P
A
and P
F
can also be set. The switching of the directional control valves
48
,
55
is performed following the input of the command “position” in the correct sequence from the “position pressure P
A
” to “fixing pressure P
F
”. For this purpose, the electromagnets of the directional control valves
48
,
55
are connected via the connectors
52
(
68
) and
52
(
67
) and via electrical control lines
67
, or
68
. The actual value output
81
is connected via an electrical connecting line
53
and a connector
52
(
81
) with the control device
52
, and the reference variable input
82
is connected via an electrical connecting line
54
and a connector (
52
/
82
) with the control device. The voltage supply
56
of the control unit
52
takes place via its connector
52
(
56
). A sufficient number of displays of the set reference pressure and of the actual pressure are provided at the machine control console.
Prior to the automatic application of the fixing pressure P
F
, the detent drive mechanism
39
is charged in such a way that the detent
32
rests against its associated stop face
31
, or
42
, or
20
, and that it switches off when a preselected torque or motor current, for example, has been reached. The detent drive mechanism
39
can be regulated to run in the right or left direction by the control device
52
via the electrical feed line
41
. Because of this, the release of the blockage of the base plate
25
when adjusting the positioning force F
A
, or after the command “roller off”, can be performed.
It lies within the scope of the present invention that generating the positioning force F
A
is not limited to pneumatic or hydraulic drive mechanisms
24
. Piezo-electrical or electro—chemical operating devices are also suitable. As represented in
FIG. 2
, the top
42
of the base plate
25
is used as an abutment, and the underside
83
of the set plate
09
as the force application point for the operating device
94
. For its control, the operating device
94
is connected via an electrical connecting line
61
with the control device
52
.
A pressure measuring arrangement
84
, with its electrical connector
85
, is arranged on the set plate
09
for the purpose of actually measuring the positioning force F
A
exerted by the operating device
94
. It is used for measuring the actual value of F
A
. The pressure measuring arrangement
84
can consist, for example, of strain gauge strips in a Wheatstone bridge circuit. In this case, the branches of the bridge are then placed on the top
20
and on the underside
83
of the set plate
09
in the vicinity of the shaft receiver
03
. Blocking and unblocking of the set plate
09
by use of a detent
32
takes place as described above in the other preferred embodiment.
In the situation of an over-mounted seating, a device
26
for adjusting the pressure force F
A
, or fixing force F
F
for each roller
02
to be positioned for each bearing journal, or bearing shaft
06
, is provided. If the positionable roller
02
is not seated over-mounted, two devices
26
are provided, which can be selectively preset and/or switched in singly or together, so that they act on one or both shaft receivers
06
per roller
02
.
While preferred embodiments of a method and of devices for adjusting a roller in a printing machine, in accordance with the present invention, have been set forth fully and completely hereinabove, it will be apparent to one of skill in the art that changes, in for example the drive for the cylinders or rollers, the specific type of printing press and the like could be made without departing from the true spirit and scope of the present invention, which is to be limited only by the following claims.
Claims
- 1. A method for adjusting a position of a roller in a printing press including:providing a first roller movable along a positioning path; providing a second roller; moving said first roller along said positioning path: placing said first roller in contact with said second roller; using a positioning force and forcing said first roller against said second roller by moving said first roller along said positioning path in response to said positioning force; providing a detent; using said detent for limiting said movement of said first roller along said positioning path of said first roller; and engaging said detent with said first roller subsequently to forcing said first roller against said second roller using said positioning force.
- 2. The method of claim 1 further including initially spacing said detent and said first roller at a distance.
- 3. The method of claim 1 further including presetting said positioning force.
- 4. A method for adjusting a roller in a printing press including:supporting said roller for movement in the printing press; providing an operating device for moving said roller; applying a first force on said roller using said operating device during positioning of said roller; applying a second force on said roller using said operating device during production of the printing press; providing a detent; and using said detent for limiting movement of said roller subsequently to applying said first force to said roller during said positioning of said roller.
- 5. The method of claim 4 further including providing said first force less than said second force.
- 6. The method of claim 4 further including providing a servo cylinder and using said servo cylinder for applying said first and said second forces.
- 7. The method of claim 6 further including charging said servo cylinder with a hydraulic fluid.
- 8. A method for adjusting a roller of a printing press including:supporting said roller for movement in the printing press; providing an operating device for generating a positioning force for said roller; providing an adjustable detent for limiting said movement of said roller; providing a detent adjusting motor; using said motor for adjusting said detent; and providing said positioning force for said roller greater than a counter force applied by said detent because of said detent adjusting motor.
- 9. The method of claim 8 further including providing said counter force supplied by said detent adjusting motor as an adjustable force.
- 10. The method of claim 9 further including providing said detent adjusting motor with torque and output and presetting said torque and output.
- 11. The method of claim 9 further including providing a production force for said roller, said production force being greater than said positioning.
- 12. A method for adjusting a position of a roller in a printing press including:placing a first roller in contact with a second roller; using a positioning force and placing said first roller against said second roller; providing a detent; providing a machine frame; using said detent for limiting a positioning path of said first roller; providing a counter-bearing on said machine frame; engaging said detent with said counter-bearing; and performing a follow-up on said detent until said detent comes into contact with said counter-bearing.
- 13. The method of claim 12 further including introducing a fixing force and applying said fixing force against said first roller and causing said detent and said counter-bearing to rest firmly against each other.
- 14. A method for adjusting a roller in a printing press including:supporting said roller for movement in the printing press; providing a piezo-electric operating device for moving said roller; providing a detent; using said detent for limiting said movement of said roller; applying a first force on said roller using said piezo-electric operating device during production of the printing press; and applying a second force on said roller using said piezo-electric operating device during positioning of said roller.
- 15. A method for adjusting a roller in a printing press including:supporting said roller for movement in the printing press; providing an electrochemical operating device for moving said roller; providing a detent; using said detent for limiting said movement of said roller; applying a first force on said roller said electro-chemical operating device during production of the printing press; and applying a second force on said roller using electro-chemical operating device during positioning of said roller.
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/DE00/04503 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/49491 |
7/12/2001 |
WO |
A |
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197 40 480 |
Mar 1999 |
DE |
199 19 733 |
Nov 1999 |
DE |
0 653 302 |
Sep 1994 |
EP |
0 826 501 |
Sep 1996 |
EP |
0 807 520 |
May 1997 |
EP |
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Mar 1992 |
WO |