The invention relates to methods and devices intended for mounting a floor on the beams of a beam structure during the construction or the renovation of a building.
The invention furthermore relates to a floor cassette for the construction of a floating floor in a building. This floor cassette will mostly be used for the construction of new wooden buildings.
A floating floor is a floor that is not fastened to the fixed structure of the building, which gives the floor advantageous acoustic characteristics, whilst allowing long spans
A beam structure is a set of beams, often wooden beams, mounted in a parallel manner and forming the separation between two levels of a building. Spacers, often wooden spacers, are fixed between the beams to impart stiffness to the structure. It is conventional for a floor to be mounted directly on the beams. The direct contact between the floor and the beam structure results in a structure that has mediocre acoustic behavior.
Systems for executing a floating floor that is not in direct contact with the beams of the beam structure are known. In particular, the document GB 2451686 describes a device that enables the floor to be not directly attached to the beam structure. The device is mounted between two beams and itself carries a floating upright that in turn supports the floor. This device suffers from a number of drawbacks: it is formed from a thin steel plate that has a low resistance to the high forces exerted on the floor. The resistance to transverse vibrations is also low given the manner in which the device is fixed to the beam. The floating uprights must be provided with transverse channels to provide access to transverse reinforcing bars, placed under the devices that support the uprights, which further weakens the system. This particular configuration results in a system of high technical complexity and that is thus relatively uneconomic, without guaranteeing convincing acoustic results.
In the construction of wooden buildings, one solution for separating two successive storeys consists in laying floor cassettes in the form of a closed or open box comprising a panel provided with longitudinal and parallel beams fixed to a surface of the panel. Closed boxes comprise a second panel mounted parallel to the first panel, the beams then being placed between the two panels. This type of box is generally not the optimum from an acoustic point of view.
The present invention relates to methods and devices as described in the claims.
According to a first aspect, the invention relates to a method for mounting a floating floor on a beam structure comprising a plurality of parallel beams, the method comprising the following steps:
According to one embodiment of the method, at least one fixing element is an angle-bracket-shaped element, comprising said vertical part and a horizontal part, the horizontal part being configured to be fixed to the upper surface of a beam and the vertical part being configured to be fixed at least to a lateral wall of the same beam, the support being connected to the vertical part of the angle-bracket-shaped element, the combined height of the joists and the acoustic elements being such that the upper surface of the joists is situated at a greater height than the horizontal parts of the angle-bracket-shaped elements of the devices.
In the latter embodiment, the support may be uniform with the fixing element or the fixing elements. Still in this embodiment, the fixing elements may comprise a second horizontal part that supports the support and the support may be attached to the second horizontal part or can pivot relative to the second horizontal part about an essentially vertical axis.
Still in this embodiment, one or more of the devices may take the form of a stirrup configured to be mounted between two adjacent beams, in which:
According to another embodiment, the fixing element is an angle-bracket-shaped element, comprising a vertical part and a horizontal part, the vertical part being configured to be fixed at least to a lateral wall of a beam, the horizontal part being configured to carry the support. In this latter embodiment, the support may be attached to the horizontal part or can pivot relative to the horizontal part about an essentially vertical axis.
Still in this latter embodiment, one or more of the devices may take the form of a stirrup configured to be mounted on the beam structure between two adjacent beams, in which:
The ends of the stirrup-shaped device may be attached to the central part and oriented at obtuse angles different from 180° defined relative to the central part in a horizontal plane when the device is installed on the beam structure, said angles being opposite each other. The central part of the stirrup-shaped device may be formed by a steel or wooden bar.
The central part of the stirrup-shaped device may comprise two parts, one being movable relative to the other so as to render the length of the central part adjustable. According to one specific embodiment, the two parts of the central part in the form of bars, the first part being movable inside the second part.
In one embodiment of the method of the invention, one or more of the devices is made from a steel plate, or formed by assembling a plurality of parts of a steel plate.
One or more of the devices may be configured to be mounted on a single beam, the device comprising a support connected on one side to the vertical part of the fixing element.
According to one embodiment of the method, the devices comprise at least one stirrup and at least one of the joists is not mounted in the middle of the central part of the stirrups that support said joist.
According to a preferred embodiment, the method further comprises placing an insulating material between a plurality of pairs of adjacent beams (i.e. between the two beams of each pair).
The insulating material may be retained in place by support means that are connected to the devices. According to one specific embodiment, the placing of the insulating material comprises the steps consisting in:
According to another embodiment, placing the insulating material comprises the steps consisting of:
The invention also relates to a device usable in the method according to the invention, the device comprising:
The invention also relates to a floating floor structure to be mounted on the beams of a beam structure, said structure comprising:
According to a preferred embodiment, the floating floor structure further comprises an insulating material mounted between a plurality of pairs of adjacent beams (i.e. between the two beams of each pair).
The insulating material may take the form of elements in said insulating material that are maintained in place by support means connected to the devices. According to one embodiment of the floating floor structure, the support means comprise one or more laths suspended under the devices, the laths being transverse relative to the devices. According to another embodiment of the floating floor structure, the support means comprise one or more strips that have straight parts to support the elements in said insulating material and parts that are bent around the supports of the devices, the strips being transverse relative to the devices.
The invention also relates to a kit of parts for execution of the method according to the invention, comprising:
According to a preferred embodiment, the kit of parts further comprises a plurality of insulating material elements to form an insulation between a plurality of pairs of adjacent beams (i.e. between the two beams of each pair).
The kit may further comprise means for supporting the elements forming an insulation between a plurality of pairs of adjacent beams, said means being suitable for being connected to the devices.
According to one embodiment of the kit of parts, the means for supporting the elements forming an insulation between a plurality of pairs of adjacent beams comprise laths configured to be suspended under the devices whilst being oriented transversely relative to said devices.
According to another embodiment of the kit of parts, the means for supporting the elements forming an insulation between a plurality of pairs of adjacent beams comprise strips configured to be bent around the supports of the devices whilst being oriented transversely relative to said supports.
According to a second aspect, the present invention relates to a floor cassette as described in the claims. The invention relates firstly to a floor cassette for the construction of a floating floor, the floor cassette comprising a wooden base panel and a plurality of wooden beams attached to one of the surfaces of the base panel, the beams being essentially parallel to one another, wherein the floor cassette further comprises a plurality of support devices mounted between two adjacent beams, the support devices comprising two ends respectively fixed at least to a lateral wall of the two adjacent beams, and a central part connecting the two ends, the central part being configured to support the floor so that the latter is not directly attached to the beams. The beams are preferably rectangular section beams mounted upright on the surface of the base panel. The base panel is a load-bearing panel configured to rest on two lateral walls or equivalent support structures, such as two rows of support columns for example. The panel has sufficient thickness and thereby mechanical strength to serve as a base for a building level. This implies that the floor cassette itself is a structural element, that is to say a load-bearing element configured to support the loads caused by persons and objects located on a storey of a building.
According to one embodiment of the cassette according to the invention, the support devices are formed and sized so that the central parts of the support devices mounted on a plurality of pairs of adjacent beams are respectively able to support a plurality of joists configured to support the floor, a resilient material acoustic element being placed between each central part and the joist that it supports.
According to one embodiment of the cassette, a plurality of acoustic elements respectively attached to the central parts of the support devices form part of the floor cassette.
According to one embodiment, a plurality of said joists attached to the acoustic elements form part of the floor cassette.
According to one embodiment, the floor cassette comprises a part of said floor attached to the joists.
According to one embodiment, the floor cassette comprises a thermal insulation material between the base panel and the support devices and/or above the support devices.
According to one embodiment, the base panel has a rectangular shape in which the length of the base panel exceeds the length of the beams on both sides of said beams.
According to one embodiment, the beams are attached to the surface of the base panel by at least a glue.
According to one embodiment, said glue is a polyurethane-based glue applicable in liquid form and hardening with moisture from the wood and/or from the air.
According to one embodiment, the length of the floor cassette measured in the direction of the beams is between 6 and 12 m and the width of the floor cassette is between 1 and 3 m.
According to one embodiment, the support devices are mounted alternatingly on the channels formed by the beams.
According to one embodiment of the cassette, at least one end of the support devices is an angle-bracket-shaped element comprising a vertical part and a horizontal part, the horizontal part being fixed to the upper surface of a beam and the vertical part being fixed to a lateral wall of the same beam, the central part being connected to the vertical part.
According to one embodiment of the cassette, the ends comprise a second horizontal part that supports the central part.
According to one embodiment of the cassette, the ends are angle-bracket-shaped elements comprising a vertical part and a horizontal part, the vertical part being fixed to a lateral wall of a beam, the horizontal part supporting the central part of the support device.
According to one embodiment of the cassette, the ends are fastened to the central part and oriented at obtuse angles different from 180° defined relative to the central part in a horizontal plane when the floor cassette is installed, said angles being opposite one another.
According to one embodiment of the cassette, the central part of the support devices is formed by a steel or wooden bar.
According to one embodiment of the cassette, one or more of the support devices is fabricated from steel plate or formed by the assembly of a plurality of parts of a steel plate.
According to one embodiment of the cassette, the length of the central part of at least one of the support devices is adjustable when said device is removed from the floor cassette.
The invention is further related to a floating floor comprising one or more floor cassettes according to the invention.
The invention is also related to the use of one or more floor cassettes according to the invention for the construction of a floating floor.
According to a first aspect, the invention utilizes support devices intended to be mounted between two beams of the beam structure or on a single beam, so as to be able to support a floor, whilst making it possible for this floor to be not directly attached to the beam structure (floating floor). It should be noted that the various embodiments are described in the situation where the floor is positioned in an essentially horizontal manner on a beam structure, itself comprising a plurality of parallel beams disposed horizontally.
The central part 3 of the stirrups is oriented horizontally and functions as a support for a joist 7 that rests on an element 8, preferably a block of resilient material, that serves as acoustic insulation. The floor 10 is in turn supported by the joists 7. The floor 10 may for example be screwed to the joists 7. In the embodiment represented in
The joists 7 are supported by at least two stirrups 2 placed at a regular distance, for example at a distance of 2.5 m for a beam structure in which the distance between the beams 1 is approximately 40 cm. In the example shown, the joists 7 are placed in the middle of the central parts 3 of the stirrups.
A particular advantage of the invention is precisely that the joists 7 may be placed outside the central zone of the central parts 3, according to the requirements and constraints of the building. This enables great flexibility that is above all useful in the case of renovating a floor where beam structures comprising beams at variable distances are often encountered.
It is sometimes necessary to add additional beams to reinforce the structure. The appropriate placement (with some flexibility) of the joists 7 enables better distribution of the forces, which can result in a reduction of the number of beams 1 to be added. An insulating material 9 such as rock wool may be placed in the spaces located between the beams and under the stirrups/supports. In one specific embodiment of the invention, this insulating material 9 fills not only the space under the stirrups/supports but also above these elements, and therefore the spaces that are located on either side of the joists 7.
As already mentioned, an advantage of the embodiment represented in
As shown in
A number of embodiments of the stirrups 2 may be envisaged. The stirrups 2 that are represented in
An alternative is shown in
A particularly advantageous embodiment is shown in
Other embodiments that have an adjustable length may be imagined by the person skilled in the art.
Another embodiment is shown in
According to another embodiment, angle-bracket-shaped fixing elements 4 are used but the horizontal parts are not connected directly to the beams of the beam structure. Said horizontal parts serve as supports for a horizontal support. Two examples of this embodiment are shown in
The bar 15 can advantageously pivot relative to the horizontal parts 6′ about a vertical axis on pivot pins 30, whilst maintaining the contact between the bar 15 and said horizontal parts 6′. This embodiment therefore enables adjustment of the angle of the central bar 15 relative to the ends 4 so as to adapt the stirrup as a function of the distance between two beams. The feature of a horizontal support that can be pivoted relative to horizontal parts 6′ of the fixing elements 4 is not limited to the embodiments of
According to one embodiment, the insulating material 9 mounted under the stirrups 2 or elements 2′ (
The method according to the invention for mounting a floating floor on a beam structure comprises the steps of:
Moreover, the method preferably comprises placing insulating material elements 9 between a plurality of (normally all of) the pairs of adjacent beams. This insulating material is preferably a material that has acoustic insulation properties. Rockwool elements, such as mats or panels may be used. Elements of a dense insulating material, such as high-density rock wool, are preferably used. The elements 9 preferably have a density of at least 45 kg/m3. The elements 9 may be retained in place by being gripped between said beams.
According to specific embodiments of the method, the placing of the insulating material elements 9 is effected by fixing to the devices 2 or 2′ means for supporting the insulating material 9, such as the laths 35, the rods 36 or the strips 37 described above, which will improve the retention in place of the insulating material. In combination with a material of high density, this will increase the fire resistance of the building. The elements 9 essentially fill the space between two beams, at least under the devices 2 or 2′, where applicable in a manner locally interrupted at the level of the devices 2 or 2′, for example in the case of the use of strips 37, as shown in
The invention also relates to a floating floor structure mounted on a beam structure, and comprising:
The floor 10 may be made from any material available for this purpose, such as OSB (Oriented Strand Board) panels. The floor may comprise a plurality of layers. According to a specific embodiment, fiber cement panels are used for the floor 10. According to another embodiment, the floor is provided with an underfloor heating system.
The invention relates finally to a kit of parts for the construction of a floating floor on a beam structure, said kit of parts comprising:
According to specific embodiments, the kit of parts also comprises means for supporting the insulating elements 9, such as the laths 35, the rods 36 or the strips 37.
According to one specific embodiment of the method, of the floor structure and of the kit of parts according to the invention, the joists or at least some of the joists 7 are formed by a metal bar (preferably a steel bar) with a wooden part mounted on the bar. The metal part imparts better stiffness to the joist, whilst the wooden part enables the screwing on of the floor panels.
The fact that the floor 10 is not directly attached to the beams 1 of the beam structure in combination with the acoustic material element 8 allows the construction of a floor that has better vibration damping qualities. The devices that support the joists (stirrups 2 according to different embodiments described as well as devices 2′ for a single beam) are robust and enable fixing to the lateral surfaces and preferably also to the upper surfaces of the beams. These features enable the implementation of a floor that is supported only by said devices and not by the beam structure itself.
Another advantage of the invention consists in the recovery of flatness of the beams at a much lower cost and with much easier implementation than with any other prior art solution. It suffices to place the ends 4 of the devices 2 or 2′ at a common level, which represents a time saving.
Moreover, the support devices of the joists allow flexibility in terms of the placement of the joists 7 (in the middle or away from the middle for example), as well as flexibility in terms of mounting the devices 2 or 2′ on beam structures with a variable spacing between the beams.
According to a second aspect, the invention is furthermore related to a floor cassette for the construction of a floating floor, wherein the floor cassette is provided with stirrup-type support devices as described above.
In
According to a preferred embodiment, the base panel 102 extends beyond the beams by a distance D measured in the longitudinal direction of the beams 103. This distance D will preferably be the same at both ends of the beams 103. The beams 103 are fastened to the base panel 102. According to a preferred embodiment, the fastening means provided consist of a glue that is described hereinafter in relation to the method of assembling the floor cassette.
Moreover, the floor cassette of the invention comprises a plurality of support devices 2, which may be any type of the stirrup-type support device described above, each of these devices being mounted between two adjacent beams 103 so as to be able to support a floor (not represented in
According to embodiments of the invention, the support devices 2 are formed and sized so that they allow the supporting of joists oriented essentially parallel to the beams 103 and on which the floor will be mounted. At least two support devices 2 are mounted between two adjacent beams 103. The support devices 2 are preferably installed alternately in the hollows or channels formed by the beams, as shown in
The central part 3 of the support devices 2 operates as a support for a joist 117, for example in metal or in wood or in a combination of the two, which rests on an acoustic element 118, preferably a block of resilient material, which serves as acoustic insulation. The floor 100 is in its turn supported by the joists 117. The floor 100 may for example be screwed to the joists 117. The total height of the elements 118 and the joists 117 is calculated so that the floor 100 does not come into contact with the beams 103 of the floor cassettes 101. In other words, the upper surface of the joists 117 is situated at a greater height than the beams 103 of the cassette 101. The floor 100 is thereby not directly attached to the beams 103. If the ends of the support devices 2 comprise ends 4 that extend on the upper surface of the beams 103 (as is the case in
The joists 117 are supported by at least two stirrups 2 placed at a regular distance, for example at a distance of 2.5 m for a distance between the beams 103 of approximately 40 cm. In the example shown, the joists 117 are placed at the middle of the central parts 3 of the stirrups.
The preferred embodiment of a floor cassette 101 according to the invention comprises the base panel 102, the beams 103 fixed to the panel and a plurality of support devices 2 such as the stirrups fixed to the beams 103.
On site, the ends of the base panel 102 that extend beyond the beams 103 are placed on two supporting walls 11 or on any equivalent pair of support structures, e.g. two rows of pillars, or a row of pillars on one side and a wall on the other. The insulating material blocks 118, the joists 117 and the floor 100 are in this case assembled in situ. According to another embodiment, the acoustic elements 118 form part of the floor cassette 101 as produced and shipped to the site. The elements 118 may be glued to the central parts 3 of the support devices 2. According to a further embodiment, the elements 118 and the joists 117 form part of the floor cassette 101. The joists 117 may in this case be glued or retained beforehand on the elements 118 which are themselves preferably glued to the central parts 3 of the support devices 2. According to a further embodiment, the floor cassette of the invention is provided with the elements 118, the joists 117 and also a part of the floor 100, preferably a part the area of which corresponds to the area of the floor cassette. The floor part is preferably mounted on the joists 117 in a way that is known in the art for the assembly of a floor on a set of joists. After assembling a plurality of floor cassettes of this type, the various parts of the floor will preferably be connected together by appropriate connecting means.
There will advantageously be placed in the spaces located between the beams 103 and below the support devices 2 a thermally insulating material 119 such as rock wool. For example rock wool with a density of at least 35 kg/m3 may be placed during the construction of the floor using floor cassettes 101 according to the invention. This insulating material 119 may fill not only the spaces under the support devices 2 but also above these devices, thus the spaces located on either side of the joists 117. According to one embodiment, the thermally insulating material 119 forms part of a floor cassette according to the invention, and the floor cassette arriving on site is therefore provided with thermally insulating material 119 under and/or above the support devices 2.
The support devices 2 may be assembled at an angle a (not a right angle) relative to the beams 103, in the same way as shown with respect to the beams 1 of a beam structure, as shown in
The embodiments of the stirrup-type support element shown in
For example, the support device 2 shown in
The embodiments of the support 2 having a central part 3 that is pivotable relative to the ends 4, as illustrated in
Likewise, the support device that is adjustable in length, as shown in
As already mentioned, the beams 103 of a floor cassette 101 according to the invention are preferably glued to the base panel 102. In a preferred embodiment, the beams 103 are made of laminated wood and the glue used is a glue based on polyurethane (PUR), which is applied in liquid form and which hardens with moisture from the wood and/or the surrounding air, and under the impact of a contact pressure between the glued components. One glue that may be used is Jowapur® type 686.60 glue. The glue is preferably applied over the entirety of the face of the beams (full dip application) in contact with the panel by an automated process to obtain an ideal and reproducible distribution of the glue. The beams 103 are then pressed against the panel 102, for example by a mechanical press that applies the pressure required according to the specifications of the glue, for a time period necessary for the polymerization of the glue. Instead of using a mechanical press, the glued beams 103 may be pressed against the panel 102 by screws, screwed in from the panel side. The screws will remain in the finished floor cassette, in which the connection between the beams 103 and the panel 102 is therefore established by the glue and by the screws.
The use of glue based on PUR in combination with an automated process for assembling the beams 103 to the panel 102 has resulted in a structure that has a high mechanical strength compared to existing floor cassettes that have an open structure, thus without the beams being mounted between two parallel panels. This has enabled the inventors to produce floor cassettes having a span greater than 6 metres, preferably between 6 and 12 m, that necessitate only two support points (like the two walls 111 in
The invention is equally related to the use of one or more cassettes according to the invention for constructing a floating floor, and to a floating floor comprising one or more cassettes according to the invention. When applying cassettes which are provided only with the support devices 2, the above-named use is equivalent to a method comprising the steps of:
The second step of the above method is not required when cassettes are used which are already provided with acoustic elements 118. The second and third step of the above method are not required when cassettes are used which are already provided with acoustic blocks and with joists 117.
Number | Date | Country | Kind |
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2016/5097 | Feb 2016 | BE | national |
2017/5549 | Aug 2017 | BE | national |
This patent application is a continuation-in-part of PCT/EP2017/052357, filed Feb. 3, 2017, which claims priority to Belgian Application No. 2016/5097, filed Feb. 5, 2016. This application also claims priority to Belgian Application No. 2017/5549, filed Aug. 9, 2017. The entire teachings and disclosure of these applications are incorporated herein by reference thereto.
Number | Date | Country | |
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Parent | PCT/EP2017/052357 | Feb 2017 | US |
Child | 16052092 | US |