The present invention relates to a method and a system for checking the correct rail position of a guided vehicle, as well as a dedicated electrical switch for this function, according to the preambles of claims 1, 6 and 13.
Specifically, the invention relates to the detection and monitoring of the correct or incorrect rail position of a guide member of a guided vehicle.
“Guided vehicle” refers to public transport means such as buses, trolleybuses, streetcars, subways, trains or train units, etc., as well as load transporting means such as, for example, overhead traveling cranes, for which safety is a very important factor and which are guided specifically by a single rail. This latter is used to guide a guide member of the guided vehicle, said guide member usually bearing against the rail and following the path thereof when the guided vehicle is moving. The guide member enables, for example, a guidance system to direct a steering axle of the guided vehicle along the path defined by the rail, said axle being, for example, provided with load-bearing wheels.
A first known variant of the guide member includes a pair of guide wheels, also called guide rollers, each provided with a rim and arranged in a V shape, i.e. the running planes of said wheels are inclined in relation to one another such as to form a V shape, the axis of rotation of one of said wheels forming a salient angle with the axis of rotation of the other of said wheels in order to clamp the guide rail in the jaw formed by said rollers fitted with the respective rims thereof. Such a guide member is for example described in documents U.S. Pat. No. 7,228,803 B2, U.S. Pat. No. 6,029,579 A1, U.S. Pat. No. 6,363,860 B1, and WO 2008/074942 A1. Such a guide member ensures the safe guidance of the vehicle until it has stopped. It can for example prevent material damage caused by a loss of guidance and ensure the physical safety of staff or passengers on board in the case of public transport.
The operating principle of guided vehicles including this type of guide member is explained using
The correct orientation of the vehicle is therefore obtained by coupling the pair of rollers in the guide member with the steering axle of the vehicle. If the rollers are correctly fitted around the guide rail, the vehicle follows the path described by the rail when moving. Conversely, if the rollers are not in their normal or nominal operating position, for example if the railhead of the guide rail moves outside the zone between the tires and the rims, the vehicle risks leaving the path initially established by the rail (see
A second variant of the guide member is described in document WO 2008/074942 A1, comprising a pair of rollers closely fitting a railhead, as described above, with the difference that the rollers do not have rims. In this case, the wheel rims are replaced by rims rigidly connected to an attachment base of the rollers, these latter also being protected by a safety shield. This arrangement provides greater rigidity, which increases the force required to separate the rollers from the rail.
Regardless of the variant of the guide member considered, it is possible for the railhead to move outside the grip of the rollers. This is for example the case when a vertical upwards pulling force is applied to the rollers or to an attachment base of the rollers such that a deformation of the parts (rim and/or railhead and/or axis of the rollers) causes the distance between the rims to exceed the width of the railhead. In this case, the rollers no longer grip the rail and can be positioned beside the rail, as shown in
Furthermore, in workshops, it is common to lift vehicles to perform maintenance work. For this purpose, at least one zone of said workshop, referred to as the lifting zone, is fitted with a guide rail 3 with no railhead (see the web 61 of said rail 3 in
In said transition zone, it is necessary to check the correct rail position of the guide members of the guided vehicle. Indeed, when dropping the guided vehicle back onto the related running track and moving it into the transition zone, it should be monitored to guarantee the correct rail position of the rollers of each of the guide members of the guided vehicle. If the rail head of the rail is not correctly engaged between the pair of guide rollers, said guide member is no longer able to guide the vehicle, with serious consequences for the hardware, staff and passengers.
Consequently, checking the correct rail position of the guide rollers of a guided vehicle is an important stage to guarantee the operational safety of said guided vehicle. This check is always carried out manually, even for automatic vehicles. Although existing devices and methods already make it possible to detect both a change from an on-rail state to a derailed state of a guided vehicle (for example WO 2011/012176), and the presence of the rail (for example WO 2010/102676 or US 2010/0065692), these devices and methods are based on on-board hardware that has to be installed on each pair of guide rollers, which exponentially increases untimely faults and increases installation and maintenance costs.
One objective of the present invention is to propose a simple, safe and reliable automatic system for checking the correct rail position of the rollers on a guide rail, in particular in a workshop, regardless of the presence or absence of a railhead on said rail.
To achieve this objective, an electrical switch, a monitoring system and a method are set out in the content of claims 1, 6 and 13.
A set of sub-claims also sets out the advantages of the invention.
The present invention relates in particular to an electrical switch intended to cooperate with a guide member of a vehicle guided by at least one guide rail, said switch including for example a first contact and a second contact, said switch being characterized by two states, respectively a first or initial state and a second or transitory state, said switch being open in one of the states—i.e. it is configured to prevent the flow of an electrical current in an electrical circuit, for example said contacts of said switch are isolated electrically from one another and are able to form an open electrical circuit—and in the other state, said switch being closed—i.e. it is configured to re-establish the flow of said electrical current in said electrical circuit, for example said contacts are connected electrically to one another and are able to form a closed electrical circuit, —said switch being characterized in that it is assembled on/attached to a load-bearing structure that is in particular rigidly connected to the ground, such that it can interact with said guide member when said guide member approaches said load-bearing structure, said switch being switchable from said first state to said second state by interaction with at least one part of said guide member, said switch being able to return automatically to said first state once said interaction has ceased, for example when it is interrupted or terminated. Thus, once said interruption has ceased, said switch automatically returns to the initial state thereof, i.e. said first state.
According to a preferred embodiment, said electrical switch is able to interact contactlessly with said part of the guide member. For this purpose, said electrical switch includes in particular at least one contactless sensor able to detect the presence of said part of said guide member without touching said guide member. Such a sensor is for example an optical, inductive, capacitive or ultrasonic sensor, said interaction being respectively an optical interaction (for example a beam cut by the passage of said part of said guide member and re-established in the absence of the guide member in the vicinity of said load-bearing structure), a magnetic interaction (for example a modification of the magnetic field emitted by said sensor in the presence of said part of said guide member), an electrical interaction (for example a modification of the electrical field in the vicinity of said sensor in the presence of said part of the guide member), or an acoustic interaction (for example a modification of a wave emitted by said sensor and induced by the presence of said part of the guide member).
According to another preferred embodiment, said electrical switch is able to interact mechanically with said part of the guide member. Said switch is for example a lever switch positioned using said load-bearing structure such that said lever of the electrical switch is able to interact mechanically with a part of the guide member, for example a rim or a roller. Specifically, said electrical switch includes said first contact and said second contact, said contacts being mounted on/attached to said load-bearing structure such as to enable said mechanical interaction of at least one of said contacts with said guide member, said load-bearing structure being preferably said guide rail, and said contacts being in particular arranged longitudinally beside one another or on top of one another, for example on said guide rail or on at least one of the sides thereof, or on each of the sides thereof, or even beneath the railhead of said guide rail, said contacts also being electrically isolated from said guide rail. Specifically, said switch is able to switch from said first state to said second state by mechanical interaction with at least said part of said guide member, said mechanical interaction being preferably able to cause either the switch to close by connecting said first contact to said second contact (electrical circuit closed, enabling an electrical current to flow through said circuit) or said switch to open by disconnecting said first contact from said second contact (electrical circuit open, preventing electrical current from continuing to flow through said circuit).
Said load-bearing structure is in particular arranged such as to bear said electrical switch, and in particular the sensor thereof or said contacts, to enable said electrical switch to interact contactlessly or mechanically with said part of the guide member when this latter is in the vicinity of said load-bearing structure. Said load-bearing structure may for example be the ground, or simply the rail, or a mechanical supporting element intended to be attached to the ground in the vicinity of said rail, having for example at least one movable part that enables said switch to be positioned. Said sensor is in particular positioned to ensure that said interaction only occurs if said guide member is correctly positioned on said rail. By way of example,
According to the present invention, said change of state of the switch is caused in particular by a mechanical interaction between said part of said guide member and said switch. Examples of mechanical interaction include:
Said part of the guide member is for example a sliding contact device of said guide member intended to bear against an upper face of said guide rail and that is capable of establishing an electrical connection between said first and second contacts by friction on an upper face of said contacts. For example, said sliding contact device includes a conductive surface intended to bear against the rail, for example against said upper face of said guide rail. Moreover, said part of the guide member may be at least one of the rims of the guide rollers or at least one of said rollers, each of said rims or rollers being for example able to cause a movement of said movable part of said switch or to induce a modification of a physical magnitude measurable by said sensor of said electrical switch, said physical magnitude being for example a value of an electric field or magnetic field or a radiation intensity or a wavelength.
Preferably, said first contact and said second contact are rigidly mounted on an isolating base attached to said load-bearing structure in order to form a contact strip, said contacts being arranged preferably longitudinally beside one another on a face of said isolating base, the other face of said isolating base being arranged to be attached to said load-bearing structure. In particular, said other face may be attached to an upper surface of the guide rail, for example to the railhead of said guide rail or to an upper extremity of a guide rail with no railhead, said surface or upper extremity of said guide rail preferably facing the chassis of the guided vehicle when this latter is above said guide rail.
In particular, each of said first and second contacts is an elongate plate of conductive material comprising at least one lateral side structured geometrically such that said lateral sides of said contacts, when they are arranged laterally in parallel with one another along the length thereof, fit together contactlessly. Specifically, said contacts each include a flat upper face arranged in the same plane, in particular when they are arranged on said isolating base. Preferably, said lateral side has a sinusoidal or crenellated (for example rectangular) geometric structure. Thus, according to the invention, the lateral side of one of said contacts has a geometric shape that is complimentary to the lateral side of another of said contacts such that these latter can be fitted together. Evidently, the person skilled in the art would be able to select other geometric arrangements for said contacts, which could simply be aligned in parallel beside one another or in a zigzag arrangement beside one another.
Preferably, said isolating base is an elongate plate of constant longitudinal trapezoidal section, the longitudinal section, as opposed to the cross-section, being the section taken perpendicular to one of the faces of the plate and along the length of the plate. In particular, the large base of said trapezoid is intended to bear against said load-bearing structure, for example against said rail along the length of said rail, and the small base of the trapezoid is designed to bear said first and second contacts, the adjacent angles of the large base being strictly less than 90°, such as to form an inclined plane leading to said contacts. Advantageously, the trapezoidal shape of said isolating base enables, if said part of the guide member is a sliding contact, a continuous movement of said sliding contact from an upper extremity or surface of the load-bearing structure (for example of said guide rail) to the upper face of said contacts without any steps between the level of the upper extremity or surface of said load-bearing structure and the level of said upper face of said contacts, said step potentially hindering said movement.
The present invention also concerns a system for checking the rail position of a vehicle guided by at least one guide rail, said guided vehicle having at least one guide member intended to force said guided vehicle to follow a path described by said guide rail, said guide member comprising for example a pair of rollers arranged in a V that are designed to clamp said guide rail and to bear thereagainst, potentially fitted with a conductive sliding contact, i.e. a device able to establish an electrical contact with said guide rail that is arranged to be in contact with said guide rail when said guided vehicle is correctly positioned on said guide rail, said monitoring system being powered electrically and comprising:
According to the present invention, the input terminal A is connected to the output terminal B by means of at least one electrical switch according to the invention. Advantageously, a rail-position signal intended to pass or to be propagated from the input terminal A to the output terminal B will have, at the output terminal B and according to the present invention, only two possible values at said output terminal B: said nominal value characterizing an absence of interaction with said part of a guide member for at least one of said switches, and said transitory value characterizing a simultaneous interaction of each electrical switch with said part of a guide member of said guided vehicle. Thus, the serial or parallel connection of the electrical switches provided to ensure they are all in the same state, i.e. said first state in the absence of said interaction with said part of a guide member, enables the simultaneous detection of the correct rail position for a plurality of guide members of said guided vehicle and also enables an incorrect rail position to be signaled if at least one of said guide members is incorrectly positioned on the rail.
More specifically, each electrical switch switches from said first state to said second state only in the event of interaction with said part of a guide member. Consequently, the nominal value of said rail-position signal measurable at the output terminal B only changes for said transitory value if each electrical switch connected in series or in parallel between the input terminal A and the output terminal B has switched from said first state to said second state. Indeed, a nominal value is measured at the output terminal B if at least one of said electrical switches remains in said first state. Thus, said signaling system according to the invention may in particular include an output terminal B characterized by a rail-position signal comprising a binary value, said “binary” rail-position signal having a transitory value and a nominal value, said binary rail-position signal only adopting the transitory value if each electrical switch is interacting with said part of a guide member, and adopting said nominal value if at least one of said electrical switches is not interacting with said part of one of the guide members of the guided vehicle, said transitory value being different from said nominal value.
In particular, and according to a first preferred embodiment, each electrical switch is connected in series to said terminals to form said serial connection, and is characterized by a first “open” state. In this case, as said first state corresponds to an open state of said electrical switch, each electrical switch is then open in the absence of said interaction, and said rail-position signal can only pass from the input terminal A to the output terminal B if each electrical switch is interacting with said part of one of the guide members of the guided vehicle, said interaction enabling the state of said electrical switch to be changed from “open” to “closed”. According to this first preferred embodiment, if said rail-position signal has a value A0 at said input terminal A, a transitory value of A0 is only measurable at said output terminal B if each switch is interacting with said part of one of said guide members. In the opposite case, if at least one of said electrical switches is not interacting with said part, a nominal value that is different from the value A0 is measurable at said output terminal B. Thus, an electrical rail-position signal can pass from the input terminal A to the output terminal B only if the state of each of said switches is identical and is closed.
Similarly, according to a second preferred embodiment, each electrical switch is connected in parallel between the input terminal A and the output terminal B and is characterized by a first “closed” state. In this case, since in the absence of any interaction each electrical switch is closed, a rail-position signal with a value A0 at said input terminal A will then also have said value A0 as the nominal value at said output B, since said rail-position signal can pass freely between the input terminal A and the output terminal B in the absence of interaction of at least one of said electrical switches with said part of a guide member. Conversely, each electrical switch must be interacting with the part of one of the guide members of the guided vehicle for a transitory value BT that is different from said value A0 to be measurable at the output terminal B.
Specifically, the monitoring system according to the invention includes a device for retaining the value of said rail-position signal measurable at said output terminal B. Said retaining device is for example a memory or a bistable relay. In particular, said retaining device includes an input terminal ME and an output terminal MS, said input terminal ME being connected to said output terminal B, and said output terminal MS being connectable to a rail-position indicator. Preferably, said retaining device is able to supply, at the output terminal MS thereof, a retaining signal characterized by two values, a first value equal to the nominal value of said rail-position signal, and a second value equal to the transitory value of said rail-position signal. The retaining device is able to successively change the value of the retaining signal from the first value to the second value, then from the second value to the first value, and so forth, each time the rail-position signal changes from the nominal value thereof to the transitory value thereof, the rail-position signal changing from the transitory value thereof to the nominal value thereof therefore causing no change in said retaining signal. For example, said retaining device is able to:
Specifically, the retaining device according to the invention includes an electrical switch, as described above, configured to be arranged on said load-bearing structure, for example on said guide rail, downstream of said m electrical switches in consideration of the direction of movement of said guided vehicle on said guide rail. This electrical switch is hereinafter referred to as “supplementary electrical switch” to distinguish it from said m electrical switches described above. Specifically, the distance separating the supplementary electrical switch from the closest electrical switch of the m electrical switches is less than the distance separating said part of two successive guide members of said guided vehicle or of a single coach of said guided vehicle. Preferably, said supplementary electrical switch is connected to said input and output terminals A, B in parallel to said m electrical switches when these latter are connected in series according to said first embodiment. According to another preferred variant, said m electrical switches are connected in parallel between said input terminal A and a common node and said supplementary electrical switch is connected to said common node in series with said m electrical switches and to said output terminal B.
To avoid any ambiguity, by definition, “upstream” and “downstream” refer respectively to the direction a movement is coming from and the direction a movement is going to respectively with reference to the rail. A downstream position of an electrical switch in relation to an object means that the guided vehicle moving downstream will encounter, on the path thereof, first said object, then said electrical switch, and, conversely for said downstream position of an electrical switch in relation to another object.
Preferably, said monitoring system is characterized in that the number of electrical switches is equal to the number of guide members fitted to a coach of said guided vehicle. Specifically, said electrical switches are designed to be arranged on said load-bearing structure, for example on said guide rail, such that when one of said switches is interacting with said part of a guide member, then all the other switches are also interacting with said part of a guide member if this latter is correctly positioned on the rail. Specifically, the distances separating the electrical switches from one another are identical to the distances separating said parts of said guide members from one another, such that the arrangement of said electrical switches on said load-bearing structure along the guide rail mirror the arrangement of said parts of said guide members fitted to at least one coach of said guided vehicle. Thus, when a part of a guide member is in a position in which it is able to interact with one of said electrical switches, the part of at least one other guide member of the guided vehicle or of a coach of said guided vehicle is also in a position in which it is able to interact with one other electrical switch of said monitoring system according to the invention.
The present invention also relates to a guide rail for a vehicle guided by at least one guide member, said guide rail having a total of m≧1 electrical switches as described above. Specifically, the number m of electrical switches is the same as the number of guide members fitted to a coach of said guided vehicle, said switches being arranged on said guide rail, such that when one of said electrical switches is interacting with said part of a guide member, then all the other switches are also interacting with said part of a guide member if said guide member is positioned correctly on the rail. Preferably, said guide rail according to the invention includes, on an upper part intended to face the chassis of said guided vehicle, at least one low relief hollowed out of said guide rail, each low relief being designed to receive one of said m electrical switches such that each of said electrical switches can be fitted into said low relief, said electrical switch being arranged in the low relief such that the upper faces of said contacts are in the same plane, said plane also including the upper face of said upper part intended to face said chassis of the guided vehicle.
Finally, the present invention also concerns a method for automatically checking the correct rail position on a guide rail of one or more guide members of a guided vehicle with ki coaches having at least one guide member, i ranging from 0 to n−1, n being the number of coaches of said guided vehicle including at least one guide member, the method comprising:
Preferably, said first monitoring point is arranged such as to simultaneously match, for all of the guide members of the coach ki of said guided vehicle, the position of said part of each guide member of said coach with the position on the guide rail of an electrical switch arranged to interact with said part of the guide member.
Preferably, said second movement of the coach ki is made from said first monitoring point to a second monitoring point, the distance separating said first monitoring point from said second monitoring point being equal to the length of one coach of said guided vehicle such that when coach ki is at the second monitoring point, coach ki+1 is at the first monitoring point. Specifically, the method includes a repetition of stages (a) to (d) for each coach ki of said guided vehicle in order to check the rail position of all of the guide members of said guided vehicle.
To aid comprehension of the present invention, exemplary embodiments and applications are provided by the following:
The same reference characters are used in the different figures to represent identical or similar objects.
A preferred exemplary embodiment of the monitoring system according to the invention is shown in
A preferred embodiment of the electrical switch 13 according to the invention is shown in
Said electrical switch 13 is preferably installed on the guide rail, either directly attached to an upper face of said guide rail able to face the chassis of the guided vehicle (see
Preferably, the width L of said switch is less than the minimum distance D separating the tires 9 (see
The conductive object that closes said first and second contacts 15, 16 is a part of the guide member arranged to be in contact with or close to said guide rail when the guide member is correctly positioned on the rail. The present invention is therefore intended to create an interaction, in particular a mechanical interaction, between said electrical switch and an existing conductive part of the guide member. In other words, the present invention ingeniously uses a geometric arrangement of the guide member to “engage”/“disengage” said switch. Said existing part may be the lower extremities 201, 101 of the rims which could act on a push-button electrical switch, lever switch or contactless sensor, or said existing part can be a sliding contact 121 including a conductive surface 19 intended to make electrical contact with said rail 3. Thus, the passage of said conductive surface 19 of said sliding contact 121 over the upper faces 153, 163 of said contacts 15, 16 enable said contacts to be connected electrically to one another and an electrical current to be transmitted between the contacts 15, 16. Said sliding contact 121 includes in particular an attachment device to the guiding member that is able to maintain a contact between the conductive surface 19 thereof and said upper part of said guide rail 3 if the rail position is correct. Once the guide rollers have lost the correct rail position (see
Advantageously, the monitoring system according to the invention is able to simultaneously check the correct rail position of a plurality of guide members. Indeed, if for example each axle of a coach of a guided vehicle includes a pair of guide members placed respectively upstream and downstream of said axle (see
As shown in
As shown in
Said guided vehicle is then authorized by said monitoring system according to the invention to move forward to the second monitoring point 21, said second coach reaching the first monitoring point 20 as a result. Preferably, in order to prevent the rail-position indicators from indicating a derailed state when the guided vehicle moves towards the second monitoring point, a retaining device enables the correct rail-position indication to be maintained temporarily as said vehicle moves towards said second monitoring point 21. For this purpose, said retaining device includes for example a bistable relay and a supplementary electrical switch 135 used to temporarily store the correct rail position state of the guided vehicle, until said supplementary electrical switch 135 interacts with said part of a guide member.
As shown in
When said part of the guide member located furthest downstream in relation to the direction of movement of said guided vehicle passes the position of said supplementary switch 135, the rail-position indicators 22, 23 indicate a derailed state of at least one guide member. As the electrical switches 13A, 13B, 13C, 13D do not interact simultaneously with a part of the guide members of the second coach until said first coach has reached said second monitoring point 21, the rail-position indicators display the first signal.
As shown in
Again, during movement of said guided vehicle downstream of said second monitoring point 21 (see
The present invention thereby makes it possible to automatically check the correct rail position of all of the guide rollers of the guided vehicle and is able to monitor the movement of said guided vehicle by means of rail-position indicators installed on the ground, as shown in
Preferably, said retaining device may also include a negative detector comprising an emitter 131 of a light beam 133, for example a laser source and a receiver 132 of said light beam 133, for example a CCD sensor, said light-beam emitter 131 being able to emit a light beam and said receiver 132 being able to receive said light beam and to generate a signal related to receipt of said light beam. In particular, said negative detector is able to actuate an auxiliary switch 134 using said signal related to the receipt of said light beam, said auxiliary switch 134 being characterized by two states, respectively a closed state and an open state. Said auxiliary switch is preferably mounted in parallel to said electrical switches between the input terminal A and the output terminal B (see
Finally,
In summary, the present invention provides several advantages over existing methods or devices in that:
Number | Date | Country | Kind |
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13290178.6 | Jul 2013 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/063498 | 6/26/2014 | WO | 00 |