Method and machine for automatically bending profiled elements and the like

Information

  • Patent Grant
  • 6295857
  • Patent Number
    6,295,857
  • Date Filed
    Friday, March 20, 1998
    26 years ago
  • Date Issued
    Tuesday, October 2, 2001
    23 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Crane; Daniel C.
    Agents
    • Modiano; Guido
    • Josif; Albert
    • O'Byrne; Daniel
Abstract
The machine for automatically bending profiled elements and the like comprises a line for feeding the profiled elements to be bent. Bending means are suitable to end at least a rear end of the profiled elements in a bending station which is arranged in an upper or lower position with respect to the feed line of the profiled elements. Transfer means are suitable to move the profiled elements from the feed line to the lower or upper bending station. Drawing means act at the bending station to move the profiled elements longitudinally.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a method for automatically bending the ends of profiled elements and the like, particularly rods for reinforced concrete, and to a machine for performing the method.




It is known that shaped rods, used for example to produce reinforced-concrete frames, are generally produced by means of devices which subject the rod, in coils or cut into bars, to an adapted plurality of bendings. These forming machines usually have at least one bending unit provided with a bending head which has a central pivot, an abutment and an eccentric bending pivot.




More particularly, bending machines are currently known which allow to produce, directly from coils of rod, a large number of different products, such as open or closed stirrups, circular or polygonal spirals, straight bars and the like. These machines conveniently have a plurality of elements for straightening and feeding the rod, a unit for cutting the rods to be bent and one or more bending units of the above-mentioned type arranged in series.




A specific problem that occurs in the field being considered is the need to provide rods which are bent at their opposite ends according to preset profiles. Bending both ends of the rods is in fact generally complicated and requires a relatively long time which causes limited productivity.




For this purpose, forming machines are known which have two bending heads that allow to separately bend the opposite ends of the rods. Said forming machines have a complicated structure and do not allow to form stirrups except with severe limitations.




It is also known to use machines meant to form stirrups, commonly known as stirrup benders, provided with auxiliary units which allow them to act as forming machines. These machines, however, have a very long operating time for producing rods bent at their ends and therefore cannot achieve high productivity.




SUMMARY OF THE INVENTION




The aim of the present invention is to solve the cited problem, by providing a method which allows to simply and quickly perform the automatic bending of the opposite ends of profiled elements and the like along any preset profile.




Within the scope of this aim, an object of the present invention is to provide a machine which performs said automatic bending of profiled elements and the like, has a simple and functional structure, is safely reliable in operation, highly flexible in use and capable of ensuring high productivity.




This aim and this object are both achieved, according to the invention, by the present machine for automatically bending profiled elements and the like, characterized in that it comprises a line for feeding the profiled elements to be bent; bending means which are suitable to bend at least a rear end of said profiled elements in a bending station which is arranged in a upper or lower position with respect to said feed line and lies substantially on a worktable which contains said line for feeding said profiled elements; means for transferring said profiled elements from said feed line to said bending station arranged in said lower or upper position.











BRIEF DESCRIPTION OF THE DRAWINGS




The details of the invention will become apparent from the detailed description of a preferred embodiment of the machine for automatically bending profiled elements, illustrated only by way of non-limitative example in the accompanying drawings, wherein:





FIG. 1

is a schematic side view of a first embodiment of the machine for automatically bending profiled elements according to the invention;





FIG. 2

is a similar schematic side view of a second embodiment of the bending machine according to the invention;





FIG. 3

is a similar side view of a third embodiment of the bending machine according to the invention;





FIG. 4

is a detail side view of the bending machine according to the invention, illustrating said means for drawing and transferring the profiled elements;





FIG. 5

is an identical side view of the bending machine in a different operating step;





FIGS. 6 and 7

are enlarged-scale side views of a detail of said drawing means during different operating steps;





FIG. 8

is a plan view of said drawing and transfer means which operate in the bending machine according to the invention;





FIGS. 9

,


10


,


11


and


12


are schematic side views of other embodiments of the bending machine according to the invention during different operating steps;





FIGS. 13 and 14

are partial perspective views, during different operating steps, of the bending machine, illustrating specific drawing means;





FIG. 15

is a schematic side view of another embodiment of the bending machine according to the invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




With particular reference to the above figures, the reference numeral


1


generally designates the machine for automatically bending profiled elements


2


, for example rods for reinforced concrete and the like, hereinafter referenced to as rods for the sake of simplicity.




The machine


1


has a line


3


for feeding the rods


2


to be bent. If the rods originate from coils, the machine has, in an initial region which is not shown, conventional units for feeding the rods


2


to be bent, the housing


4


whereof is partially visible; at the outlet of said feeder units, along the feed line


3


, a cutting unit


5


is provided which is also of a known type.




The bending machine is provided with bending means suitable to bend a front end


2




a


and a rear end


2




b


of the rods


2


.




In a first embodiment, shown in

FIG. 1

, said bending means are constituted by a bending unit


10


which moves between a first bending position


11


, at said feed line, and a second bending position


12


, which is lower than said upper position for feeding the rods


2


.




The bending unit


10


is substantially constituted, in a per se known manner, by a cylindrical head which can be made to rotate and is provided with a central pivot


13


and with a bending pivot


14


which is supported eccentrically, in an adjustable position, by a radial arm


15


of said head.




The bending unit


10


operates at a worktable formed by a front platform


6


which usually is or can be tilted with respect to the vertical; said platform


6


has an opening


7


from which said head of the bending unit


10


protrudes. The opening


7


is preferably provided at a recessed region of the platform


6


which has suitably inclined sides; the operating elements that protrude from the platform


6


are further covered, in the active configuration, by a suitable cover applied to said platform.




Means for transferring the rods


2


from the upper bending position


11


to the lower bending position


12


work to the side of the bending unit


10


and are generally designated by the reference numeral


20


. The transfer means


20


work at a second opening


8


which is formed in the front platform


6


(see also FIGS.


4


and


5


).




More particularly, as shown in

FIGS. 6

,


7


and


8


, the transfer means


20


have, for example, a collet with jaws


21




a,




21




b


which are supported so as to protrude transversely by corresponding arms


22




a


and


22




b


which oscillate on a same plane and are pivoted, at one end, to a shaft


23


which is supported by a frame


24


so that it can rotate about its own axis. The frame


24


is supported so that it can slide on a pair of posts


25


and can be actuated by an actuator


26


to move the collet


21




a,




21




b


between said upper and lower positions.




The jaws of the collet


21




a,




21




b


are actuated in the open and closed positions by an actuator


27


which is supported by the upper arm


22




a


and is articulated, by the stem


27




a,


to the lower arm


22




b;


the jaws


21




a,




21




b


can be provided with corresponding gaskets


28


made of elastic material which are suitable to prevent slippage and damage of the rods


2


during clamping. The upper arm


22




a


can support, so that it can rotate freely, a roller


29


which is meant to act as a support for the rods


2


, as specified hereinafter.




The arms


22




a,




22




b


of the collet are actuated elastically by respective spring elements


30




a,




30




b


which act below said arms


22




a,




22




b


in abutment against corresponding circular plates


31




a


and


31




b;


said circular plates


31




a


and


31




b


are supported by a threaded stem


32


which is coupled at the top, in a position which can be adjusted through screw means


33


, to a bracket


34


that protrudes from the frame


24


; further screw means


33




a


lock the upper circular plate


31




a


in an adjustable position.




The collet unit


21




a,




21




b


can rotate angularly, about the axis of the shaft


23


, under the actuation of another actuator


35


which is articulated to the frame


24


at one end and acts on a plane which is perpendicular to the plane of oscillation of the arms


22




a,




22




b


(FIG.


8


).




The actuator


35


is suitable to actuate the angular movement of the collet unit


21




a,




21




b


between a position which is retracted with respect to the worktable


6


and an active position which can vary with respect to said worktable


6


as a function of the position assumed by the transfer means


20


during transfer between the two upper and lower bending positions (FIG.


8


).




Between the bending unit


10


and the transfer means


20


, at the lower bending position


12


, drawing means


40


are provided which are suitable to move the rods


2


longitudinally. Said drawing means


40


are preferably constituted by at least one pair of contrarotating wheels


41




a,




41




b


which are rotatably supported through another opening


9


formed in the front platform


6


. The lower driving wheel


41




b


is rotated by a motor element


42


by means of a suitable transmission element


43


; the upper wheel


41




a


is conveniently supported by an arm


44


which can oscillate under the actuation of a corresponding actuator


45


which is articulated to a post


46


.




The upper wheel


41




a


may be mounted so that it can rotate on an axis


48


which is longitudinal with respect to the post


46


, under the actuation of a further actuator


47


which is articulated to the fixed frame


101


of the machine at one end and to the motor


42


at the opposite end and acts on a plane which is perpendicular to the plane of the wheels


41




a,




41




b.






The actuator


47


is suitable to actuate the angular movement of the wheel


41




a


between a disengagement position, which is retracted with respect to the worktable and is illustrated by the dashed line


40




a


in

FIG. 8

, and an active position, which coincides with said worktable.




The opening


9


of the drawing means


40


is conveniently covered, particularly if the wheels


41




a,




41




b


have a fixed position, by a housing which is not shown; said housing has flared sides, like the housing


4


of the feeder means, and has a slot for the passage of the rods supported by the collet


21




a,




21




b.






At the upper position, along the feed line


3


, the bending machine has a guiding channel


16


which is suitable to receive, during an operating step, the portion of the rods


2


that protrudes forward with respect to the transfer means


20


. The channel


16


has a bottom


17


which can be opened by means of a lever system


18


actuated by an actuator


19


.




The bending machine also has, at said lower position, a plurality of retractable supports


36


suitable to act as a support, during an operating step, for the portion of the rods


2


that protrudes forward with respect to the transfer means


20


. The supports


36


protrude, in the active position, from corresponding openings


37


formed in the platform


6


.




In a different embodiment, said supports


36


can slide on the worktable


6


of the machine, in corresponding openings illustrated by the dashed line


37




a


in

FIG. 1

, from a position which substantially corresponds to the rod feed line


3


to a lower position which is suitable for bending the rear end of said rods. Said movement, which is synchronized with the similar movement of the transfer means


20


, allows the controlled movement of the rods between said two positions.




Operation of the bending machine is as follows.




The rods


2


to be bent are fed along the line


3


in output from the feeder elements and initially engage, with their front end, the bending unit


10


which is arranged at the first bending position


11


in this step, as shown by the dashed line


10




a


in FIG.


1


.




The bending unit


10


produces, in a known manner, the chosen bending of the front end


2




a


of the rods. Of course, the unit


10


can perform, according to requirements, various bendings of the front end


2




a


of the rods, suitably actuating the advancement of said rods with respect to said unit


10


.




During this step, the transfer means


20


do not interfere with the worktable.




The further advancement of the rods


2


is then actuated and said rods slide by resting on the optional roller


29


of the transfer means


20


(see

FIG. 4

) and engage the channel


16


with their bent front end


2




a.


During this step, the collet unit


21




a,




21




b


is optionally in the position that allows said resting on the roller


29


.




Once the intended extension has been reached, i.e., once the linear extension of the finished shaped product has been reached, the rods


2


are gripped between the jaws of the collet


21




a,




21




b


of the transfer means


20


and then cut by means of the cutting unit


5


.




The cut rods


2


are then transferred from said upper position, at the feed line


3


, t o said lower position. During said transfer step, the wheels


41




a,




41




b


of the drawing means


40


are open in order to allow the insertion of the rods


2


between said wheels.




More specifically, the jaws of the collet


21




a,




21




b


are first retracted inside the machine, under the actuation of the actuator


35


, moved at the rods in the open configuration and again rotated into the working position (FIG.


6


); the jaws of the collect are then clamped on the rods


2


by actuating the actuator


27


.




It should be noted that the action of the springs


30




a,




30




b


that act on the arms


22




a,




22




b


allows to provide an elastic clamping of the rods


2


on the part of the jaws of the collet


21




a,




21




b.


The screws


33


,


33




a


also allow to adjust the clamping force of the springs


30




a,




30




b


as a function of the diametrical dimensions of the rods


2


.




The transfer means


20


are moved by actuating the actuator


26


, which actuates the sliding of the frame


24


, to which the arms


22




a,




22




b


of the collet unit


21




a,




21




b


are pivoted, along the posts


25


into the lower bending position, combining said transfer motion with the angular rotation of the collet so as to avoid any interference of the rods with the wheels


41




a,




41




b


of the drawing means


40


(see FIG.


8


).




Once the lower position has been reached, the collet unit


21




a,




21




b


is rotated in the opposite direction in order to insert the rods


2


between the open drawing wheels


41




a,




41




b.


The rods


2


are thus clamped between said wheels


41




a,




41




b


under the actuation of the actuator


45


and simultaneously released by the collet


21




a,




21




b.


Once the chosen bendings have been performed, in order to facilitate the extraction of the bent rods the collet


21




a,




21




b,


which is closed in the retracted position, is again rotated outward simultaneously with the retraction of the retractable supports


36


.




Once unloading has occurred, the collet


21




a,




21




b


is returned to the upper position in order to prepare for a subsequent transfer of the rods (FIG.


5


).




As an alternative, it is possible to transfer the rods


2


at the worktable, moving instead the drawing wheel


41




a


in the retracted position


40


a to avoid interference with said rods.




The wheel


41




a


is returned to the active position, in the open configuration, after the rods


2


have been transferred to the lower position.




The movement of the bending unit


10


into the second bending position


12


, arranged in the lower position, is actuated simultaneously with the transfer of the rods


2


.




The bending unit


10


can therefore provide the intended bending of the rear end


2




b


of the rods. Of course, the unit


10


can perform, according to requirements, various bendings of the rear end of the rods, as shown by the dashed line


2




c


in

FIG. 1

, appropriately actuating the longitudinal movement of said rods with respect to said unit


10


through the actuation of the drawing means


40


.




The drawing means


40


may of course differ constructively from the above description. For example, the drawing means can be constituted by suitable collet-like grip means which can move under the actuation of reciprocating means longitudinally to the rods.




Once bending of the rods has ended, the drawing wheels


41




a,




41




b


are opened and the wheel


41




a


is moved into the retracted position and, after moving downward until it is tangent to the wheel


41




b,


it protrudes again simultaneously with the retraction of the supports


36


in order to unload said rods.





FIG. 2

illustrates a second embodiment of the bending machine, in which said bending means are constituted by a first bending unit


101


, arranged in the first upper bending position


11


, and a second bending unit


102


, which is arranged in the second lower bending position


12


.




In this case, as easily understandable, the first bending unit


101


bends the front end


2




a


of the rods that are fed along the line


3


in the upper position. The rods


2


are then cut to size and transferred, as described above, to the lower position, where the second bending unit


102


bends the rear end


2




b


of the rods.





FIG. 3

illustrates a third embodiment of the bending machine, in which said bending means include a bending unit


10


, which can move between said upper and lower positions, substantially as described in the case of the first embodiment, and an auxiliary bending unit


100


, which is arranged at the same lower position in front of said transfer means


20


.




The auxiliary bending unit


100


can move in a direction which is parallel to the feed line


3


, i.e., longitudinally to the rods


2


arranged in said lower position, under the actuation of movement means which are not shown.




A first grip element


50


and a second grip element


51


of the collet type are associated with the bending units


10


and


100


, respectively, and are suitable to clamp, in a suitable operating step, the rods


2


arranged in the lower position. The first grip element


50


is arranged in a stationary position adjacent to the bending unit


10


which is arranged in said upper bending position


11


, while the second bending element


51


is arranged adjacent to the auxiliary bending unit


100


and moved together with it.




According to this embodiment, the bending machine does not have the drawing means


40


because the advancement of the rods is provided by the auxiliary bending unit


100


and by the grip element


51


associated therewith.




In practice, in this case the rods


2


to be bent are fed along the line


3


at the upper position, cut to size by the cutting unit


5


, and then transferred to the lower position by the transfer means


20


.




In the lower position, the rods


2


are clamped by the grip elements and alternately bent according to known operating methods.




In practice, the bending units


10


and


100


perform bending in alternate steps, respectively at the rear end and at the front end of the rods


2


; during said bending steps, the corresponding grip elements


50


and


51


are closed. The auxiliary bending unit


100


can further move in opposite directions so as to be able to slide in a reciprocating manner with respect to the rods


2


or draw said rods.




It should be noted that in this embodiment both ends


2




a,




2




b


of the rods are bent at the lower position. The bending unit


10


, however, can be moved into the upper position


10




a


if the machine is used to produce stirrups and the like.




In a simpler constructive variation of said third embodiment of the machine, the function of the stationary grip element


50


is performed by the collet of the transfer means


20


, leaving the working cycle substantially as described.




In conclusion, the illustrated method allows to provide in a simple and functional manner the automatic bending of the opposite ends of rods and the like according to any preset profile.




This is caused in particular by the fact that at least the bending of a rear end of the rods is performed in a bending station which is arranged in a lower position with respect to the line along which said rods are fed.




A particular advantage of this solution is that it avoids downtimes in producing rods bent at their opposite ends, since the step for feeding the rods to be bent occurs at least partially independently and in periods which partially coincide with the execution of said bending of the rear end.




The machine according to the first embodiment, shown in

FIG. 1

, allows to feed the rod at least up to the length that corresponds to the first front bend simultaneously with the active bending step performed on the previous rod in the rear part by the bending head that is in the lower position.




The second embodiment, shown in

FIG. 2

, by using two different bending units in the upper position and in the lower position, has an almost complete coverage period between the operating steps performed in said upper and lower positions. The bending of the rear end of the rods, in the lower bending station, occurs substantially simultaneously with the feeding action, with the bending of the front end and with the cutting of successive rods in the upper bending station.




A very extensive coverage period is also achieved in the third embodiment, shown in

FIG. 3

, in which the bending of the opposite ends of the rods is performed in alternate steps in the lower position, using a stationary bending unit and a movable auxiliary bending unit, while in the upper position the rods to be bent are simultaneously fed and cut to size.




Moreover, all the above solutions share the possibility to alternate the production of shaped rods with the production of straight rods, using for this purpose the time during which the bending cycles are performed. In particular, it is possible to produce the straight rods in the upper position, alternating them with the shaped rods, while said cycles for bending the previously fed shaped rods are performed in the lower position.




The straight rods thus produced may be unloaded together with the shaped rods or by using suitable separate removal means.




Another considerable advantage offered by the bending machine according to the invention is the fact that it is possible to bend the rear end of the rods without problems in terms of bulk or interference with other parts of the machine, particularly the cutting unit


5


, differently from what occurs in other currently known machines. Since said rear bending is in fact performed in a station which is lower than the upper position of the feed line


3


, along which the cutting unit


5


is arranged, the rods to be bent can move backward freely, remaining on the worktable.




Another advantage of the bending machine according to the invention is its great operating flexibility, since it is possible to provide not only said bent rods but also a wide variety of different products, such as open or closed stirrups, circular or polygonal spirals, and the like. In particular, the machine can work as a conventional stirrup bender, using a single bending unit arranged in the upper bending station along the rod feed line.




Moreover, there is no risk of jamming of the rods in the openings of the operating elements, differently from what occurs in currently known machines.





FIGS. 9

,


10


,


11


and


12


illustrate another embodiment of the bending machine, provided with a bending unit


10


which moves, at the opening


7


formed in the front platform


6


, between a first bending position


11


, arranged at the feed line


3


, and a second bending position


12


, which is preferably arranged in an upper position than said position for feeding the rods


2


.




The means


120


for transferring the rods


2


from the lower bending position


11


to the upper bending position


12


work to the side of the bending unit


10


and are constituted for example by said collet, which is actuated at the second opening


8


formed in the front platform


6


.




The transfer means


120


can move between a retracted position with respect to the worktable


6


and an active position at said worktable


6


; the transfer means


120


can also move between the two lower and upper bending positions.




The bending machine has a guiding channel


16


which is suitable to receive, during an operating step, the portion of the rods


2


that protrudes forward with respect to the transfer means


120


(FIG.


9


). The guiding channel


16


has, as mentioned, a bottom


17


which can be opened by means of a lever system


18


actuated by an actuator


19


. The guiding channel


16


, or just the bottom


17


thereof, can move under the actuation of means which are not shown in order to follow the translatory motion applied to the rods


2


between said lower bending position


11


and said upper bending position


12


.




As an alternative to the transfer means


120


, it is possible to provide locking means


220


which are supported by the guiding channel


16


, preferably in a rear position, and are suitable to clamp the rods


2


during cutting and transfer and to act as an abutment during the bending of said rods (FIG.


10


).




According to another solution, the bending machine may be provided with a plurality of said supports


36


which are retractable and preferably constituted by roller elements which are suitable to act as a support, during an operating step, for the portion of the rods


2


that protrudes forward with respect to the transfer means


120


(FIGS.


11


and


12


). The supports


36


protrude, in the active position, from the corresponding openings


37


formed in the platform


6


and can also move between a lower position and an upper position which correspond to said bending positions


11


and


12


.




The rods


2


to be bent, fed along the line


3


, initially engage with their front end the bending unit


10


which, in this step, is arranged at the first bending position


11


and performs, in the intended manner, the bending of the front end


2




a


of the rods (FIG.


9


). During this step, the transfer means


120


are in a position in which they do not interfere with the advancement of the rods.




The further advancement of the rods


2


is then actuated until, once the intended length has been reached, the rods


2


are gripped by the collet of the transfer means


120


or, as an alternative, by the locking means


220


supported by the guiding channel


16


and then cut by means of the cutting unit


5


.




The rods


2


are then transferred from said lower position


11


, arranged along the feed line


3


, to said upper position


12


. The rods


2


cut in the upper position are transferred by means of the synchronized movement of the elements that constitute the transfer means


120


, in cooperation with the coordinated movements of the guiding channel


16


or of its bottom


17


or of the supports


36


; if the transfer means


120


are not present, said transfer is due of course to the movement of the guiding channel


16


or of its bottom, which is provided with the locking means


220


that clamp the rods (FIG.


10


).




Simultaneously with the transfer of the rods


2


, the bending unit


10


is moved to the second upper bending position


12


. At this point the iron rod must be moved longitudinally. In a simpler version, the movement is provided by the manual intervention of the operator, with reference to a graduated rod


60


(

FIG. 11

) or to another suitable measurement system, such as an abutment, for measurement. Said manual intervention can be performed either directly or through suitable collet-type grip means, schematically designated by the reference numeral


140


in

FIG. 11

, which can be moved manually longitudinally to the rods.




The bending unit


10


can now produce one or more bends at the rear end


2




b


of the rods (FIG.


12


). It should be noted that during the bending step the collet of the transfer means


120


or, alternately, the locking means


220


of the guiding channel


16


keep the rods


2


appropriately clamped and also act as abutment elements.




In the embodiment shown in

FIGS. 13 and 14

there are provided drawing means


240


constituted by two contrarotating wheels


241




a,




241




b


which are rotatably supported by a plate


249


pivoted to the guiding channel


16


along one side. The lower driving wheel


241




b


is rotationally actuated by a motor element


242


supported by the plate


249


; the upper presser wheel


241


a is supported by an arm


244


which can move under the actuation of a corresponding actuator


245


which is likewise supported by the plate


249


.




The plate


249


can rotate, either manually or under the actuation of actuators which are not shown, between a raised disengagement position (

FIG. 13

) and an active position which is adjacent to the platform


6


, in which the wheels


241




a


and


241




b


are suitable to clamp the rods


2


to be drawn (FIG.


14


).




In a better embodiment, two pivots


91


, shown in

FIG. 13

, are provided on the plate


249


and enter a corresponding pair of holes


92


formed on the worktable of the machine, in order to discharge part of the stresses that act on the plate


249


and are generated during work.




As in the previous solution, the drawing means


240


start to operate after the rods have been transferred to the upper bending position (FIG.


14


).




Once the bending of the rods has ended, the drawing wheels


241




a,




241




b


are actuated so as to open, the rotating plate


249


is turned, the bottom


17


of the guiding channel


16


is opened and said rods are thus unloaded.





FIG. 15

illustrates another embodiment of the machine which is provided with said transfer means


120


but has a guiding channel


16


which is fixed in a position substantially aligned with the rod feed line


3


, at the lower bending position


11


.




In this case, after the front end


2




a


of the rods


2


has been bent and said rods have been made to advance until the intended length has been reached, the rods


2


are gripped by the collet of the transfer means


120


and then cut by means of the cutting unit


5


.




The transfer means


120


are then moved from the lower position, arranged along the feed line


3


, to the upper position, while at the same time the bending unit


10


is moved from said lower bending position


11


to the upper bending position


12


.




This produces a limited flexing of the rods


2


, which in the front part continue to rest on the bottom


17


of the guiding channel


16


, while the rear end


2




b


is bent in the raised rear part, which is gripped by the transfer means


120


, which also act as abutment elements.




In the practical embodiment of the invention, the materials employed, as well as the shape and the dimensions, may be any according to requirements.



Claims
  • 1. A method for automatically bending profiled elements comprising the steps of:feeding the profiled elements to be bent along a feed line; transferring said profiled elements from said feed line to a bending station which is arranged in a first bending position with respect to said feed line, said first bending position being in-line with said feed line; performing at least one bending of at least a first end of the profiled elements in said first bending position; transversely moving, with respect to said feed line, said profiled elements from said first position to a second position, in said bending station, which is offset with respect to said first position, without rotating said profiled elements, in order to perform at least one bending of a second end of said profiled elements, said second end being bent out of line with respect to said feed line, said moving from the first bending position to the second bending position being performed only when the at least one bending of said first end of the profiled element is terminated, said bending station comprising only two bending means, one for each respective end of said profiled element, each of said bending means being able to perform plural bendings on one of the ends of said profiled element.
  • 2. A method for automatically bending profiled elements comprising the steps of:feeding the profiled elements to be bent along a feed line; transferring said profiled elements from said feed line to a first bending station which is arranged in a first position which is offset with respect to said feed line; performing at least one bending of at least a first end of the profiled elements in said bending position; longitudinally moving said profiled elements from said first position to a second position which is also offset with respect to said feed line, in order to perform at least one bending of a second end of said profiled elements.
  • 3. A machine for automatically bending profiled elements, comprising:a feed line for feeding the profiled elements to be bent; a bending station comprising movable bending means which are suitable to bend at least a first end of said profiled elements, said bending means being movable between a first and a second position with respect to said feed line, said first position being in-line with said feed line and said second position being offset with respect to said first position, said bending station lying on a worktable which contains said line for feeding said profiled elements; said bending means bending a first end of the profiled elements at said first position and a second end thereof at said second position; and means for transferring said profiled elements from said feed line to said bending means arranged in said first or second position.
  • 4. The machine according to claim 3, further comprising drawing means which act at said first or second bending position for the transverse movement of said profiled elements.
  • 5. The machine according to claim 3, wherein said movable bending means comprise a bending unit which moves between a first bending position, arranged at said feed line, for bending the front end of said profiled elements, and a second bending position, and which is arranged in said first or second position with respect to said feed line for said profiled elements, for bending said rear end of said profiled elements.
  • 6. The machine according to claim 5, wherein said bending means further comprise an auxiliary bending unit, which is arranged at said first or second position, in front of said transfer means, and can move longitudinally to said profiled elements arranged in said first or second position in order to bend said rear end of said profiled elements.
  • 7. The machine according to claim 6, wherein a first stationary grip element and a second grip element, which can move together with said auxiliary bending unit, are respectively associated with said bending units, said grip elements being suitable to alternately clamp said profiled elements arranged in said first or second position, during the bending of a front end and of said rear end of said profiled elements, respectively, and to allow the relative motion between said profiled elements and said bending units that is required to perform the intended bending operations.
  • 8. The machine according to claim 4, wherein said drawing means are constituted by collet-type means which can move in a direction which is parallel to said feed line for said profiled elements, longitudinally to said profiled elements arranged in said first position, under the actuation of movement means.
  • 9. The machine according to claim 3, wherein said transfer means have collet-type means that protrude transversely from corresponding arms movably supported by a frame which can move, under the actuation of reciprocating actuation means, between a position at said feed line and said first or second position, at said bending station, said collet-type means being actuatable into the open and closed positions by corresponding actuator means supported by said arms.
  • 10. The machine according to claim 3, comprising, along said feed line, in front of said transfer means, a guiding channel which is suitable to receive, in an operating step, the portion of said profiled elements that protrudes forward with respect to said transfer means, said channel having a bottom which can be opened by means of a lever system which is actuated by actuation elements to unload said profiled elements.
  • 11. The machine according to claim 10, wherein said guiding channel moves between a position in which said channel is substantially aligned with said feed line and the first or second position at said position for bending the rear end of said profiled elements, so as to carry said profiled elements therewith from said position of alignment with said feed line to said first or second position for bending said rear end of said profiled elements.
  • 12. The machine according to claim 3, comprising, in front of said transfer means, a plurality of retractable supporting elements which are aligned with the first bending position and are suitable to act as a support, during an operating step, for a portion of said profiled elements that protrudes forward with respect to said transfer means.
  • 13. The machine according to claim 3, comprising a plurality of retractable supporting elements which move between a position that provides substantial alignment with said feed line and the first or second position at said position for bending the rear end of said profiled elements.
  • 14. The machine according to claim 3, wherein said transfer means can move between a position which is retracted with respect to said worktable and an active position at said worktable and are suitable to move between a position that provides substantial alignment with said feed line and the first or second position at said position for bending the rear end of said profiled elements.
  • 15. The machine according to claim 3, comprising means for locking said profiled elements during cutting.
Priority Claims (1)
Number Date Country Kind
MO97A0045 Mar 1997 IT
US Referenced Citations (7)
Number Name Date Kind
4561279 Wears Dec 1985
4563802 Benteler Jan 1986
4766756 Shiue Aug 1988
5113683 Lafrasse May 1992
5182932 Ritter Feb 1993
5197320 Saegusa Mar 1993
5228322 Del Fabro Jul 1993
Foreign Referenced Citations (3)
Number Date Country
3644482 Jul 1988 DE
0 538 595 Apr 1993 EP
93 19865 Oct 1993 WO