Method and devices for adjusting a roller in a printing machine

Information

  • Patent Grant
  • 6668719
  • Patent Number
    6,668,719
  • Date Filed
    Monday, October 7, 2002
    22 years ago
  • Date Issued
    Tuesday, December 30, 2003
    20 years ago
Abstract
An adjustable bearing arrangement is used for the remote controlled adjustment of an inking roller or a dampening roller with respect to a second, contacting roller. The journal of the roller to be adjusted is secured to an adjusting element. A pre-settable adjusting force is transferred from one roller to the other. In the adjustment position, the receiving element or elements are locked so that it is temporarily impossible for the now adjusted roller to move either in, or opposite to the direction of adjustment.
Description




FIELD OF THE INVENTION




The present invention is directed to a method and to devices for adjusting a roller of a printing press. The roller is placed against another roller and a movable detent is used to hold it in place.




BACKGROUND OF THE INVENTION




A device for adjusting a roller of an inking or dampening unit of a printing press, with respect to an adjoining roller, has become known from EP 0 826 501 A1.




DE 199 19 733 A1 discloses a device for setting the contact pressure between two rollers of a printing press. A spring force is applied to a first roller and it is fixed in place on a frame by an arresting device.




DE 197 19 305 A1 discloses a bearing arrangement for a roller of an inking or dampening unit. A roller holder can be positioned by use of a spring, and can be fixed in place by being clamped.




DE 42 32 163 C1 describes a device for maintaining a set positioning pressure of an inking roller by use of a temperature-dependent actuator.




EP 0 807 520 A2 shows a switching arrangement for printing cylinders with a double-acting work cylinder.




EP 0 653 302 A1 and DE 42 11 379 A1 disclose devices for adjusting a roller, wherein a work cylinder presses a roller against a mechanically displaceable detent.




SUMMARY OF THE INVENTION




The object of the present invention is directed to creating a method and devices for adjusting a roller of a printing press.




In accordance with the present invention, this object is attained by placing the roller against at least one other roller through the use of a positioning force. A detent, which limits the positioning path of the roller, is placed against the roller or a receiver of the roller. A motor can be used for displacing the detent. The motor or other operating device can apply two different forces acting on the roller, a first for production and a second for positioning.




The advantages which can be gained by the present invention consist, in particular, in the compact construction of the device. In this case, the diameter of each device is equal to or preferably less than the diameter of the cylindrical shell of the roller of the inking or dampening unit. For this reason, no hindrance between these devices will be a problem when several such devices are used next to each other, for example in the situation of two adjoining inking rollers with a riding roller placed thereupon as the third roller—wherein all rollers are adjustable.




A preselectable positioning pressure of the inking or dampening unit roller is made dependably possible by utilization of a preselectable force that is generated, for example, by an operating device for linear movement—such as, for example, a motor for linear movements, i.e. a cylinder with a pistol; piezo-operating devices, electrochemical operating devices, etc.—gaseous or liquid media, or electrical current. This adjustment is reproducible, i.e. flattening of a rubber covering of a dampening or inking roller thus forming a roller strip. This means that the so-called “inking or dampening roller strips” can be kept at a constant width by the flattening of a rubber covering of a dampening or inking roller.




It is not possible to affect a so-called “channel beat” when the inking or dampening roller rolls over a gap on other rollers. The fixing pressure P


F


, and therefore the fixing force F


F


with which the roller journal of the inking or dampening roller is held in a fixed manner, can only be set to be larger by a multiple of the positioning pressure P


A


, and therefore also a multiple of the positioning force F


A


, with which the covering of the roller is pressed against the shell of an immediately adjoining cylinder or roller.




A rapid pre-adjustment of the rollers, also for compensating for changes in diameter in the course of production, and/or in case of changes in the Shore hardness of the rollers, is possible. Because of this the set-up times become negligibly small. It is also possible to adjust these rollers remotely, for example centrally from a press control console.




The receiver of the roller or rollers can be maintained “locked in” during the entire running time. A high degree of quiet running of the rollers is assured by this, even when the printing press is running, because the “swing-up” of vibrations at the roller journals/-shafts is not possible because of the application of a clamping effect or a blocking effect. By acting on the distributing cylinder with a fixing pressure P


F


, or a fixing force F


F


, which is/are greater by a multiple than the positioning pressure P


A


, or the positioning force F


A


, a detent, which follows the performed positioning, is pressed against a counter-bearing fixed in place on the frame so strongly that, with the prevailing operational state of the roller positioning, an unintentional movement of the positioned roller in, or opposite to the roller positioning direction E is impossible.











BRIEF DESCRIPTION OF THE DRAWINGS




Preferred embodiments of the present invention are represented in the drawings and will be described in greater detail in what follows. Shown are in:





FIG. 1

, a side elevation view, in the positioning position, with the clamping opened (principal representation), on the ends of two adjoining rollers, whose first roller can be moved to position the second roller by use of the device in accordance with a first preferred embodiment of the present invention,





FIG. 2

, a second preferred embodiment of the device in accordance with

FIG. 1

, and in





FIG. 3

, a pneumatic switching diagram for controlling the device in FIGS.


1


and


2


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first roller or cylinder


01


of an inking or print unit of a printing press is seated pivotably or fixedly in lateral frames as seen in

FIGS. 1 and 2

.




Against this first roller


01


, a second roller


02


having a shell


05


of a flexible, such as a rubber-elastic or elastomeric plastic material, for example rubber or other rubber-like material, can be placed by use of a movable, for example a shell-shaped journal receiver


03


or a shaft receiver which will be called “receiver” for short in what follows.




The shiftable roller


02


is rotatably seated at both ends on respective bearing shafts


06


by friction or rolling bearings. Each bearing shaft


06


is fastened, fixed against relative rotation, on a journal receiver


03


, for example by use of a screw or bolt


04


. This is accomplished by turning the screw or bolt


04


through a bore in the journal receiver


03


into a threaded bore in the journal


06


. Instead of seating or supporting the shiftable roller


02


on shafts


06


, it is of course also possible to provide the seating for roller


02


by the use of journals


06


that are attached by material-to-material contact to the roller


02


. However, it would then be necessary to arrange bearings on the receiver


03


.




The bearing journals


06


of the roller


02


are fastened in the shell-shaped journal receivers


03


which are assigned to each.




The journal receiver


03


is fastened on a set plate


09


, for example is welded to it. The set plate


09


has a plurality of guide bores


11


. In addition, a plate drive mechanism


24


or operating device is provided on set plate


09


, which drive mechanism


24


is fastened to set plate


09


by a housing


05


.




The plate drive mechanism


24


or operating device can be provided as a motor for rotary movements—such as an electric, pneumatic or hydraulic motor, for example—, or also as a motor for linear movements—such as a work cylinder with a piston, a linear motor, a d.c. magnet, a piezo-operating device, or as an electrochemical operating device, for example—.




In this connections, it is important that torque, power or output of the operating device


24


can be adjusted.




In the first preferred embodiment the drive mechanism


24


is designed as a motor for linear movement. A double-acting work cylinder


27


is used for this, on which a gaseous or a liquid medium, for example air or oil, can act. The housing


05


of the drive mechanism


24


or operating device, for example a work cylinder


27


, is fastened on a top surface


20


of the set plate


09


with its piston rod side


50


pointing downward.




A piston rod


29


of a piston


28


of the work cylinder


27


projects downward through a bore


10


of the set plate


09


. Its free end


15


is rigidly or flexibly fastened on a horizontal leg


25


, or base plate


25


of a support elbow


14


.




A vertical leg


16


of the support elbow


14


can be adjusted up and down in the vertical direction and can be fixed in place on the inside of a machine frame


08


of a print unit or ink unit.




The above described device, called “device for adjustment


26


” as a whole, can also be arranged inside an opening or bore in the lateral frame


08


and can be supported thereon.




An eccentric bushing


23


, which is seated in the machine frame


08


so it can be rotated and fixed in place and has an eccentricity “e”, is used for the vertical adjustment of the adjustment device


26


. The eccentric bushing


23


has a hexagonal adjustment head


22


seated on the exterior, by use of which, a rotating movement can be introduced into the eccentric bushing


23


by utilization of a wrench.




A device


17


for arresting of the eccentric bushing


23


is furthermore provided. It can consist, for example, of a ratchet screw


18


with a smooth shaft


30


and a threaded part


19


. The threaded part


19


is in engagement with an interior screw thread


21


of a bore of the eccentric device


23


. The ratchet screw


18


can be tightened so securely that the set position of the vertical leg


16


, and therefore the position of the adjustment device


26


can no longer be changed. The vertical or leg


16


has been threaded on the shaft


30


by its bore which is matched to the diameter of the shaft


30


. It is possible to provide a ratchet screw


76


for additional securement, which ratchet screw


76


is screwed through a slit in the machine frame


08


into a second, lower threaded bore in the vertical or fastening leg


16


that is resting against the lateral frame


08


, as seen in

FIGS. 1 and 2

. It is possible to securely press the leg


16


against the inner surface of the machine frame


08


.




A plurality of vertically oriented guide rods


12


are fastened, for example by being welded, to a top side


42


of the horizontal leg or base plate


25


. The guide rods


12


have the job of making possible, in cooperation with tightly matched guide bores


11


on the set plate


09


movement of the set plate


09


vertically up or down along the guide rods


12


and in this way to achieve a change in a spacing distance


35


between the base plate


25


and the set plate


09


.




An upper end of a rod


33


, which rod


33


is oriented downwardly and at right angles to the set plate


09


and which has an exterior screw thread


44


, is welded to the underside of the set plate


09


. Lower, free end


45


of rod


33


extends freely downward, for example by 20 mm, through a bore


40


in the horizontal leg or base plate


25


of the support elbow


14


.




A detent


32


, for example in the shape of a disk, has been threaded on the free end


45


of the rod


33


. The distance of this detent


32


along the rod


33


can be adjusted in relation to the underside


31


of the base plate


25


along the rod


33


because rod


33


is, for example, a threaded rod. This can take place, as represented in the preferred embodiments, for example, by providing the detent


32


as a driveable adjusting nut


32


, which can be turned in a clockwise or in a counterclockwise direction on the screw thread


44


of the free end


45


of the rod


33


.




Instead of moving the detent


32


along the free end


45


of rod


33


, the detent


32


can also be fastened, fixed against relative rotation, on the free end


45


of the rod


33


, and the rod


33


can be arranged so that it can be moved back and forth and can be fixed in place. For example, this could take place in such a way that the rod


33


is provided with an exterior screw thread


44


, which is in engagement with a screw thread in a bore in the set plate


09


. An end of the rod


33


, which extends at the top above the set plate


09


can be connected with a drive mechanism which can be changed from running toward the right to running toward the left, for example an electric motor or a pneumatic motor, for example a step motor. The use of a servo valve would also be conceivable.




The detent


32


is driven by being structured as a disk-shaped detent


32


, as seen in

FIG. 1

, which can be moved along the length of the free end


45


of the threaded rod


33


via a threaded connection.




To this end, the detent


32


itself is provided, for example, with a first gear rim


36


or with a gear wheel


36


. The teeth of the gear rim, or the gear wheel


36


are in engagement with teeth of a driving gear wheel


37


which, the same as the detent


32


, is arranged underneath the horizontal leg or base plate


25


. The width of a tooth face of the driving gear wheel


37


is a multiple of the width of the tooth faces of the teeth of the gear rim


36


.




The detent


32


, which is embodied as a hub with the gear rim


36


, or as a part of the gear wheel


36


, can be moved along a predefined adjustment length of the threaded rod


33


without the engagement of the teeth of the gear wheel


36


and the driving gear wheel


37


being lost.




The driving gear wheel


37


is connected, fixed against relative rotation, with a detent drive mechanism


39


or operating device, whose direction of rotation can be reversed, for example a motor for rotary movements such as an electric, step, hydraulic, or pneumatic motor via the driveshaft


38


of the drive mechanism or operating device


39


.




Depending on its configuration, the drive mechanism or operating device


39


is fastened, for example, on the top


42


of the base plate


25


—i.e. in the space between the set plate


09


and the base plate


25


—, or on an underside


31


of the base plate


25


. The driveshaft


38


with the driving gear wheel


39


projects downward through a bore in the base plate


25


when the drive mechanism or operating device


39


is fastened on the top


42


of the base plate


25


.




In the preferred embodiment in accordance with

FIG. 1

, the detent


32


—in this case structured as a hub of the gear wheel


36


, can be rotated by the driving gear wheel


37


. Depending on the direction of rotation of the gear wheel


36


, and therefore of the detent


32


, detent


32


moves along the screw thread


44


of the rod


33


toward or away from the underside of the base plate


25


. Detent


32


can be stopped and fixed in place on the rod


33


at any distance from the underside


31


, but can also be stopped when it is touching the underside


31


of the horizontal leg or base plate


25


.




Depending on the preferred arrangement, the detent


32


can be supported either on the base plate


25


, or alternatively on the set plate


09


.




An essentially step-free pressing—as a function of a pressure force F


A


introduced into the set plate or receiver


09


—of two immediately adjoining rollers


01


and


02


against each other is possible by utilizing the method and the devices in accordance with

FIGS. 1 and 2

. In this case, the movable or shiftable roller


02


, which is to be placed against the first or fixed roller


01


, and therefore also the set plate or receiver


09


—travels at least a positioning length to a final placement of the shiftable roller


02


. An indentation depth


07


in the, for example, highly elastic, or rubber-elastic or elastomeric shell


13


of one of the two rollers


01


,


02


, or the width of the so-called roller strip defined by the deformations of the rollers


01


,


02


placed against each other, is a measure of the pressure, which is a function of the pressure force F


A


. At least one of the two rollers


01


,


02


must have a rubber-elastic or highly elastic or elastomeric cover or shell


13


.




To adjust the positioning pressure between the two rollers


01


,


02


, at least one of the two rollers


01


,


02


must be arranged so it can be placed against, or moved away from the other roller


02


,


01


, i.e. it must be able to perform a lift or displacement distance


95


which is greater than the maximally attainable depth


07


of the indentation into the shell


13


of the opposing one of rollers


01


,


02


. With rollers


02


and


01


pressed against each other, the shell


13


of one or both of them is compressed by the amount r


b


−r


a


(ΓB−ΓA), which amount equals the indentation depth


07


, and results in the partially indented or compressed shell


96


.




The positioning of the shiftable roller


02


takes place through its two bearing shafts


06


, only one of which is represented. However, an over mounted seating would also be possible, so that there would only be one bearing shaft, or bearing journal


06


, per roller


02


.




For this reason one device


26


for adjusting an inking or dampening unit roller


01


,


02


per bearing shaft


06


, each with one journal receiver


03


, and each with an available lift


95


and a presettable positioning force F


A


and fixing force F


F


, is advantageous.




The limit of the lift


95


of the roller


02


to be adjusted can be set in a step-free manner. This takes place by the change of position of the detent


32


on the rod


33


in the direction of the longitudinal axis. Expressed differently, the position of the detent


32


of the set plate


09


in relation to the base plate


25


, which is fixed on the frame


08


, can be adjusted and set.




Before the roller


02


can be placed against the roller


01


with a preselected positioning pressure P


A


, or positioning force F


A


, the detent


32


, which may be configured as an adjusting nut, must be placed a sufficiently large distance


43


away from a stop face


31


fixed on the frame; in this case at a distance


43


from the underside


31


of the base plate


25


. In this context see the gear wheel


36


and the detent


32


shown in dashed lines in FIG.


1


. To do this, the gear wheel


36


with the detent


32


is rotatingly driven by the drive mechanism


39


,


37


in such a way that it will have been moved along the screw thread


44


of the rod


33


from the stop face


31


to a preselectable distance


43


, which, in this case, would correspond to the maximally achievable lift


95


.




In the course of the above described process, or after its termination, the drive mechanism


24


now moves the set plate


09


with the journal receiver


03


, at a preset positioning force F


A


, away from the base plate


25


, which base plate


25


is fixed in place in the machine frame


08


and is directly or indirectly supported in the machine frame


08


. The shiftable roller


02


with its, for example, rubber-elastic shell


13


also follows this movement in the direction toward the roller


01


. The shiftable roller


02


with the shell


13


is moved, resting against the shell of the roller


01


, with a preset positioning force F


A


until it is at equilibrium with the reaction force with its positioning being determined as a function of the positioning force F


A


.




Thereafter, the gear wheel


36


is driven and the detent


32


is moved in the opposite direction of rotation until, at the end, it comes into contact by means of a torque, or force, which can be preset by means of the drive mechanism


39


, and is slightly tightened. The drive mechanism


39


is immediately stopped and the positioning pressure P


A


, or the positioning force F


A


, is increased by a multiple of F


A


, for example four times F


A


by operation of the drive mechanism


24


, and in this way a preset fixing force F


F


, or fixing pressure P


F


, is achieved. The detent


32


is pressed, or pulled, even more strongly against the stop face


31


by the increased fixing force F


F


, because the drive mechanism


24


acts in a manner in which the set plate


09


and the base plate


25


are moved away from each other. In this operational position, a change of the shaft distances at the rollers


01


and


02


in the direction toward the roller


01


is practically no longer possible. Thus, the ability of the receiver


03


to move is blocked.




In the course of a new setting of the positioning force F


A


, or when moving the roller


02


away from the roller


01


, the positioning pressure/force P


A


/F


A


is set to zero. Thereafter, or simultaneously, the detent


32


is brought into a preselectable distance


45


from the stop face


31


by operation of the gear wheel


36


, which is now moved backwards by the drive mechanism


39


and is stopped; the positioning pressure/force P


A


/F


A


, or the fixing pressure/force F


P


/F


F


, are reversed in their direction. Through this step, the detent


32


achieves, in the end, a sufficient distance


43


from the stop face


31


, and the roller


02


is moved away from the roller


01


.




Another adjustment possibility would be a “distance-dependent” positioning. For this, the detent


32


is initially brought to a preselected distance


43


in respect to the stop face


31


.




Thereafter, the set plate


09


with the threaded rod


33


, the detent


32


, and the gear wheel


36


are moved by operation of the drive mechanism


24


at a preset force, for example at a fixing pressure/force F


P


/F


F


ratio, away from the base plate


25


fixed on the frame


08


until, in the end, the detent


32


comes into contact with the stop face


31


. This fixing pressure/force F


P


/F


F


is applied during the entire operating time. If the roller


02


is to be moved away, the direction of the fixing pressure, or of the fixing force, is reversed and the set plate


09


is pulled in the direction toward the base plate


25


.




However, a version is also possible, in accordance with which the detent


32


is fastened in a movable and arrestable manner on a part—for example on the guide rod


12


—of the base plate, and namely between the set plate


09


and the base plate


25


, or on a free end of the guide rod


12


passed through the guide bore


11


.




While the position of the detent


32


can be adjusted by the detent drive mechanism


39


or operating device, the plate drive mechanism


24


or operating device is provided for moving the set plate


09


. In the preferred embodiment, the plate drive mechanism


24


is embodied, for example, as a double-acting pneumatic or hydraulic cylinder


24


or servo cylinder


24


with a piston chamber connector


24


(


4


) and with a piston rod chamber connector


24


(


2


).




The piston rod chamber connector


24


(


2


) is connected by a pneumatic, or hydraulic line


47


with a first branch connector


51


(


2


) of a first pneumatic, or hydraulic distributor


51


, as seen in

FIG. 3. A

second branch connector


51


(


3


) is either connected with a piston rod chamber connector of a further servo cylinder, or it is closed.




A feed connector


51


(


1


) of the first distributor


51


is connected by a pneumatic, or hydraulic line


34


with a connector


48


(


4


) of a first 5/2-way directional control valve


48


, which is used as the “pressure” or “positioning” valve. A connector


48


(


5


) of the directional control valve


48


is connected via a pneumatic, or a hydraulic intermediate line


60


with a first exhaust line


65


via a connector


57


.




The piston chamber connector


24


(


4


) of the cylinder


27


of the plate drive mechanism


24


is connected by a pneumatic, or hydraulic line


62


with a first branch connector


49


(


2


) of a second pneumatic, or hydraulic distributor


49


. A second branch connector


49


(


3


) is either connected with a piston chamber connector of a further servo cylinder, or it is closed.




A feed connector


49


(


1


) of the second distributor


49


is connected with a connector


48


(


2


) of the 5/2-way directional control valve


48


by a pneumatic, or hydraulic line


46


. A connector


48


(


1


) of the 5/2-way directional control valve


48


is connected by a pneumatic, or hydraulic line


70


via a connector


58


of a second pneumatic, or hydraulic pressure feed line


64


, such as a pipeline or hose.




A first, admission connector


48


(


3


) is connected by a pneumatic, or hydraulic line


75


, a pipeline or hose via a connector


59


with a second exhaust line


66


, a pipeline or hose.




An electro-pneumatic, or electro-hydraulic pressure control valve


78


, called an “E/P pressure control valve” for short in what follows, is provided for supplying the pneumatic or hydraulic cylinders


27


with compressed air, or a pressure medium, for generating the positioning pressure P


A


. In accordance with an analog electrical reference variable, which can be remotely adjusted, this E/P pressure control valve


78


selects a pressure P


A


, which for example is proportional to the reference variable.




The integrated electronic device of the E/P pressure control valve


78


performs a comparison between the set positioning pressure reference variable and the actual positioning pressure P


A


in the work line


73


(actual pressure value), which is detected by a piezo-resistive pressure sensor


86


.




A regulator


87


generates a manipulated variable, with which a 3/3-way directional control valve


90


is controlled via a clocked U/I converter


88


and a proportional magnet


89


, so that the preset “positioning pressure” P


A


is available at the connector


90


(A) of the 3/3-way directional control valve. The work line


73


which is a pipeline or hose, is connected with its first end to the connector


90


(A) of the directional control valve


90


.




A second end of the work line


73


, which is a pipeline or hose, is connected to a connector


55


(


4


) of a second 5/2-way directional control valve


55


.




From a fluid pressure source


79


, as seen in

FIG. 3

, and via an input


92


(


1


) of a distributor


92


, a gaseous or liquid fluid such as air or hydraulic fluid charged with an operating positioning pressure P


B


, which can be the fixing pressure P


F


at the same time, for example 6 to 12 bar, reaches a connector


90


(P


1


) of the 3/3-way directional control valve


90


of the electro-pneumatic or hydraulic pressure control valve


78


through a first outlet


92


(


3


) of the distributor


92


. A second outlet


92


(


2


) of the distributor


92


is connected via a work line


72


, which is a pipeline or hose, with a connector


55


(


2


) of the second 5/2-way directional control valve


55


, having two flow-through through positions connectors, two switching positions, actuation by a proportional magnet and restoring spring and lock-in position.




A connector


55


(


1


) of the second 5/2-way directional control valve


55


is connected, via an intermediate line


84


, to the pressure feed line


64


. The connectors


55


(


5


) and


55


(


1


) of the directional control valve


55


are closed by closures


69


and


71


.




In the first switching position, the “fixing position”, represented in

FIG. 3

, of the second directional control valve


55


a higher pressure, the “fixing pressure” P


F


, for example the positioning operating pressure of 10 bar, is present at the connector


48


(


1


). In the second switching position, the “positioning position”, of the second directional control valve


55


, the “positioning pressure P


a


”, is present at the connector


48


(


1


). As a rule, this is lower than the “fixing pressure P


F


”. The “positioning pressure P


a


” can be regulated and can be kept constant at, for example, 0.1 to 8.0 bar, by the pressure control valve


78


.




In a first position, the “fixing position” of the 5/2-way directional control valve


55


, a flow connection is made between the connectors


55


(


2


) and


55


(


1


).




Thus, the higher “fixing pressure P


F


” now prevails in the feed line


64


.




In a second position, the “positioning position” of the second 5/2-way directional control valve


55


, a flow connection is provided between the connectors


55


(


4


) and the connector


55


(


1


). Thus, the lower “positioning pressure P


a


” now prevails in the feed line


64


.




The directional control valve


48


also has two positions. A second position, the so-called “positioning position”, and the first position, the so-called “moved-away position”, as represented in FIG.


3


.




The connectors


48


(


4


) and


48


(


1


) of the directional control valve


48


are switched to flow-through in the “positioning position”; the connectors


48


(


2


) and


48


(


3


) are also so switched. In that case, the piston rod chamber of the servo cylinder


24


is then charged, depending on the switching position of the directional control valve


55


, either with the lower positioning pressure P


A


, or with the higher fixing pressure P


F


, over the path


24


(


2


),


47


,


52


(


2


),


51


(


1


),


34


,


48


(


4


),


48


(


1


) and the feed line


64


.




In this case, the piston chamber of the servo cylinder


24


is vented via


24


(


4


),


46


,


49


(


2


),


49


(


1


),


62


,


48


(


2


),


48


(


3


) and the exhaust line


66


.




In the “positioning position”, it is achieved that via the set plate


09


, the shiftable roller


02


is pressed against the fixed (a second roller


01


with a pressure P


A


—for example 2 bar—, which can be preselected and kept constant. In the course of this, a flattening, or measurable width, or indentation depth


07


, of the cover, or in the cover of the elastomeric shell


13


of the cylinder


02


is achieved. This can be changed, i.e. can be set, as a function of the selected positioning pressure P


A


.




In the “moved-away position” the roller


02


is moved away from the roller


01


. In this case, the second directional control valve


55


has been switched in such a way—flow-through between the connectors


55


(


2


) and


55


(


10


—that the high operating pressure P


B


, which can be equal to the fixing pressure P


F


, is present in the feed line


64


.




The directional control valve


48


is in the “moved-away position”, as represented in FIG.


3


. The connectors


48


(


2


) and


48


(


1


) on the one hand, and the connectors


48


(


4


) and


48


(


6


) on the other hand, have been switched to flow-through. It follows from this, that the full pressure P


F


, or P


B


, prevails in the piston chamber of the double acting work cylinder


27


, and the set plate


09


with the cylinder


02


fastened thereon is moved away from the cylinder


01


for a predetermined distance. Venting is performed via the connectors


48


(


4


) and


48


(


5


) over the line


60


and the first exhaust line


65


. At the end of this process, the shiftable cylinder


02


is in the “rollers off position”.




All drive mechanisms and operating devices, such as the above described drive mechanisms


24


,


39


and also the to be depicted drive mechanism


94


, can be controlled from a central machine control console via a central electronic control device


52


, for example, a computer


52


. as described in FIG.


3


. Moreover, the reference variables for the presettable pressures P


A


and P


F


can also be set. The switching of the directional control valves


48


,


55


is performed following the input of the command “position” in the correct sequence from the “position pressure P


A


” to “fixing pressure P


F


”. For this purpose, the electromagnets of the directional control valves


48


,


55


are connected via the connectors


52


(


68


) and


52


(


67


) and via electrical control lines


67


, or


68


. The actual value output


81


is connected via an electrical connecting line


53


and a connector


52


(


81


) with the control device


52


, and the reference variable input


82


is connected via an electrical connecting line


54


and a connector (


52


/


82


) with the control device. The voltage supply


56


of the control unit


52


takes place via its connector


52


(


56


). A sufficient number of displays of the set reference pressure and of the actual pressure are provided at the machine control console.




Prior to the automatic application of the fixing pressure P


F


, the detent drive mechanism


39


is charged in such a way that the detent


32


rests against its associated stop face


31


, or


42


, or


20


, and that it switches off when a preselected torque or motor current, for example, has been reached. The detent drive mechanism


39


can be regulated to run in the right or left direction by the control device


52


via the electrical feed line


41


. Because of this, the release of the blockage of the base plate


25


when adjusting the positioning force F


A


, or after the command “roller off”, can be performed.




It lies within the scope of the present invention that generating the positioning force F


A


is not limited to pneumatic or hydraulic drive mechanisms


24


. Piezo-electrical or electro—chemical operating devices are also suitable. As represented in

FIG. 2

, the top


42


of the base plate


25


is used as an abutment, and the underside


83


of the set plate


09


as the force application point for the operating device


94


. For its control, the operating device


94


is connected via an electrical connecting line


61


with the control device


52


.




A pressure measuring arrangement


84


, with its electrical connector


85


, is arranged on the set plate


09


for the purpose of actually measuring the positioning force F


A


exerted by the operating device


94


. It is used for measuring the actual value of F


A


. The pressure measuring arrangement


84


can consist, for example, of strain gauge strips in a Wheatstone bridge circuit. In this case, the branches of the bridge are then placed on the top


20


and on the underside


83


of the set plate


09


in the vicinity of the shaft receiver


03


. Blocking and unblocking of the set plate


09


by use of a detent


32


takes place as described above in the other preferred embodiment.




In the situation of an over-mounted seating, a device


26


for adjusting the pressure force F


A


, or fixing force F


F


for each roller


02


to be positioned for each bearing journal, or bearing shaft


06


, is provided. If the positionable roller


02


is not seated over-mounted, two devices


26


are provided, which can be selectively preset and/or switched in singly or together, so that they act on one or both shaft receivers


06


per roller


02


.




While preferred embodiments of a method and of devices for adjusting a roller in a printing machine, in accordance with the present invention, have been set forth fully and completely hereinabove, it will be apparent to one of skill in the art that changes, in for example the drive for the cylinders or rollers, the specific type of printing press and the like could be made without departing from the true spirit and scope of the present invention, which is to be limited only by the following claims.



Claims
  • 1. A method for adjusting a position of a roller in a printing press including:providing a first roller movable along a positioning path; providing a second roller; moving said first roller along said positioning path: placing said first roller in contact with said second roller; using a positioning force and forcing said first roller against said second roller by moving said first roller along said positioning path in response to said positioning force; providing a detent; using said detent for limiting said movement of said first roller along said positioning path of said first roller; and engaging said detent with said first roller subsequently to forcing said first roller against said second roller using said positioning force.
  • 2. The method of claim 1 further including initially spacing said detent and said first roller at a distance.
  • 3. The method of claim 1 further including presetting said positioning force.
  • 4. A method for adjusting a roller in a printing press including:supporting said roller for movement in the printing press; providing an operating device for moving said roller; applying a first force on said roller using said operating device during positioning of said roller; applying a second force on said roller using said operating device during production of the printing press; providing a detent; and using said detent for limiting movement of said roller subsequently to applying said first force to said roller during said positioning of said roller.
  • 5. The method of claim 4 further including providing said first force less than said second force.
  • 6. The method of claim 4 further including providing a servo cylinder and using said servo cylinder for applying said first and said second forces.
  • 7. The method of claim 6 further including charging said servo cylinder with a hydraulic fluid.
  • 8. A method for adjusting a roller of a printing press including:supporting said roller for movement in the printing press; providing an operating device for generating a positioning force for said roller; providing an adjustable detent for limiting said movement of said roller; providing a detent adjusting motor; using said motor for adjusting said detent; and providing said positioning force for said roller greater than a counter force applied by said detent because of said detent adjusting motor.
  • 9. The method of claim 8 further including providing said counter force supplied by said detent adjusting motor as an adjustable force.
  • 10. The method of claim 9 further including providing said detent adjusting motor with torque and output and presetting said torque and output.
  • 11. The method of claim 9 further including providing a production force for said roller, said production force being greater than said positioning.
  • 12. A method for adjusting a position of a roller in a printing press including:placing a first roller in contact with a second roller; using a positioning force and placing said first roller against said second roller; providing a detent; providing a machine frame; using said detent for limiting a positioning path of said first roller; providing a counter-bearing on said machine frame; engaging said detent with said counter-bearing; and performing a follow-up on said detent until said detent comes into contact with said counter-bearing.
  • 13. The method of claim 12 further including introducing a fixing force and applying said fixing force against said first roller and causing said detent and said counter-bearing to rest firmly against each other.
  • 14. A method for adjusting a roller in a printing press including:supporting said roller for movement in the printing press; providing a piezo-electric operating device for moving said roller; providing a detent; using said detent for limiting said movement of said roller; applying a first force on said roller using said piezo-electric operating device during production of the printing press; and applying a second force on said roller using said piezo-electric operating device during positioning of said roller.
  • 15. A method for adjusting a roller in a printing press including:supporting said roller for movement in the printing press; providing an electrochemical operating device for moving said roller; providing a detent; using said detent for limiting said movement of said roller; applying a first force on said roller said electro-chemical operating device during production of the printing press; and applying a second force on said roller using electro-chemical operating device during positioning of said roller.
PCT Information
Filing Document Filing Date Country Kind
PCT/DE00/04503 WO 00
Publishing Document Publishing Date Country Kind
WO01/49491 7/12/2001 WO A
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Number Name Date Kind
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4290361 Fowler et al. Sep 1981 A
4481882 Rudolph Nov 1984 A
4736678 Stotz Apr 1988 A
4993319 Klappenecker Feb 1991 A
5081927 Jahn Jan 1992 A
5094162 Tafel Mar 1992 A
5109768 Lübke et al. May 1992 A
5181468 Borel Jan 1993 A
5355796 Kobler et al. Oct 1994 A
5485785 Schneider et al. Jan 1996 A
5967043 Mayr Oct 1999 A
6085651 Defrance et al. Jul 2000 A
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WO 9204188 Mar 1992 WO