This application is the National Stage of International Application No. PCT/FI2009/050468, filed Jun. 3, 2009, and claims benefit of Finnish Application No. 20085587 filed Oct. 17, 2008.
The invention relates to a method for displaying holes to be drilled when drilling holes into rock with a rock-drilling rig having control equipment and a display belonging thereto, and measuring means for defining the direction and position of the drill rod, by using a pre-designed drilling plan that is defined using a three-dimensional coordinate system relative to the rock and that defines for each hole to be drilled a starting point and an end point in accordance with the direction of each planned hole, and in which method, for drilling the hole, a projection according to the drilling plan of the planned hole is displayed on the display of the control equipment on a transverse projection plane of the holes to be drilled, and a projection of the hole created when drilling according to the current position of the drill rod on said projection plane in accordance with a target length set for the hole.
The invention further relates to a method for directing a drill rod when drilling holes into rock with a rock-drilling rig having control equipment and a display belonging thereto, and measuring means for defining the direction and position of the drill rod, by using a pre-designed drilling plan that is defined using a three-dimensional coordinate system relative to the rock, the method defining for each hole to be drilled in the coordinate system a starting point and an end point in accordance with the direction and length of each planned hole and, for drilling the hole, a projection of the planned hole is displayed on the display of the control equipment as a line segment on a transverse projection plane of the holes and, correspondingly, a projection of the actual hole created, when drilling according to the current position of the drill rod, as a line segment on said projection plane when drilling in accordance with a target length set for the hole.
The invention further relates to equipment for displaying holes to be drilled when drilling holes into rock with a rock-drilling rig having control equipment and a display belonging thereto, and measuring means for defining the direction and position of the drill rod, by using a pre-designed drilling plan that is defined using a three-dimensional coordinate system relative to the rock and that defines for each hole to be drilled in the coordinate system a starting point and an end point in accordance with the direction and length of each planned hole, and display means for displaying on the display of the control equipment a projection of the planned hole as a line segment on a transverse projection plane of the holes and, correspondingly, a projection of the actual hole created when drilling according to the current position of the drill rod as a line segment on said projection plane when drilling in accordance with a target length set for the hole.
Today, in rock drilling a great number of holes are drilled with automatic tunnel-boring machines whose operation is based on a pre-designed drilling plan and automatic control. For performing and monitoring the drilling, the drilling plan, the positions of the drilling rig booms and the relationship of the actual drilling of holes with the plan is typically displayed on a graphical user interface of the drilling rig on a display by means of a 2D-projection view. The view displayed on the display is utilised, for instance, in positioning the drilling boom to the planned hole so that the directional symbol of the boom is exactly on top of the symbol of the planned hole.
This projection uses various simplifications, such as a fixed 5-m drilling length or an actual planned length of the drill hole. However, in known embodiments it has been necessary for the positioning of the boom, for instance, to use a fixed length and, on the other hand, in monitoring the drilling, it has been necessary to use a projection according to the actual drilling length. This projection variation has complicated the work of the user.
When using a projection corresponding to a fixed drilling length, the problem is that the relationships of the end points of the holes do not correspond to the actual situation. Correspondingly, when making a projection according to the actual length, the planned or actual holes are not comparable, and holes of different lengths and different angles may have completely similar projections on a 2D plane. Also, if a projection according to the actual hole length has not been combined with a boom symbol projection on the basis of the length of the nearest hole, the presentation is misleading to a user, since parallel and equal-length projection lines on the display do not guarantee that the planned and actual holes are in fact parallel.
A significant problem in both projection manners is also that a user not knowledgeable in trigonometry easily gets the misconception that if the hole and the end points of the boom symbols meet on the display, the actual and intended end points of the hole also meet. However, this is not always correct, and the problem occurs in special situations, in which the hole to be drilled cannot be started at the planned starting point.
It is an object of the present invention to provide a method and equipment for displaying holes planned in a drilling diagram and holes to be drilled and/or already drilled on the display of the control equipment of a rock-drilling rig, with which the relationship and relative position of the planned hole and the corresponding drilled hole is better displayed. Another object of the invention is to provide a method for directing a drill rod, with which a user may easily direct the drill rod in a desired manner so that the end point of the actual hole is at the end point of the planned hole at a sufficient accuracy.
The method of the invention for displaying holes to be drilled is characterised by
a) defining for each hole a base plane running through the end point of the hole and parallel to the projection plane, and
b) displaying with a graphical locating symbol a projection of the intersection between a hole or its extension created when drilling according to the current position of the drill rod and the defined base plane on the projection plane.
The equipment of the invention for displaying holes to be drilled is characterised in that the display means are arranged to
a) define for each hole a base plane running through the end point of the hole and parallel to the projection plane,
b) display with a graphical locating symbol in the projection an intersection between a hole or its extension created when drilling according to the current position of the drill rod and the base plane on defined for the hole.
The method of the invention for directing a drill rod is characterised by
a) defining for each hole a base plane running through the end point of the hole and parallel to the transverse plane,
b) displaying with a graphical locating symbol in the projection the intersection between a hole or its extension created when drilling according to the current position of the drill rod and the defined base plane, and
c) if the intersection of the projection of the hole created during drilling or the parallel extension thereof differs from the end point of the planned hole, performing one or both of the following operations
d) directing the drill rod until said end point of the planned hole and the symbol of the intersection of the hole created during drilling and its base plane are at the same place on the display,
e) altering the drilling length of the hole created during drilling so that on the display it ends at said intersection.
The essential idea of the invention is that when drilling on the basis of the planned hole and the position of the drill rod and when displaying the projections of the actual created hole on the same projection plane, the location of the end point of the planned hole is also illustrated to the user in relation to the location of the end point of the hole to be actually created, whereby the user sees before drilling the hole, whether the hole to be created is suitable with respect to the plan.
An advantage of the invention is that with the 2D projection of the holes, it is possible to display on the display screen the actual situation of the starting and end points of both the planned and drilled hole at a sufficient accuracy. The projections of the actual holes are mutually comparable, because a common reference depth based on the length of the round is used for them.
When a feed device together with a drill rod is positioned in such a manner that the projection lines of the target hole and planned hole are parallel and the distance between the starting points and locating marks is of the same length, a hole parallel to the planned hole is always drilled. Correspondingly, it is also possible to drill a hole that is parallel to a previously drilled actual hole. Similarly, an actual hole created when drilling in accordance with the operations will essentially end at the end point of the planned hole.
The positioning of the drill rod may also be done independent of the starting point of the hole so that when drilling the hole to a correct depth, the actual end point of the drilled hole corresponds at a sufficient accuracy to the end point of the planned hole. Further, graphical presentation provides the user with an illustrative way of adjusting the hole depth, if the hole seems to become too short or too long in comparison with what is planned.
The invention is described in more detail in the attached drawings, in which
a and 2b are schematic representations of a drilling plan in a tunnel in accordance with a known projection as seen from the top and in the direction of the tunnel,
a and 3b are schematic representations of a situation of one hole and a hole to be drilled, respectively, in accordance with the prior art as seen from the top and as a projection displayed on a display screen, and
a to 4f are schematic representations of drilling situations according to the invention as seen from the top and as projections on the display.
The rock-drilling rig 1 shown in
a and 2b show by way of example a prior-art projection based on an actual hole length.
b shows a drilling plan in the form of the tunnel profile as seen from the direction of the rock-drilling rig. Spots 19a to 21a refer to the starting points of the holes in a three-dimensional coordinate system. The drilling plan is drafted in such a manner that the drilling device begins to drill each hole from its starting point to its end point. As the directions and distance of the holes are in accordance with their actual definitions, the lines 20c and 21c that represent the direction and position of the holes and start from points 20a and 21a do not cross each other. No lines are shown for holes 19, because, according to the plan, they should be exactly parallel to the round. Thus, drilling appears clear to the user. The figure also shows the position and direction of the feed beam, whereby the position of the drill rod, that is, the starting point 22 of the drill bit is marked with a circle and, correspondingly, its length and direction with a line 22c starting from the circle. However, these do not reliably show to the user the relationship of the actual drilled hole and the planned hole.
a and 3b are schematic representations of a problem in the known presentation method.
a to 4f are schematic representations of different drilling situations from the top and correspondingly as projections shown on a display in accordance with the invention.
c, in turn, shows a situation, in which the planned hole and the hole to be drilled are parallel to each other, but at a distance from each other. This situation is displayed in
e and 4f show a situation, in which the directions of the planned hole and actual hole to be drilled differ from each other so that in reality the hole to be drilled differs from the normal of the navigation plane 17 more than the planned hole. In this situation, if a hole having the length of the planned hole were drilled, a distance x would remain between the end 20b of the formed hole and the base plane 18. This is shown in
In
In the above description and in the drawings, the invention is described by way of example only and is not in any way restricted to them. The essential thing is that when projecting the position of a hole to be drilled, the position of its end point formed on the basis of its planned length relative to the base plane of the round is presented in such a manner that the user sees from the projection, whether the end point of the hole to be drilled is on the base plane or whether it differs to either side of the base plane, so that the user may, if necessary, correct the drilling to correspond to the desired target, that is, ending the hole on the base plane. In all situations, it is naturally also possible to direct the drill rod and move its starting point in the transverse direction so that the projection of the planned hole and the projection of the hole to be created in drilling and the starting point and end point are completely on top of each other. This way, the hole is drilled in exactly its planned location. However, this is not always possible and then the required end point may be achieved by means of the invention regardless of the difference in the starting points. The projection plane may be any transverse plane to the longitudinal direction of the round, on which different projections may be defined. The projection plane is most preferably essentially perpendicular to the longitudinal direction of the round and thus also to the longitudinal direction of most of the holes. Because all holes are not parallel, it cannot be perpendicular to the longitudinal direction of all holes. The projection plane may be the earlier mentioned navigation plane, but it may also differ from it and be non-parallel to it. Similarly, the starting points of the holes need not be on the projection plane. When defining the projection, the plane extending through the planned end point of the hole is used for each hole, and all these planes are parallel to the base plane of the round. They may be the same as the base plane of the round or they may be at a distance from it depending on the end point of the hole. In practice, in most cases the base plane of parallel holes in the middle of the round is the same as the base plane of the round, but on the edges and in cutholes, the base plane differs from the base plane of the round.
Number | Date | Country | Kind |
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20085587 | Jun 2008 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2009/050468 | 6/3/2009 | WO | 00 | 12/10/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2009/150294 | 12/17/2009 | WO | A |
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20110100711 A1 | May 2011 | US |