This application claims priority to International Application No. PCT/FR2013/050962 filed May 2, 2013 and French Patent Appln. No. 1254075 filed May 3, 2012; the entire contents of each are incorporated herein by reference.
The invention relates to a method for forming packs of flat bags, in particular flexible and long bags, continuously leaving a production line of the said bags. It concerns a machine carrying out such a method.
A certain type of bag is made of a flexible material such as paper, plastic film or a combination of the two and is intended in particular for the packaging of food products such as bread or bulk products. The format of the bag is adapted to its use in such a way that certain bags have a long and narrow shape. This is the case, for example, of bags intended for the packaging of bread baguettes.
These bags are produced on a production line which starts with a rolled sheet, then forms a bead which is flattened, cut and closed at one end by a glued flap. In certain cases, a flap is also formed at the end opposite to the one which is closed. The bag leaves this line flat on a conveyor belt, the flap being located towards the front and protruding from the conveyor belt as shown on
In certain configurations, the bag is driven vertically to a receiving table on which a stack of bags forms. The stack pushes on a square which maintains an end of the stack. Document DE 20 2004 005723 U1 shows such a configuration. Such an arrangement gives satisfaction when the speed at which the bags arrive is not too high and when the bags have a good intrinsic strength which comes from the basis weight of the film and the dimensional ratios. This is not the case for bags with a long shape. These bags have a strength which is not sufficient to stay upright against the square.
A stack forming machine comprising a conveyor extending horizontally above a receiving table is also known. The conveyor grips a front edge of a bag which arrives by pinching it and brings it above the receiving table to release it when the bag is completely above the receiving table. The bag is then stopped by an abutment in the movement axis of the bags. Such a machine is limited in speed by the fact that, above a certain speed, the bags distort and are damaged when they arrive against the abutment.
Document WO 91/08974 A1 shows a cardboard sheet cutting and stacking machine. After cutting, the sheets are accelerated to move on the table in a separate manner. Overlapping forming means allow the sheets to be slowed down and arranged in an overlapped manner. All of the sheets then move at reduced speed. The sheets are then transported by transport means to a receiving table. The sheets arrive in abutment against a cleat and are stacked on the receiving table.
When the stack is complete, the machine must be stopped to remove the stack of sheets or to evacuate the receiving table with the stack and replace the table with a new table. Such an installation is not appropriate for the production of bags due to the fact that certain bags produced in the transitory stop and restart phases which are imposed for the evacuation of the stack may not be in compliance with the quality requirements and must be downgraded.
The aim of the invention is to provide a method and a machine to form packs of bags, in particular long bags, at high rate and without interruption in the production of the bags during the evacuation of the packs.
With these targets in mind, the object of the invention is a method for forming packs of flat bags wherein a continuous line of bags moving in an oriented direction of advance is received, the bags are moved onto a receiving table on which the bags are stacked being stopped from moving in the oriented direction of advance by an abutment, characterised in that the continuous line of bags is transformed into a line of overlapped bags before stacking the latter, and the bags are separated on the receiving table by separating means comprising a separating device. During this operation, the separating device is inserted, by a movement in a separating direction perpendicular to the plane of the bags, between a preceding bag and a following bag in the overlapped line such that, when the following bag is stopped against the abutment, it is at least partially supported by the separating means.
Means are thus provided to retain on the receiving table the bags which continue to be produced while the bags stacked up to the preceding bag are evacuated. The overlapping of the bags allows a high reduction in the movement speed of the bags to be obtained. The separating device, by being inserted via the top of the line of bags, can be put into place very rapidly, without risking collision with a moving bag, the speed of which has already been reduced. The bags which continue to be produced are stored above the following bag which is retained and there is no need to interrupt their production. This allows permanent conditions to be guaranteed for the production of the bags and allows the dispersion of the characteristic properties of the bags to be limited. The separating device can be operated automatically, for example, after the passage of a predetermined number of bags since the start of the production or the previous bag evacuation operation. The packs thus formed are formatted in a reproducible and parameterisable manner. Also, as the movement speed of the bags has been reduced by the overlapping, it no longer comprises a limit for the bag production rate. High rates can therefore be reached whilst forming packs simple to handle.
In a particular manner, the following bag and the preceding bag are separated at least at the rear edges of the bags and, the separating means comprising a separating table, the separating table is inserted in the oriented direction of advance between the preceding bag and the following bag to support the following bag. The separating table supports the following bag and those which are stacked above in a very dependable manner. The insertion of the separating table can be done even if the following bag still partially bears against the preceding bag. The installation is easily adapted to bags of different lengths by simply modifying the travel of the separating table.
According to a first embodiment, the separating device is inserted up to a first level and until the preceding bag is in abutment, then the separating device is moved up to a second level maintaining the rear edge of the following bag by a flexible blade protruding in the oriented direction of advance to separate the following bag and the preceding bag at the rear edges. At the first level, the separating device maintains the conditions allowing the preceding bag to reach the abutment, therefore avoiding the exertion of a pressure on the said bag. The combination of the flexible blade and of the separating device then allows the separation of the bags to be obtained, at least at the rear edge, when the device forces the rear edges of the bags under the preceding bag to pass over the flexible blade, whereas the following bag is retained after passing the separating device. A space is thus created in which the separating table can be inserted. The first and second levels can represent a position or a force. The force has the advantage of being able to follow the continuous stacking of the bags. The position has the advantage of being simpler to control.
According to a second embodiment, also using the separating table, the following bag is separated from the preceding bag by lowering the receiving table, the separating device supporting the rear edge of at least the following bag. In this configuration, the space is created by lowering the receiving table which supports the bag pack surmounted by the preceding bag. The separating table can then be inserted to support the bags over their complete length.
According to an additional step, after the insertion of the separating table, the separating device is then retracted. The following bag and the bags which follow are thus accommodated by the separating table whilst the separating device can return to its place, waiting to separate the next pack. The retraction is for example a movement perpendicular to the oriented direction of advance and to the separating movement. The separating device is thus freed so that it can return to a position in which the device is ready to restart a cycle.
According to a third embodiment, the following bag is supported by the separating device essentially along the complete length of the bag and the receiving table is lowered, the separating device supporting the following bag. In this case, there is no separating table, the support of the bags being ensured only by the separating device. The advantage of this embodiment is that it requires fewer components; however the separating device must be calibrated to receive and support the following bag over the major part of its length. It must be possible to adapt the following bag support parts to the length of the bags. This can be done by providing different sets of support parts.
According to an improvement, the position of the continuous separating device is adjusted to maintain the upper level of the stack of bags on the following bag at a constant level. Thus the same bag receiving conditions are maintained as and when the bag pack is made up, when it is supported by the separating device.
Also, the position of the receiving table is continuously adjusted to maintain the upper level of the stack of bags at a constant level. This applies when the receiving table supports a bag pack onto which new bags are stacked.
According to an improvement, the upper level of the stack is maintained against upper transport means placed above the receiving table and accommodating the bags arriving on the stack in the oriented direction of advance up to the abutment. The upper transport means help the bags in the upper part of the stack to reach the abutment, particularly when the upper level of the stack is maintained constant by the movement of the receiving table which also maintains a light pressure between the stack and the upper transport means.
In a complementary step, after the following bag is supported, the receiving table is moved down, the bag pack supported by the receiving table is evacuated, the receiving table is moved up and the separating means are retracted to transfer the following bag to the receiving table. Thus a return is made to a position similar to the one at the start of the cycle. The formed pack can then be dealt with in various ways, by being taken manually to be packaged, by being strapped in a manual or automatic manner, or being palletized in an automated manner.
In a particular manner, the separating device is moved according to a square cycle in a plane perpendicular to the oriented direction of advance, one of the movements of the square cycle being the insertion of the separating device. Such a movement can easily be implemented by the association of two translation guide systems. The square cycle must be understood as a succession of translation steps and not as the trajectory really described by the separating device. The trajectory is more or less rectangular but could also be a parallelogram.
According to a constructive arrangement, the first transfer means move at a speed lower than the arrival speed of the bags at a distance from each other, a press down member upstream of the first transfer means moves the rear edge of a first bag in a press down direction perpendicular to the plane of the bags until a second bag which follows the first bag overlaps onto the rear edge of the first bag. By thus making a stack of overlapped bags, the speed of the said bags is reduced to a great extent, so that they can be handled later more easily. The use of a press down member is one of the possible means to obtain this overlapping.
According to an improvement, a brake near to and downstream of the press down member places the first bag against the first transfer means near to the rear edge of the said first bag. By slowing down the bag upstream, the bag is not submitted to axial compression which could cause the bag to buckle.
According to an additional improvement, the overlapped bags are placed against the first transfer means by a roller, the bag passing under the roller after it has been braked by the brake. Thus it is ensured that the overlapped bags are driven by the first transfer means.
In the case where each bag includes a folded unstuck flap to be pressed down onto the first face of the bag, the bags are placed so that they reach the first transfer means with the flap forwards and the first face oriented in the press down direction. The flap is thus maintained against the preceding bag and there is no risk of it being caught on another bag, even by sliding on the previous bag during the stacking.
The object of the invention is also a machine for forming packs of bags receiving a continuous line of bags moving in an oriented direction of advance, a receiving table on which the bags are stacked being stopped by an abutment, the machine being characterised in that it includes braking means to receive the continuous line of bags and form a line of overlapped bags on the first transfer means, the separating means receiving the line of overlapped bags from the first transfer means and comprising a separating device sliding according to a movement perpendicular to the bag plane between a retracted position and a separation position to be inserted between a preceding bag and a following bag in separation position in such a way that, when the following bag stops against the abutment, it is supported by the separating means and in that the machine uses the method as described above.
In a particular configuration, the machine comprises means for turning over bags with flaps, the turnover means including a pair of turnover transport means delimiting between them a trajectory describing approximately a U-turn. Certain bag production machines supply a line of bags where the first face, onto which the flaps are intended to be pressed down, is oriented upwards. They must then be turned over so that the first face will be placed opposite the first transfer means.
The invention will be better understood and other features and advantages of the invention will become apparent on reading the following description, the description making reference to the appended drawings where:
In the description which follows, the top and the bottom refer to the orientations in the normal position of the machine. The front edge of the bag is the one which arrives first in the bag movement direction, the rear edge being opposite to the front edge.
A machine for forming packs of bags, in compliance with a first embodiment of the invention and shown on
The turnover means 2 comprise a pair of turnover transport means 21, 22 delimiting between them a turnover trajectory describing approximately a U-turn. This turnover trajectory extends from one end of the pack forming machine to the other passing via the lower part of the machine then pressing against a wheel 23 which makes the U-turn, represented on the LH part of
Referring to
The braking means 3 comprise the first transfer means 31, the second transfer means 32, a press down member 33 and a stop roller 34. The first transfer means 31 comprise a conveyor belt a part of which extends presenting a face 310 oriented upwards in the continuity plane of the turnover transport means 2. The conveyor belt also has a ramp 311, rising in the oriented direction of advance F3, just after the first roller 212. The press down member 33 is placed opposite this ramp 311. The press down member 33 comprises a shaft 331 rotationally mounted along a transversal axis in the direction shown by arrow F2, that is in a direction accompanying the movement of the bags 1 in the oriented direction of advance F3. The shaft of the press down member 33 also comprises blades 332 curved upstream, that is in the direction opposite to arrow F2. The trajectory of the blades 332 extends in the zone included between the ramp 311 and the trajectory of the bags 1 in the oriented direction of advance F3.
The second transfer means 32 have a part which extends above the transfer zone Z and in the direction of advance above the first transfer means 31. They comprise several conveyor belts leaving passages between them for the blades 332 of the press down member 33. The brake 35 is located in the vicinity and downstream of the press down member 33, opposite the end of the ramp 311. It also comprises a rotationally mounted shaft 351 and a cam 352 protruding from the shaft. The brake 35 and the press down member 33 comprise drive means, not shown, which drive it in a synchronous manner.
The roller 34 is freely rotationally mounted around an axle also transversal. Its support 340 is movably mounted in translation to be placed at an adjustable distance in relation to the press down member 33. The roller 34 remains in contact in the direction of the first transfer means 31.
The first and second transfer means 31, 32 separate at the level of a nose 36 above the receiving table 4. The receiving table 4 can be flat but, here, it comprises a set of bars 40 placed parallel to each other in a plane substantially horizontal and in a transverse direction. The receiving table 4 is vertically slidingly mounted. The machine also comprises a transfer table 6, parallel to the receiving table 4, to receive the formed packs and supported by the receiving table 4. The transfer table 6 comprises slots in which the bars are housed when the receiving table 4 is in its lowest position. The machine also comprises a mobile ejection grid 7 in a transverse direction to make the formed and deposited pack slide on the transfer table 6 to a transverse position where it can be picked up, manually or by means not detailed here.
The machine also comprises separating means 8 including a separating device 80 and a separating table 81. The separating device 80 is placed just downstream and above the nose 36, at the outlet of the transfer means 31, 32. It comprises two subassemblies, each subassembly comprising a finger 801 extending transversally, as shown in particular on
The separating table 81 is mounted translationally mobile in the advance direction between a retraction position, as shown on
The separating means 8 also comprise a flexible blade 82 extending horizontally under the nose 36 and above the plane of the separating table 81 and protruding in the advance direction.
The pack forming machine also comprises an abutment 5 to stop the bags 1 above the receiving table 4. The abutment 5 has an abutment face 50 extending vertically with regard to the nose 36. Its position is adjustable to adjust the distance between the nose 36 and the abutment face 50 according to the length of the bags 1 to be stacked.
The pack forming machine also comprises upper transport means 9 placed above the receiving table 4. They have a horizontal face oriented downwards and intended by its movement to accompany up to the abutment 5 the bags 1 arriving on the stack in the oriented direction of advance F3. The upper transport means 9 comprise for example two looped belts 90.
The line of bags 1 from the production machine arrive in the direction of arrow F1 in such a way that the bags 1 are handled individually by the turnover transport means 21, 22, between the conveyor belts. The bags 1 follow the turnover trajectory and arrive in the transfer zone, the first face 13 being oriented downwards.
The transfer means 31, 32 are driven at a speed much lower than the turnover transport means 21, 22. Typically, the linear speed ratio is 10 to 1. This ratio is ensured either mechanically by coupling the respective drive means, or by a differentiated control of electric motors.
A first bag 1a which arrives from the turnover transport means 21, 22 remains substantially at the same speed whilst its rear edge has not left the transfer zone. When the rear edge 12 is above the ramp 311, the blades 332 of the press down member 33 push the said edge 12 downwards, in a press down direction perpendicular to the plane of the bags 1. The first bag 1a begins to slow down, due to the fact that it is in contact with the first transfer means 31. A second bag 1b, following the first bag 1a, then covers the rear edge 12 of the first bag 1a by sliding into the curved part of the blades 332. The press down member 33 retracts continuing its rotation in the direction of arrow F2. The brake 35, by turning in the same direction, presses on the first bag 1a to place it against the first transfer means 31 in the vicinity of the rear edge 12 of the said first bag 1a. It is then at the same speed as the first transfer means 31 remaining tensioned during the braking operation. The second bag 1b can continue to advance rapidly thus overlapping onto the first bag 1a, as shown on
The overlapped bags 1 are placed against the first transfer means 31 by the roller 34, the first bag 1a passing under the roller 34 after having been braked by the brake 35. They then arrive at the nose 36.
In reference to
When a pack P with a predetermined number of bags 1 is on the receiving table 4, the separating device 80 is driven in a separating direction F4 perpendicular to the plane of the bags 1 towards a separating position up to a first level so that the fingers 801 are inserted between a preceding bag 1c and a following bag 1d as shown on
Then, the separating device 80 is moved to a second level passing the flexible blade 82 which retracts then returns to its position maintaining the rear edge 12d of the following bag 1d, to separate the following bag 1d and the preceding bag 1c at the rear edges 12c, 12d. The rear edges 12 of the bags 1 in the pack P on the receiving table 4 are slightly compressed downwards. The separating table 81 is then inserted in the oriented direction of advance F3 into the open space between the preceding bag 1c and the following bag d as shown on
At the same time, the receiving table 4 is moved downwards to transfer the pack P of bags 1 to the transfer table 6 and the pack P of bags 1 is evacuated by means of the ejection grid 7, as shown on
The second embodiment of the invention, shown schematically on
In operation, after the device has reached the first level, the following bag 1d is moved away from the preceding bag 1c by lowering the receiving table 4, the separating device 80′ supporting the rear edge 12d at least of the following bag 1d. The separating table 81 is then inserted under the following bag 1d. At this time, the situation is the same as in the first embodiment and the operation continues in the same manner.
The third embodiment, shown schematically on
In operation, after the first level has been reached by the separating device 80″, the fingers 801″ support the following bag 1d essentially over the complete length of the bag. The position of the separating device 80″ is continually adjusted to maintain the upper level of the stack of bags 1 on the following bag 1d at a constant level.
The receiving table 4 can then be lowered to transfer the pack of bags 1 onto the transfer table 6. Once the pack P has been evacuated, the receiving table 4 is moved upwards under the following bag 1d then the fingers 801″ of the separating device 80″ are retracted to transfer the following bag 1d and the bags 1 above the latter onto the receiving table 4.
Number | Date | Country | Kind |
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12 54075 | May 2012 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2013/050962 | 5/2/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/164543 | 11/7/2013 | WO | A |
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Number | Date | Country |
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20 2004 005 723 | Aug 2005 | DE |
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Entry |
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PCT/FR2013/050962 International Search Report dated Aug. 26, 2013 (4 pages including English translation). |
Number | Date | Country | |
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20150118004 A1 | Apr 2015 | US |