The present invention relates to improvements to machines and methods for producing packs of rolls, in particular but not exclusively rolls of tissue paper, such as toilet rolls, kitchen towel and the like. The invention also relates to improvements to the packs of the aforesaid products.
Rolls of tissue paper, such as toilet paper, kitchen towel and the like, are usually packaged in wrapping sheets made of plastic material, i.e., in polymer film. A plurality of rolls are arranged in an ordered manner to form a geometrically ordered group, with one or more rows of rolls, each of which comprises one or more superimposed rolls. These ordered groups of rolls are wrapped in a wrapping sheet that surrounds the group of rolls laterally and that has flaps folded against the substantially flat opposite faces formed by the flat faces of the rolls, and mutually welded.
Machines for wrapping groups of rolls in wrapping sheets are described, for example, in U.S. Pat. Nos. 6,308,497, 7,707,805, 7,703,264, US 2014/0260087, and in U.S. Pat. No. 8,430,232, EP1067048, EP1312549, EP1992562, U.S. Pat. Nos. 8,727,106, 7,654,386, EP1228966.
The flaps of the wrapping sheet, mutually overlapped and folded over the substantially flat faces of the group of rolls, are welded by means of a heat welding device. Examples of welding devices are described in US 2004/0151481 and in EP 2213577, EP1539586.
The substantially flat and opposite faces of the packs thus obtained have irregular surfaces due to the thermal deformations of the plastic film caused by the heat welding. The welded area remains exposed and in some cases, can be damaged due to the handling to which the packs are subjected.
In some cases, welding defects can occur. If welding is incomplete, the pack obtained is not sealed, but can have imperfections and apertures. This can occur, for example, in the event of insufficient welding temperatures. In other cases, excessive welding temperatures can cause perforation of the plastic film, with which the wrapping sheet is produced. The wrapping sheet is usually printed, for example screen printed, with the manufacturer's brands, decorations or other technical or advertising information. Printing on the plastic film must be limited to the area of the film that is wrapped around the lateral surface of the pack, while the flaps that are folded and overlapped on the substantially flat and opposite faces of the pack must generally be free of printing, as these areas are welded.
US2012/0145733 discloses a pack for rolls of tissue paper wrapped in a welded plastic film. A handle formed by a self-adhesive sheet material is applied to the welded pack. The handle is applied to the smooth lateral surface or along a transverse weld of the pack.
U.S. Pat. No. 4,119,268 discloses a bag made of plastic material, which has two ends, respectively a bottom and an opposite top end. A self-adhesive handle is applied to the top end.
FR809693 discloses a paper pack with one end closed by means of an adhesive handle.
GB883408 discloses a pack for bread with a bottom and an opposite opening, closed with a perforated sheet.
Therefore, packs of this type have some drawbacks linked to the configuration of the welding areas.
According to a first aspect, there is provided a pack of rolls of tissue paper, comprising a geometrically ordered group of rolls and a wrapping sheet that laterally wraps the geometrically ordered group of rolls and forms folded flaps on two substantially flat and opposite faces of the pack. Moreover, it is further provided that an adhesive sheet is applied to said folded flaps of at least one of the two substantially flat and opposite faces of the pack.
The substantially flat surface is, in practice, formed by the flat and exposed face or faces of the roll or rolls forming the geometrically ordered group of rolls.
The geometrically ordered group of rolls can also comprise a single roll. Preferably, the geometrically ordered group of rolls comprises a plurality of rolls, arranged in two or more rows and in one or more layers.
Preferably, the folded flaps are mutually overlapped and can be mutually welded. In other embodiments, the adhesive sheets can be used to fix the folded flaps.
Preferably, the adhesive sheets are applied to both the substantially flat and opposite faces.
The adhesive sheet or each adhesive sheet advantageously covers a wide surface of the flat face, for example at least 30%, preferably at least 50%, or at least 70%, more preferably at least 80% of the surface of the respective substantially flat face.
The adhesive sheet can be used to fix the flaps of the wrapping sheet and/or to cover the weld area of the folded and overlapped flaps, for example for aesthetic reasons, to cover any welding defects, such as holes or areas that are not completely welded. Moreover, the adhesive sheets can be printed, so as to complete the print of the wrapping sheet, normally provided on the lateral surface of the pack.
According to some embodiments, the pack comprises a holding handle. The holding handle can be formed of an elongated element, for example a strip of plastic film, paper, cardboard or other material, fixed adhesively between the adhesive sheet and the wrapping sheet that wraps the rolls. For example, the elongated element can have two ends fixed between the adhesive sheet and the substantially flat face of the pack.
In other embodiments the handle can be formed by the adhesive sheet itself, rather than consisting of a further and separate element, which is fixed adhesively to the pack by means of the adhesive sheet. For example, the handle can be formed by incisions or cuts made in a central non-adhesive area or portion of the adhesive sheet. In other embodiments, the adhesive sheet can be folded to form one or two wings applied adhesively to the substantially flat face, and a projecting portion or two projecting and folded portions, forming a handle. Holding can be facilitated by providing apertures, holes or cut-outs in the sheet.
According to a further aspect, a method for producing a pack of rolls is provided, comprising the steps of:
forming a geometrically ordered group of one or more rolls;
wrapping a wrapping sheet around the geometrically ordered group of rolls and folding and mutually overlapping flaps of said wrapping sheet on two substantially flat and opposite faces defined by the geometrically ordered group of rolls.
The method further comprises the step of applying an adhesive sheet to at least one of the substantially flat and opposite faces.
According to yet another aspect, there is provided a machine for producing packs of rolls comprising:
a wrapping station, configured and arranged to wrap a geometrically ordered group of rolls in a wrapping sheet, forming folded and overlapped flaps of said wrapping sheet on two substantially flat and opposite faces of said geometrically ordered group of rolls;
along a feed path of the geometrically ordered groups of rolls, downstream of the wrapping station with respect to the direction of feed of the geometrically ordered groups of rolls along the feed path, a station for applying adhesive sheets to at least one of said two substantially flat and opposite faces.
Disclosed herein is also a pack of rolls of tissue paper, comprising:
characterized in that an adhesive sheet that forms a handle or by means of which a handle is applied to the substantially flat face is applied to at least one of the two substantially flat and opposite faces.
Further advantageous characteristics and embodiments of the method, of the machine and of the pack are described hereunder and in the appended claims, which form an integral part of the present description.
The invention will be better understood by following the description and accompanying drawing, which shows practical embodiments. More specifically, in the drawing:
The following detailed description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. Additionally, the drawings are not necessarily drawn to scale. Also, the following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims.
Reference throughout the specification to “one embodiment” or “an embodiment” or “some embodiments” means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase “in one embodiment” or “in an embodiment” or “in some embodiments” in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
Reference 3 indicates a feed path of the packs obtained from the station 1 toward a station 2 that can comprise a bundler of known type, in which a plurality of packs are inserted in bags of larger size for subsequent transport. Reference F indicates the direction of feed of the packs from station 1 to station 2.
Characteristically, downstream of the wrapping station 1, between this latter and the bundler, a station 5 for applying adhesive sheets to the opposite substantially flat and opposite faces of the pack, produced by the wrapping station 1, is arranged.
In the embodiment of the
In some embodiments two or more pairs of heads can be provided, and at least two pairs of heads can be used simultaneously, making them operate alternately, i.e., using, for example, a first pair to apply the adhesive sheets to the packs at even positions and the other pair to apply adhesive sheets to the packs at odd positions in the flow of packs coming from the wrapping machine 1. More in general, a pair of heads applies the adhesive sheets to some packs and the other pair of heads applies the adhesive sheets to the remaining packs. This can be useful, for example, if it is desirable to provide the packs with adhesive sheets of two different types. The concept can be extended to more than two of pairs of heads and consequently to more than two different types of adhesive sheets.
In this case, to carry out the change of the consumable it is possible to provide a redundant number of pairs of heads with respect to the number of pairs operating simultaneously. For example, three pairs of heads can be provided, two operating and one standing by, which is loaded with the consumable and replaces the first one of the two operating pairs that exhausts the consumable. In this way a total redundancy (i.e. four pairs of heads) is not necessary.
It would also be possible to use heads capable of performing a change on-the-fly of the consumable.
In practical embodiments, the heads 7A-9B are labeling heads of suitable size.
Each head 7A-9B comprises an applicator blade 11 arranged with a free end thereof close to the substantially flat faces of the packs C that advance along the feed path 3. A backing web N unwound from the reel B1, and to which detachable adhesive sheets E are applied, is guided around the corner or distal edge of the applicator blade 11, so that, by synchronizing the feed movement of the backing web N with the advance of the packs C along the path 3, the adhesive sheets E are detached from the web N and are transferred to the respective substantially flat face of the pack C, close to which the distal edge of the respective blade 11 is positioned. The adhesive present on each adhesive sheet E causes gluing of the adhesive sheet E to the flat face of the pack. By arranging two heads on the two opposite sides of the feed path 3 adhesive sheets or labels E are applied to both the flat and substantially opposite faces of the pack C.
Contrary to what is represented in
While preferably two opposite adhesive sheets are applied to each pack, one on each flat face, it would also be possible to apply these adhesive sheets to only one of these faces.
The adhesive sheets E are provided with a pressure-sensitive adhesive. Any pressure-sensitive adhesive of known type, suitable to adhere to the material of which the wrapping sheet F1 is formed, can be used. In some embodiments, to improve adhesion, a pressure system, for example comprising a rubber coated roller, indicated schematically with 12 in
The method for producing the packs of rolls is illustrated in detail in the sequence of
The wrapping sheet F1 has a width H greater than the height of each row of rolls R, so that two opposite portions of wrapping sheet F1 project from the geometrically ordered group G of rolls R. These portions are folded to form flaps F2 that are folded and turned over against the substantially flat and opposite lateral faces of the geometrically ordered group G of rolls R. The folded flaps are mutually overlapped, see
The pack thus produced can be made to pass through the welding unit 1A of the wrapping station 1. The welding unit 1A has welding members that cause heat welding of the folded flaps F2 which are overlapped to the two substantially flat and opposite faces of the pack C.
In some embodiments, the welding unit 1A can be omitted. In embodiments of the method, the welding unit can be deactivated. In the case in which the welding unit 1A is not provided, or said unit is deactivated, it is possible to use wrapping sheets made of non-thermoplastic material, such as paper, the wrapping folds of which are stabilized with the use of the adhesive sheets E. In particular, in this case the pack C can be formed of a single roll R and therefore the geometrically ordered group consists of a single roll of paper.
If the welding unit 1A is not provided or is deactivated, between this latter and the area of application of the adhesive sheets E, i.e., in the area in which the blades 11 of the heads 7A-9B are located, members to contain the folded and overlapped flaps F2 can be provided, to prevent the flaps from re-opening. For example, feed belts can be provided that remain in contact with the substantially flat and opposite faces of the pack C. Alternatively, stationary surfaces, such as stationary plates, preferably made of or coated with a material with low coefficient of friction, such as Teflon® or the like, can be provided. In this case the packs run along the plates and in contact therewith.
In the station 5 for applying the adhesive sheets, two adhesive sheets E are applied to the two substantially flat opposite faces of the pack C, as schematically illustrated in the
Preferably, each adhesive sheet E has a sufficiently large surface to cover the majority of the area of the corresponding substantially flat face to which the adhesive sheet E is applied. For example, the sheet E can reach the lateral edges of said substantially flat face. The adhesive sheet E can also have an edge shaped to follow the rounded shape of the substantially flat face to which it was applied, the rounding being present in the corners and being determined by the cylindrical shape of the packed rolls.
Each adhesive sheet E is used to cover the overlapped flaps F2, so as to protect them and to prevent their creased appearance from giving the pack C an aesthetically unappealing impression.
The adhesive sheets E further perform the function of stabilizing the folded and overlapped flaps F2. As mentioned above, these flaps could also not be thermally welded, but fixed purely through the adhesive with which each adhesive sheet E is provided. In this way a more regular pack is obtained, as the formation of creases due to the thermal effect of the welding unit 1A is avoided. Moreover, the power required for welding is saved.
When, instead, the folded and overlapped flaps F2 are thermally welded with the welding unit 1A, the adhesive sheets E still have the function of improving the aesthetic appearance of the pack C, of masking any imperfections such as holes, and of protecting the welded flaps from possible damage, made more likely by the presence of creases generated by the temperature on the wrapping sheet F1.
The presence of the adhesive sheets E on one and preferably on both the substantially flat and opposite faces of the pack C allows this latter to be provided with writing, decorations, brands or the like on all the faces, even where the weld between folded and overlapped flaps F2 prevents printing of the wrapping sheet F1.
In the embodiment of
In this embodiment, the wrapping sheet is normally not welded, as the overlapping surface of the flaps is insufficient.
The use of a wrapping sheet F1 having a size H smaller than the usual size (
In some embodiments the adhesive sheets E can be shaped so as to form a holding handle.
In some embodiments, the adhesive sheet E is folded so as to form one or two areas glued to the pack, from which a portion of sheet, detached from the pack C, projects to form the handle. This portion of sheet can have one or more openings forming a grip. In other embodiments, the handle M is formed by a strip, for example made of plastic film, the ends of which are blocked between the adhesive sheet E and the corresponding substantially flat face of the pack C. In yet other embodiments, the handle is formed by slit in the adhesive sheet E. In this case, the slit can be formed in a central area of the adhesive sheet E without glue, between two glued lateral strips.
In
In general, the handle M can be made of the same material that forms the adhesive sheet E. For example, both the handle and the adhesive sheet can be made of paper, or of plastic. When the handle is formed by an element applied by means of the adhesive sheet E but which is not an integral part thereof, as in
In general, the adhesive sheet E can have areas glued with different, more or less adhesive glues, to allow repeated opening and closing of the pack C and/or repeated lifting and lowering of the handle formed by the adhesive sheet E.
Number | Date | Country | Kind |
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102016000101958 | Oct 2016 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/055893 | 9/27/2017 | WO | 00 |