Information
-
Patent Grant
-
6182959
-
Patent Number
6,182,959
-
Date Filed
Thursday, September 17, 199826 years ago
-
Date Issued
Tuesday, February 6, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Pitney, Hardin, Kipp & Szuch, LLP
-
CPC
-
US Classifications
Field of Search
US
- 271 266
- 271 270
- 271 275
- 271 276
- 271 196
- 271 321
- 271 322
- 271 323
- 271 202
- 271 203
- 271 314
- 271 316
- 271 317
- 271 1001
-
International Classifications
-
Abstract
The invention relates to a method for conveyance of sheets, in which said sheets are advanced or slowed down in such a manner that a distance is altered. A value of said change in distance can be preselected.
Description
The invention relates to a method and devices in accordance with the preamble of claims
1
to
4
.
DE 44 13 238 A1 has disclosed a method for conveying sheets. To do so, it is intended that components of a machine should be controlled synchronously with the selectable spacings between the sheets. Machine components for carrying out this method are not described in more detail in DE 44 13 238 A1.
WO 94/18103 describes a device for producing a sequence of individual sheets for a laminating machine. To do this, the sheets are taken hold of by an acceleration roller and clamping rolls and are accelerated. The speed of the acceleration roller, based on the machine s peed, is not adjustable.
U.S. Pat. No. 4,451,027 has disclosed a device for changing the spacing between sheets by means of a plurality of conveyor devices, spacings being increased and reduced.
DE 30 07 249 A1 shows a feed table with suction rollers.
EP-0,244,484 A1 describes a device for feeding sheets at uniform spacings to a stamping machine.
The invention is based on the object of providing a method and devices for conveying sheets.
This object is achieved according to the invention by means of a method and devices having the features of the characterizing parts of claims
1
, to
4
.
Advantageously, the method a nd devices according to the invention allow sheets which are to be processed on a processing cylinder to be processed in close succession. Even with changing format lengths of the sheets which are to be processed, it is possible, by means of exchangeable processing cylinders of different diameters, to keep a spacing between two successive sheets to a minimum. Particularly in the case of foil-stamping machines with a continuous supply of an endless foil for applying patterns to sheets, it is important for the distance between two successive sheets to be made as small as possible, in order to ensure that the foil is well utilized.
A flow of sheets which is supplied, for example, in the form of a stream is advantageously adapted by means of a suction drum. If it is necessary to change a ratio from a first spacing between successive sheets to a second spacing between successive sheets, e.g. in the case of different format lengths, this is possible as a result of simply preselecting corresponding laws of motion of appropriate software of an individual drive, e.g. of a servomotor. Suction drums are particularly suitable for this purpose, since, in contrast to drums provided with gripper systems, they are able to take hold of and release a sheet in any position, thus allowing favorable movement sequences. Moreover, it is advantageous that in order to adapt the device to a format length it is only necessary to exchange the processing cylinder. A downstream cooling roller or a delivery, for example, remain unchanged, as do conveyor belts connected between them. Just the speeds of the cooling roller, conveyor belts and of the suction rollers are adjustable with respect to one another. In this case, extremely fine adjustment of the conveying speed is possible in particular for the conveyor belts, in order to be able to adjust them to even the slightest changes in the speed at which the sheets are conveyed owing, for example, to paper quality, sheet thickness or the type of processing. In a particularly simple manner, this adaptation is effected by means of software-controlled individual drives.
Advantageously, the processing cylinder can be exchanged, since it is provided with running rolls arranged on its bearing plates. By means of these running rolls, the processing cylinder is displaced axially, in order to be exchanged, in guides which are fixed to the frame and moved onto a conveyor carriage. This operation takes place without further accessories, such as for example a crane, and without having to exert much force.
The processing cylinder is provided with suction strips, so that there is only a minimal passage which is not available for processing.
Furthermore, it is advantageously possible to use a sheet delivery with chain gripper systems which is known per se, since the spacing between two successive sheets is increased, following processing, to a spacing which is required for the chain gripper systems.
The sheet-processing machine can be adapted in a simple manner to different format lengths of the sheets to be processed.
The method and device according to the invention reduce the consumption of material, e.g. of an expensive hot-stamping foil.
The down times required to exchange a processing cylinder and the adaptation of sheet-conveying means which interact with this cylinder are reduced considerably.
The methods according to the invention and the device are described in more detail below and are illustrated in the drawing, in which:
FIG. 1
shows a diagrammatic side view of a sheet-processing machine;
FIG. 2
shows a diagrammatic plan view of the sheet-processing machine.
A stream feeder
1
, which is connected upstream of a sheet-processing machine, is provided with a creeper table
2
which leads to a sheet feed guide
3
. The sheet feed guide
3
essentially comprises a first suction drum
4
, advance alignment marks
6
, a side pull-type mark
7
and a transfer drum
8
. In the present exemplary embodiment, stream feeder
1
and sheet feed guide
3
have a common drive
9
, e.g. a speed-controllable and/or position-controllable electric motor. This drive
9
drives the transfer drum
8
steadily, so that the transfer drum
8
has a fixable circumferential speed u8, e.g. u8=2.44 m/s. This circumferential speed u8 of the transfer drum
8
corresponds to a machine speed u
m
of the sheet-processing machine. Starting from the transfer drum
8
, the suction drum
4
is driven nonuniformly by means of a transmission, e.g. a step-by-step motion linkage, in such a manner that it is alternately accelerated from standstill to a circumferential speed u4 which is slightly higher than the machine speed u
m
of the sheet-processing machine and is then decelerated back to standstill. The suction drum
4
can also be driven by means of a dedicated, independent electric motor, the rotational speed and/or angle of rotation of which can then be controlled in accordance with predetermined laws of motion.
Downstream of this suction drum
4
—as seen in the conveying direction—there is arranged a guide plate
11
which is aligned tangentially with respect to transfer drum
8
and suction drum
4
and leads to the transfer drum
8
. Advance alignment marks
6
are arranged in this guide plate
11
parallel to the transfer drum
8
, such that they can be pivoted out of a sheet-conveying plane, beneath the guide plate
11
. Downstream of this first guide plate
11
, a plurality of sheet-guidance rolls
12
are provided on the transfer drum
8
. These sheet-guidance rolls
12
are arranged axially parallel with respect to the transfer drum
8
and can be placed in frictional engagement against the latter. A second guide plate
13
leads from the transfer drum
8
to a processing cylinder
14
of the sheet-processing machine. This guide plate
13
comprises two partial pieces
16
,
17
, the first partial piece
16
again being aligned tangentially with respect to the transfer drum
8
. The second partial piece
17
is arranged pivotably with respect to an end, lying closest to the processing cylinder
14
, of the first partial piece
16
, so that an end, facing toward the processing cylinder
14
, of the second partial piece
17
of the guide plate
13
can be moved into the immediate vicinity of the processing cylinder
14
, aligned approximately tangentially with respect to the latter. The position of the second partial piece
17
of guide plate
13
can be adapted to processing cylinders
14
of different sizes. For this purpose, in the present example, the partial piece
17
is mounted pivotably in side frames and is pressed resiliently, for example by means of pneumatic cylinders, against the processing cylinder
14
. A second suction drum
18
, which can move with the second partial piece
17
of the guide plate
13
, is arranged beneath this guide plate
13
, i.e. the position of the suction drum
18
can be adapted to the diameter D14 of the processing cylinder. This second suction drum
18
has a dedicated speed-controllable and/or position-controllable drive
19
. For this purpose, an electric motor is provided, the rotational speed and/or angle of rotation of which can be adjusted according to predeterminable laws of motion. With this drive
19
, a circumferential speed u18 of the suction drum
18
is controlled in such a way that this drum initially is at machine speed u
m
, is then decelerated to a lower circumferential speed u18′ and is then accelerated back to machine speed u
m
(u
m
/u18′=1.1 to 3). This lower circumferential speed u18′ is only slightly greater than a circumferential speed u14 of the processing cylinder
14
, e.g. u18′/u14=1.05 to 1.3. At a constant machine speed u
m
, the circumferential speed u18′ can be adapted to the particular circumferential speed u14 of the processing cylinder
14
, which arises as a result of the use of various processing cylinders
14
of different diameters. The circumferential speed u18 of the suction drum
18
is continuously variable within a range of the ratio of the machine speed u
m
to the lower circumferential speed u18′ of the suction drum
18
, e.g. u
m
/u18′=1.1 to 3, i.e. the ratio of this speed is adjustable based on the number of sheets to be processed (processing cycle) per unit time. The suction drum
18
can also be driven, for example, by means of a cam drive which produces a nonuniform movement.
Instead of the two suction drums
4
,
18
and the transfer drum
8
, it is also possible, by way of example, for only a single conveyor device, which is designed, for example, as a suction drum, to be provided, which conveyor device transfers a sheet from the creeper table directly to the processing cylinder
14
. For this purpose, the sheet to be transferred is accelerated from a standstill to a speed which is slightly higher than the circumferential speed u14 of the processing cylinder
14
. In this case too, the speed prevailing during transfer of the sheet onto the processing cylinder
14
is then adjustable, i.e. the ratio of this speed with respect to the number of sheets to be processed (processing cycle) per unit time is adjustable.
This processing cylinder
14
has a diameter D14 of, for example, 606 mm and is provided with four holding systems
21
, for example suction strips
21
, which extend in the axial direction and are distributed uniformly over the circumference. In the circumferential direction of the processing cylinder
14
, these suction strips
21
have only a small width b21, e.g. b21=25 mm. Front marks for aligning the sheets
23
on the processing cylinder
14
are arranged upstream of the respective suction strips
21
. An otherwise continuous circumferential surface
22
of the processing cylinder
14
is interrupted only by these suction strips
21
and front marks which are arranged directly ahead of the suction strips
21
. These front marks are arranged to run parallel to the suction strips
21
and have a thickness, for example, of 3 to 4 mm. The diameter D14, e.g. 606 mm, and/or the circumference u14, e.g. 1904 mm, of the processing cylinder
14
is adapted to a length l23, e.g. l23=472 mm, of the sheets
23
to be processed, i.e. a length of the circumference between these the front marks corresponds to the length of the sheets
23
to be processed (circumference u14 of the processing cylinder
14
divided by the number of suction strips
21
, minus the thickness of the front marks, results in the length l23 of the sheet
23
for optimum cylinder utilization). Suction air or compressed air is applied to these suction strips
21
in a controlled manner by means of a rotary introduction device. As in the present example, this processing cylinder
14
may be provided with four suction strips
21
and four corresponding segments of the circumferential surface
22
. However, it is also possible to provide any other desired number of segments of the circumferential surface
22
, in particular only three or five segments, with the corresponding number of suction strips
21
. However, the holding systems
21
may also be provided with conventional grippers.
This processing cylinder
14
is arranged exchangeably, so that processing cylinders
14
having different lengths of the segments of the circumferential surface
22
can be used, i.e. processing cylinders
14
with different diameters D14, e.g. 504 mm to 672 mm. Processing cylinders
14
with diameters D14 of different sizes are to be understood as meaning that a working surface of the holding systems
21
is spaced apart at different radii from the axis of rotation. By exchanging the processing cylinder
14
, the sheet-processing machine can be adapted to different lengths l23, e.g. 400 mm to 700 mm, of the sheets
23
to be processed.
In order to exchange the processing cylinder
14
, the latter is provided with bearing plates
24
to which running rolls
26
are attached. These running rolls
26
are guided in the side frames mounted guides
27
, for example two U-rails which face toward one another and run in the axial direction, so that the processing cylinder
14
can be removed from the processing machine in the axial direction. However, it is also possible to arrange the guides, for example, on a conveyor carriage and to introduce them into the sheet-processing machine only when required. When removing the processing cylinder
14
from the processing machine, the bearing plates
24
remain connected to the processing cylinder
14
.
The processing cylinder
14
is driven at a uniform circumferential speed u14 which is synchronized with the machine speed u
m
, a ratio between the circumferential speed u14 of the processing cylinder
14
and the machine speed u
m
being adjustable in accordance with the diameter D14 of the processing cylinder
14
. In the present example, this is achieved by means of a dedicated drive
28
, e.g. a speed-controllable and/or position-controllable electric motor
28
. However, it is also possible to connect transfer drum
8
and processing cylinder
14
by means of a transmission of adjustable transmission ratio.
A guide plate
30
a first guide roller
29
of a system of conveyor belts
31
is arranged downstream of the processing cylinder
14
. The position of this guide roller
29
and of the guide plate
30
can be adapted to the diameter D14 of the processing cylinder
14
. A number of conveyor belts
31
which lie next to one another in the axial direction is guided around this guide roller
29
. However, it is also possible to arrange only a single, wide conveyor belt
31
. These conveyor belts
31
lead from this guide roller
29
to a cooling roller
32
and wrap around the latter over an angle alpha e.g. alpha=270°, after which a further guide roller
33
is arranged. The conveyor belts
31
wrap around the guide roller
33
over an angle beta, e.g. beta=235°, and move in an approximately horizontal direction toward a third guide roller
34
. Just upstream of this third guide roller
34
, a suction drum
36
is arranged beneath the conveyor belts
31
and between the conveyor belts
31
, the circumferential surface of which suction drum is tangent upon the plane in which the sheets
23
are conveyed in this region. This suction drum
36
may also be arranged directly downstream of the conveyor belts
31
.
A box to which suction air can optionally be applied is arranged beneath the perforated conveyor belts
31
, between the second guide roller
33
and the third guide roller
34
. On its side which interacts with the perforated conveyor belts
31
, this box also has openings. From this third guide roller
34
, the conveyor belts
31
are returned, via a deflection roller
37
and a fourth guide roller
38
, to the first guide roller
29
. When adapting the position of the guide roller
29
, it is necessary for a “length compensation” of the conveyor belts
31
to take place. For this purpose, by way of example, the guide roller
38
is mounted movably.
A circumferential speed u32 of the cooling roller
32
and a conveying speed v31 of the conveyor belts
31
is approximately equal to the circumferential speed u14 of the processing cylinder
14
. The circumferential speed u14 with respect to a processing cycle per unit time of the processing cylinder
14
, which is, for example, exchangeable, is variable as a function of a particular diameter D14. The conveying speed v31 of the conveyor belts
31
, i.e. of the cooling roller
32
, can therefore be adapted to the circumferential speed u14 of the processing cylinder
14
. Since changes in the sheets
23
to be conveyed (for example as a function of quality, thickness or nature of the preceding processing), in particular changes in length, leads to a change in the speed at which the sheets
23
are conveyed, the conveying speed v31 of the conveyor belts
31
is extremely finely adjustable, i.e. can be adapted to the circumferential speed u14 of the processing cylinder
14
. For this purpose, in the present example, the cooling roller
32
is provided with a dedicated drive
39
, e.g. a speed-controllable and/or position-controllable electric motor, which is synchronized with the processing cylinder
14
, while the conveyor belts
31
are driven frictionally by the cooling roller
32
. Instead of the dedicated drive
39
which is independent of the processing cylinder
14
, it is also possible to provide a forced drive, for example starting from the processing cylinder
14
, e.g. toothed gearing or belt gearing, an adjustment mechanism for, for example, the continuous adjustment of a transmission ratio being arranged between cooling roller
32
and processing cylinder
14
.
The conveyor belts
31
are adjoined by a delivery
41
which is known per se. A guide plate
42
is arranged in the transition region between the conveyor belts
31
and the delivery
41
. This delivery
41
is provided with a revolving chain conveyor, with a number of gripper systems
44
arranged at a spacing a44—with respect to the taut chain
43
—attached to the two chains
43
of said chain conveyor. These gripper systems
44
are moved at a conveying speed v44 which is greater than the conveying speed v31 of the conveyor belts
31
. This conveying speed v44 of the gripper systems
44
in the present example approximately corresponds to machine speed u
m
. The gripper systems
44
deposit the sheets on a sheet pile
46
of the delivery
41
.
The suction drum
36
has a dedicated speed-controllable and/or position-controllable drive
47
upstream of the delivery
41
. For this purpose, an electric motor is provided, the speed of which can be adjusted in accordance with predeterminable laws of motion. By means of this drive
47
, a circumferential speed u36 of the suction drum
36
is controlled in such a manner that the suction drum
36
is initially at the conveying speed v31 of the conveyor belts
31
, is then accelerated to a speed which is slightly greater than the machine speed u
m
, and is then decelerated again in order, at the time of transfer to the chain gripper systems
44
, to again be at, for example, machine speed u
m
. The suction drum
36
is then decelerated further to conveying speed v31 of the conveyor belts
31
. This “overspeed” is necessary in the present example in order to cover a necessary travel of the sheet
23
between suction drum
36
and gripper system
44
. Naturally, the speed profile can be matched to the geometric conditions of the sheet-processing machine, the overspeed not being absolutely necessary in all cases.
In the case of this suction drum
36
too, the circumferential speed u36 is continuously variable within a range of a ratio between the conveying speed v31 at the moment of transfer of the sheets
23
,
25
and the machine speed u
m
during the transfer of the sheets
23
,
25
(v31/u
m
=0.3 to 0.9). During the acceleration operation, the suction drum
36
moves the sheet
23
a required distance between suction drum
36
and gripper system
44
. However, the suction drum
36
may also be moved by the drive
39
of the cooling roller
32
, in that, by way of example, a cam drive producing a nonuniform movement is interconnected.
The circumferential speed of the suction drums
18
,
36
is adjustable with respect to the machine speed u
m
′. The laws of motion, e.g. the distance covered during one conveying operation of the sheet
23
taken hold of, can also be varied, for example by means of a position-controlled electric motor, e.g. as a function of sheet format and/or machine speed.
In the present example, the processing machine is designed as a foil-stamping machine. The processing cylinder
14
is in this case a stamping cylinder
48
. In the present example, the stamping cylinder
48
is provided on its circumferential surface with stamping dies which are electrically heated. The power is supplied to the stamping dies on the stamping cylinder
48
by means of slip ring transformers which are flanged on at the end sides.
In the present example, a device which is not shown in more detail and is used for supplying and removing an endless substrate foil
49
, e.g. a hot-stamping foil, is arranged above the stamping cylinder
48
. The substrate foil
49
is guided to the stamping cylinder
48
by means of an unwinding station in the region of that partial piece
17
of the guide plate
13
which is close to the cylinder and, together with the sheets
23
, is guided around the stamping cylinder
48
. The substrate foil
49
is guided to the first guide roller
29
of the conveyor belts
31
and, from there, is guided together with the conveyor belts
31
, around the cooling roller
32
, to the second guide roller
33
of the conveyor belts
31
. A foil-detachment device
51
is arranged downstream of this second guide roller
33
. From this foil-detachment device
51
, the substrate foil
49
is guided to a winding-up station.
A number of pressure rollers
52
which interact with the stamping cylinder
48
are arranged beneath the stamping cylinder
48
. In the present example, in each case two rows of pressure rollers
52
which extend axially are pressed resiliently, by means of pneumatic cylinders
53
, against the stamping cylinder
48
. In total, in this example, three pairs of rows of these pressure rolls
52
are provided. A stroke of the pneumatic cylinders
53
is dimensioned in such a way that the pressure rolls
52
can be applied both to a largest possible stamping cylinder
48
and to a smallest possible stamping cylinder
48
. The adjustment of guide plate
30
and of guide roller
29
can advantageously be coupled with the pneumatic cylinders
53
.
As an alternative to using the processing machine as a foil-stamping machine, other usage purposes are also possible, e.g. the processing cylinder
14
can be used as a mating cylinder of a rotary sheet-printing press.
In addition, a single-sheet feeder may also be provided instead of the stream feeder
1
.
The processing machine according to the invention functions as follows:
The sheets
23
to be supplied are taken individually from a sheet pile
46
by means of the stream feeder
1
and are supplied to the processing machine in a stream via the creeper table
2
of the sheet feed guide
3
. The sheets
23
are aligned in the circumferential direction at the advance alignment marks
6
which project out of the guide plate
11
and in the axial direction by the side pull-type mark
7
. When the sheet
23
is aligned, suction air is applied to the suction drum
4
so that the latter takes hold of the sheet
23
. The suction drum
4
, together with the sheet
23
which it has taken hold of, is then accelerated from a standstill to the circumferential speed u4 which is slightly greater than the circumferential speed u8 of the transfer drum
8
and is thus conveyed to the transfer drum
8
. After reaching the transfer drum
8
, the sheet
23
is aligned in the circumferential direction at alignment marks and is taken hold of by a gripper system
54
. The suction air to the suction drum
4
switched off. The gripper system
54
of the transfer drum
8
conveys the sheet
23
sheet
23
to the first guide plate
11
and is opened. In the meantime, the sheet-guidance rolls
12
have been placed on the transfer drum
8
, and in this way the sheet
23
is guided in a clamped fashion. The sheet-guidance rolls
12
which interact with the circumferential surface of the transfer drum
8
then convey the sheet
23
, at machine speed u
m
, along the guide plate
13
to the suction drum
18
. Successive sheets
23
,
25
are at a spacing al of, for example, 408 mm between an end of the leading sheet
23
and a beginning of the trailing sheet
25
. On reaching the suction drum
18
which is rotating at machine speed u
m
, suction air is applied to this suction drum, so that the sheet
23
is taken hold of by the suction drum
18
. The sheet
23
is then decelerated, by means of the suction drum
18
, to the lower circumferential speed u18, in the process covering a distance as far as the corresponding front marks on the processing cylinder
14
. Since the instantaneous circumferential speed u18 of the sheet
23
is greater than the circumferential speed u14 of the processing cylinder
14
, a beginning of the sheet
23
comes to butt against the front marks. As a result, the sheet
23
is again aligned in the circumferential direction, either the sheet
23
sliding on the suction drum
18
or else a shortening convexity being imparted to the sheet
23
. Suction air is then applied to the suction strip
21
and in this way the sheet
23
is held in place. As a result, the spacing al between two successive sheets
23
,
25
was reduced to a spacing a2. In the present example, the spacing a2 from the end of a leading sheet
23
to a beginning of a trailing sheet
25
on the processing cylinder
14
is approx. 4 mm.
At the same time, the substrate foil
49
is fed to the stamping cylinder
48
from the unwinding station. The substrate foil
49
extends, in the axial direction, not over the entire width of the sheet, but rather only narrow bands of substrate foil
49
are present in the region of the patterns which are to be applied. The sheet
23
is situated above the substrate foil
49
. Substrate foil
49
and sheet
23
are then pressed by means of the pressure rolls
52
, during rotation of the stamping cylinder
48
, onto the heated stamping dies which are situated in the circumferential surface of the stamping cylinder
48
. As a result, a pattern or picture which is arranged on the substrate foil
49
is applied to the sheet
23
,
25
.
After the beginning of the sheet
23
has left the last pressure roll
52
, the suction air to the suction strip
21
is discontinued and, in order to detach the sheet
23
quickly, compressed air is briefly applied to the suction strip
21
. The end of the sheet
23
is still clamped between stamping cylinder
48
and pressure roller
52
, with the result that the beginning of the sheet
23
is pushed toward the first guide roller
29
of the conveyor belts
31
. The substrate foil
49
beneath the conveyor belts
31
is guided along the path of the conveyor belts
31
from the first guide roller
29
, over the cooling roller
32
, to the second guide roller
33
. In this process, the sheets
23
,
25
, which follow very closely together, are clamped between the substrate foil
49
and the conveyor belts
31
. The sheets
23
,
25
are thus guided from the guide roller
33
, over the cooling roller
32
, to the second guide roller
33
. Downstream of the second guide roller, the substrate foil
49
is separated from the sheets
23
,
25
by means of the foil-detachment device
51
. The substrate foil
49
is fed to the winding-up station. The perforated conveyor belts
31
are fed over a suction box and suction air is thus applied to them. Downstream of the second guide roller
33
, the sheets
23
,
25
are sucked fixedly onto the conveyor belts
31
and, still at a short spacing apart, are conveyed to the suction drum
36
arranged upstream of the delivery
41
. After the beginning of the sheet
23
covers the suction drum
36
, suction air is applied to the latter, thus sucking the sheet
23
onto it. The suction air to the conveyor belts
31
is discontinued. The sheet
23
is then accelerated from the conveying speed v31 of the conveyor belts
31
to the conveying speed v44 of the gripper systems
44
of the delivery
41
, i.e. in the present case to machine speed u
m
. In so doing, the spacing a2 between two successive sheets
23
,
25
is increased to a spacing a3, so that, for example, the spacing a3 between the end of the leading sheet
23
and the beginning of the trailing sheet
25
is 408 mm. The gripper system
44
then deposits the sheet
23
on the sheet pile
46
of the delivery
41
.
In the present example, suction drums
18
,
36
are used to change a first spacing a1 or a2 between leading sheet
23
and trailing sheet
25
to a second spacing a2 or a3. In this case, at least one of the two associated spacings a1, a2 or a2, a3 is variable. These suction drums
18
,
36
are in each case provided on their circumferential surface with a multiplicity of openings to which suction air can be applied. However, it is also possible to use conveyor devices
18
,
36
in the form of drums which have one or more gripper systems or also in the form of gripper systems which carry out an oscillating movement (“swing feed” principle).
A length l23 of 472 mm of the sheet
23
, with an average format length, in this exemplary embodiment results in the spacings al and a3 being 408 mm and the spacing a2 being 4 mm, while a minimum length l23 of 355 mm makes the spacings a1 and a3 524 mm.
LIST OF REFERENCE SYMBOLS
1
Stream feeder
2
Creeper table
3
Sheet feed guide
4
Suction drum
5
6
Advance alignment mark
7
Side pull-type mark
8
Transfer drum
9
Drive (
8
)
10
11
Guide plate, first
12
Sheet-guidance roll
13
Guide plate, second
14
Processing cylinder
15
16
Partial piece (
13
)
17
Partial piece (
13
)
18
Suction drum, second
19
Drive (
18
)
20
21
Suction strip, holding system (
14
)
22
Circumferential surface (
14
)
23
Sheet
24
Bearing plate (
14
)
25
Sheet
26
Running rolls (
24
)
27
Guide
28
Drive, electric motor (
14
)
29
Guide roller, first
30
Guide plate
31
Conveyor belt
32
Cooling roller
33
Guide roller, second
34
Guide roller, third
35
36
Suction drum
37
Deflection roller
38
Guide roller, fourth
39
Drive (
32
)
40
41
Delivery
42
Guide plate
43
Chain (
41
)
44
Gripper system (
41
)
45
46
Sheet pile (
41
)
47
Drive (
36
)
48
Stamping cylinder
49
Foil
50
51
Foil-detachment device
52
Pressure roller
53
Pneumatic cylinder
54
Gripper system (
8
)
a1 Spacing between two sheets (
23
;
25
)
a2 Spacing between two sheets (
23
;
25
)
a3 Spacing between two sheets (
23
;
25
)
a44 Spacing between the gripper systems (
44
)
b21 Width of the suction strip (
21
)
D14 Diameter of the processing cylinder (
14
)
u4 Circumferential speed of the suction drum (
4
)
u8 Circumferential speed of the transfer drum (
8
)
u14 Circumferential speed of the processing cylinder (
14
)
u18 Circumferential speed of the suction drum (
18
)
u18′ Circumferential speed of the suction drum (
18
)
u32 Circumferential speed of the cooling roller (
32
)
u36 Circumferential speed of the suction drum (
36
)
u
m
Machine speed
l23 Length of the sheet (
23
)
v31 Conveying speed of the conveyor belts (
31
)
v44 Conveying speed of the gripper systems (
44
)
alpha Angle
beta Angle
Claims
- 1. Method for conveying sheets (23; 25) in a sheet-processing machine, having the following steps;the sheets (23; 25) are accelerated in such a way that successive sheets (23; 25) are at a first spacing (a1), the sheets (23; 25) are then decelerated in such a manner that the spacing (a1; a2) between successive sheets (23; 25) is reduced from the first spacing (al) to a second spacing (a2), at least one of said first or second spacings (a1; a2) being preselectable, and the second spacing (a2) between successive sheets (23; 25) is increased, following a processing operation carried out on the sheets (23;25), to a third spacing (a3).
- 2. Device for conveying sheets (23;25) in a sheet-processing machine, having a machine speed, by means of a suction drum (18; 36) having a circumferential speed, wherein the circumferential speed (um;u18′;V31) of the suction drum (18; 36) can be adjusted, independently of said machine speed (um), by means of a rotational-angle-controlled electric motor (19; 47), wherein the suction drum (18) cooperates with a processing cylinder (14), and wherein the processing cylinder (14) has a dedicated speed-controllable and/or position-controllable electric motor (28).
- 3. Device for conveying sheets (23;25) in a sheet-processing machine having a machine speed (um), wherein in order to change a spacing (a1; a2; a3) between an end of a leading sheet (23) and a beginning of a trailing sheet (25), at least one conveyor device (18; 36) with at least one holding system for holding the sheets is provided, and wherein this conveyor device (18; 36) can be driven by means of a drive (19; 47) in such a manner that the conveyor device (18; 36) can be brought from a first circumferential speed (um or v31) to a second circumferential speed (u18′ or um) and wherein a ratio of at least one of said circumferential speed (u18′; v31; um) can be adjusted with respect to said machine speed (um), wherein the conveyor device (18; 36) is arranged so as to interact directly or indirectly with a processing cylinder (14).
- 4. Device according to claim 3, wherein the ratio of the first circumferential speed (um or v31) to the second circumferential speed (u18′ or um) can be adjusted and amounts to 1.1 to 3 or 0.3 to 0.9.
- 5. Device according to claim 3, wherein the conveyor device (18; 36) holding a sheet can be driven in such a manner that, during the change from the first circumferential speed (um or v31) to the second circumferential speed (u18′ or um), the sheet (23) which has been taken hold of by the conveyor device (18; 36) covers a defined distance, and wherein the change from the second circumferential speed (u18′ or um) back to the first circumferential speed (um or v31) takes place with a preselected acceleration.
- 6. Device according to claim 3, wherein the conveyor device (18; 36) comprises a suction drum (18; 36) having its circumferential surface provided with a multiplicity of openings to which suction air can be applied.
- 7. Device according to claim 3, wherein a dedicated, speed-controllable electric motor is provided as the drive (19; 47) for the conveyor device (18; 36).
- 8. Device according to claim 3, wherein the processing cylinder (14) may have different diameters (D14).
- 9. Device for conveying sheets (23; 25) in a sheet-processing machine having a machine speed, wherein in order to change a spacing (a1; a2; a3) between an end of a leading sheet (23) and a beginning of a trailing sheet (25), at least one conveyor device (18; 36) which is provided with at least one holding system for holding the sheets is provided, wherein this conveyor device (18; 36) can be driven by means of a drive (19; 47) in such a manner that the conveyor device (18; 36) can be brought from a first circumferential speed (um or v31) to a second circumferential speed (u18′ or um) and wherein a ratio of at least one circumferential speed (u18′; v31; um) with respect to said machine speed (um) can be adjusted, wherein a first conveyor device (18), which reduces the spacing (a2) between two sheets (23;25), is provided, wherein a processing cylinder (14), which is connected downstream of the first conveyor device (18), is provided, and wherein a second conveyor device (36), which increases the spacing (a3) between two sheets (23; 25), is connected downstream of the processing cylinder (14).
- 10. Device according to claim 9, wherein the first circumferential speed is zero.
Priority Claims (1)
Number |
Date |
Country |
Kind |
196 11 561 |
Mar 1996 |
DE |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
102e Date |
371c Date |
PCT/DE97/00523 |
|
WO |
00 |
9/17/1998 |
9/17/1998 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO97/35795 |
10/2/1997 |
WO |
A |
US Referenced Citations (8)
Foreign Referenced Citations (7)
Number |
Date |
Country |
30 07 249 |
Sep 1981 |
DE |
94 16 233 U |
Sep 1981 |
DE |
195 23 363 |
Nov 1996 |
DE |
44 13 238 A 1 |
Oct 1999 |
DE |
0 244 484 |
Nov 1987 |
EP |
0 731 046 |
Sep 1996 |
EP |
WO 092012079A |
Jul 1992 |
WO |