The invention relates generally to a method for depleting sodium thiocyanate (NaSCN), as well as an apparatus for carrying out this method, and a crystallized NaSCN obtained by this method.
When coal is hydrogenated to produce fuel, the resulting product usually contains a certain amount of sulphur that has to be removed. This can be done with a washing process in which a washing liquor is circulated. For example, the so-called Sulfolin process of Linde and the Stretford process provide suitable means for this. However, salts accumulate in the alkaline washing liquor. These are mainly sodium sulphate and sodium thiocyanate from the process reactions. Whereas a method for depleting sodium sulphate in the circulating solution has long been known and is applied relatively free of problems, greater difficulties for removing the NaSCN accumulating considerably more slowly are encountered. To avoid further enrichment and to comply with a maximum specified concentration, the possibility of discarding a part of the circulating solution is employed to a considerable extent. However, this is extremely undesirable for reasons of environmental protection.
The U.S. Pat. No. 3,965,243 discloses a method for obtaining NaSCN from the circulating washing liquor of a Stetford process for removing hydrogen sulphide. For this purpose a part stream of contaminated washing liquor is fed into an extraction stage in which an aliphatic solvent containing 3 to 8 carbon atoms is added to the washing liquor as extraction agent. Preferentially n-butanol (C4H9OH) is utilised as solvent that has only limited miscibility (about 20%) with water. The extraction of the NaSCN is performed, for example, in a continuous counterstream extraction with four theoretical stages, whereby preferentially 1.5 parts by volume of n-butanol and 1 part by volume of washing liquor are used. In the extraction stage the solvent removes a considerable fraction of the NaSCN and other contaminating substances out of the washing liquor, which is then subjected to a steam stripping process to remove the residual solvent.
The extract drawn out of the counterstream extraction contains mainly the solvent and a fraction of the water, as well as in particular the main fraction of the NaSCN. To separate the solvent from the aqueous phase, the extract is treated in a distillation apparatus where the n-butanol is driven out as low boiling azeotropic mixture with 42.5% of water. The condensate formed therefrom is decanted and the resulting butanol-rich fraction (80% n-butanol) is returned to the counterstream extraction as solvent, whereas the water-rich fraction (approx. 6% n-butanol) is returned to the distillation. A practically solvent-free aqueous solution of NaSCN can be drawn from the bottom of the distillation apparatus. From this a crude salt containing about 88% NaSCN is then obtained by evaporation concentration, filtration, decolorisation with active charcoal and evaporation to dryness. Pure white NaSCN is produced as marketable salt product by dissolving the crude salt in pure n-butanol, filtering the solution and then re-crystallizing. Utilisation of alternative solvents such as 2-propanol that are well miscible with water is considered to be technically feasible but not economically justified.
The EP 0074278 A1 discloses a method for recovering anthraquinone disulfonate (ADA) and vanadate from the discarded fraction of a circulating liquor of a Stretford process for gas scrubbing. Thereby the solution is brought into contact with active charcoal for separating the anthraquinone disulfonate. The vanadate is separated by contact with an anion exchanger resin. The anthraquinone disulfonate and the vanadate are thereafter washed out of the active charcoal or out of the anion exchanger resin, respectively, with an alkaline aqueous solution that is preferably heated to 25-100° C., and returned into the circulation.
The task of the present invention is to specify a method for depleting NaSCN out of circulating liquors, containing further accompanying salts, of a washing process for removing sulphur, that gives highest possible yield of a crystallized NaSCN as marketable pure product with least possible plant and operating expenditure; thereby the important chemicals for the washing process to remove sulphur, in particular the substances anthraquinone disulfonate (ADA) and sodium vanadate that act as catalysts, are to be recovered to the greatest possible extent. Furthermore, a plant for carrying out this method is to be specified.
The present invention provides a method for depleting NaSCN out of circulating liquors, containing further accompanying salts, of a washing process for removing sulphur, that gives highest possible yield of a crystallized NaSCN as marketable pure product with least possible plant and operating expenditure; thereby the important chemicals for the washing process to remove sulphur, such as the substances anthraquinone disulfonate (ADA) and sodium vanadate that act as catalysts, are to be recovered to the greatest possible extent. Furthermore, an apparatus for carrying out this method is to be specified.
A Sulfolin washing liquor after sulphate recovery typically has the following composition, where the maximum concentrations should not be exceeded:
Sodium carbonate is the utilised absorption agent for desulphurisation and is consumed in the washing process. Instead of Na2CO3 usually NaOH is fed to the washing solution; the NaOH reacts with CO2 resulting in Na2CO3 and partly NaHCO3. NaVO3 and ADA are catalysts, Na2SO4 and NaSCN are reaction products that can accumulate in the washing liquor. The Na2SO4 is usually removed from the liquor by cooling crystallization of Glauber's salt, so that its concentration in the liquor is limited by this means to the maximum value or less.
Surprisingly it has now been found that by adding certain alcohols to the washing liquor, e.g. to a Sulfolin solution or to the mother liquor of a Glauber's salt crystallization of the washing liquor, a very strong depletion of all salts except for the NaSCN can be achieved by drowning-out crystallization. These certain alcohols are those with at most 2 carbon atoms and have an anti-solvent effect on the major fraction of the salts that accompany the NaSCN in the washing liquor. Unlike the aliphatic alcohols (C3-C8) utilised in the process known from U.S. Pat. No. 3,965,243 these certain alcohols are completely miscible with the aqueous solution; the liquid phase is completely homogeneous. The miscibility to only some extent is essential to the known process in order to separate the NaSCN dissolved in the separate liquid organic phase, having at least 3 carbon atoms, from an aqueous phase by decanting the organic phase. In contrast to the known process all salts of the washing liquor, except for the NaSCN that has good solubility in the anti-solvent, have so small saturation concentrations in the anti-solvent/water mixture according to the invention, that a NaSCN solution only slightly contaminated with the accompanying salts is obtained. Only the ADA is an exception, in that a certain fraction thereof is not precipitated in the drowning-out crystallization.
It was furthermore found that through a preliminary concentration by evaporation crystallization with only subsequent addition of the anti-solvent to the obtained suspension, the ratio of the NaSCN to the other inorganic salts can be further improved to a considerable extent without resulting co-crystallization of NaSCN.
The suspension obtained in this manner is partitioned by known separating steps into crystallized mass and solution, whereby the crystallized mass can be returned to the washing process for removing sulphur. The NaSCN solution contains such a small concentration of the accompanying salts that in a subsequent NaSCN crystallization the NaSCN crystallizes selectively and thus can be obtained directly in a specifically pure form without requiring a re-crystallization. Before the NaSCN crystallization the anti-solvent can first of all be removed again from the solution and returned to the drowning-out crystallization. For this purpose the recovery of an anti-solvent/water mixture is fully sufficient.
Suitable anti-solvents include methanol and ethanol.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the embodiments illustrated therein, from
On the basis of this surprising interplay of the different solubilities it is possible to construct a process according to the present invention that is able to deplete NaSCN continuously in the washing process for removing sulphur, and at the same time to obtain NaSCN as industrial product with a purity that had not been achieved previously.
The basic action sequence of the process according to the invention is shown in
a. the separation of the product solution
b. the recovery of the anti-solvent
c. the product crystallization
The separation of the product solution, that is the NaSCN solution, from the main fraction of the accompanying salts takes place by addition of anti-solvent in a crystallization that is preceded by a preliminary crystallization in which most of the water is removed from the solution. The anti-solvent recovery comprises stripping and rectification of the anti-solvent from the NaSCN solution (both achievable in a single process unit), whereby in the depicted case the anti-solvent is not separated in completely pure state, but instead as anti-solvent/water mixture containing x % of anti-solvent. The third main functional block is the product crystallization including a stage for increasing the concentration of the solution.
The basic design of a plant for carrying out the process according to the invention is shown in
In the preliminary crystallization 10 that is operated at a temperature in the range of 60 to 130° C., optionally in the range of 80 to 100° C., most of the water fraction of the mother liquor is evaporated and removed through a water vapour exhaust line 11. Downstream of the preliminary crystallization 10 follows directly a crystallization 12, in which an anti-solvent/water mixture is added to the suspension obtained from the preliminary crystallization 10 coming through a line 24. With EtOH the anti-solvent concentration in the mother liquor is appropriately held in the range from 40 to 90 mass %, optionally from 60 to 70 mass %, for example, at 65 mass %. The crystallization 12 may be implemented as cooling crystallization and may be carried out with an operating temperature in the range of 10 to 60° C., optionally in the range of 25 to 35° C. The anti-solvent precipitates the major fraction of the accompanying salts.
The resulting suspension comprising NaSCN solution and a crystallized mass of the accompanying salts is fed through a suspension output line 13 into a separating device that is designed, for example, as a filter 14. The filtrate of the filter 14 (NaSCN solution) is taken through a filtrate output line 21 to a first rectification 23, that may be equipped with an indirect sump heater, for stripping the main fraction of the anti-solvent contained in the solution. The first rectification 23 can be operated such that an anti-solvent/water mixture can be drawn out of it, with a concentration of anti-solvent higher than given in the drowning-out crystallization 12. This mixture can be returned to the crystallization 12 through an anti-solvent/water mixture line 24.
The NaSCN solution is almost completely stripped from the anti-solvent (for example, ethanol) when it leaves the rectification 23 and can be fed through a line 25 into a facility for increasing the concentration, optionally up to close to the saturation point. This may be accomplished with a falling film evaporator 26. With a considerable fraction of water, the very small fraction of remaining anti-solvent in the concentrating device is driven out and drawn off via a vapour line 27. It is possible as option to condense these vapours and feed the condensate completely or partly (depicted as broken line) into a condensate feed line 17 that leads to a dissolving unit 16. The filter cake of the filter 14 is also brought via a filter cake feed 15 into this dissolving unit 16 and dissolves completely in the condensate. Of course, this dissolution could also be performed with other provided water. The resulting solution of accompanying salts, that also contains the ADA and NaVO3 (the catalysts of the Sulfolin process) is taken, for recovering the anti-solvent as completely as possible, via a solution feed line 18 into a second rectification 19 that is optionally equipped like the first one with an indirect sump heater. Whereas the stripped solution of the accompanying salts, that is largely depleted of NaSCN, is returned from the second rectification 19 via a mother liquor return line 20 into the washing circuit 4, the anti-solvent/water mixture obtained by the stripping in the second rectification 19 can be appropriately fed via an anti-solvent/water mixture line 22 into the first rectification 23. By this means the return of the anti-solvent into the drowning-out crystallization 12 can be implemented with the desired concentration from a single plant unit.
Via a NaSCN solution feed line 28 the concentrated NaSCN solution can be taken from the falling film evaporator 26 into the NaSCN crystallization 29 that can optionally be operated at a temperature range of 35 to 60°, for example, at 40° C. The mother liquor of the NaSCN crystallization 29 is returned via a mother liquor return line 30 into the drowning-out crystallization 12, so that also the fractions of ADA and NaVO3 still contained come back into the drowning-out crystallization 12. For an almost complete recovery and return of these valuable catalysts it is therefore of no significance that in the drowning-out crystallization 12 in each case only a fraction of these catalyst materials can be separated together with the other accompanying salts out of the mother liquor.
In order to obtain also with regard to colour a crystallized NaSCN 40 that is as pure white as possible, the crystallized mass drawn out of the NaSCN crystallizer 29 through a crystallized mass draw-off line 31 is fed to a counterstream washer 32, because usually the mother liquor is coloured. From the counterstream washer 32 the crystallized NaSCN is fed through a crystallized mass feed line 33 into a separating device that may be designed as centrifuge 34. The crystallized mass freed from adhering washing liquor in the centrifuge is then taken through a crystallized mass feeder 35 into a dryer 36 and dried there. The resulting NaSCN product 40 has a purity of typically better than 99.0%, such as 99.5% or 99.9%.
Saturated NaSCN solution is conveniently utilised as washing liquor for the counterstream washer 32, and for this purpose a fraction of the washed crystallized NaSCN is dissolved in water in a salt dissolver 39. In
It is advisable to feed the washing liquor separated in the centrifuge 34 through a drain line 36 also into the salt dissolver 39, from which a washing liquor feed line 42 feeds the washing liquor into the counterstream washer 32. The withdrawal of the washing liquor takes place through a washing liquor drain line 43 conveniently into the drowning-out crystallization 12, so that practically no NaSCN is lost.
The
Changes and modifications to the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law including the doctrine of equivalents.
Number | Date | Country | Kind |
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10 2006 014 752.9 | Mar 2006 | DE | national |