Claims
- 1. A structure for an electrical switch, comprising:
a chamber housed within a solid material, said chamber filled with an actuator liquid; a plurality of switch contacts within the chamber, wherein the plurality of switch contacts are coupled to the solid material; a plurality of liquid metal globules, coupled to the plurality of switch contacts and coupled to the chamber; and a plurality of piezoelectric elements coupled to a plurality of membranes, said plurality of membranes coupled to the chamber.
- 2. The structure of claim 1, wherein the actuator liquid is inert and electrically non-conductive.
- 3. The structure of claim 1, wherein the actuating liquid is an inert, low viscosity, high boiling fluid such as 3M Fluorinert.
- 4. The structure of claim 1, wherein the plurality of piezoelectric elements are within a reservoir, said reservoir containing actuating liquid.
- 5. The structure of claim 1, wherein the one or more liquid metal globules are composed of mercury.
- 6. The structure of claim 1, wherein the plurality of membranes are coupled to a corresponding plurality of orifices, wherein an orifice of the plurality of orifices is operable to increase a rate of flow of the actuating liquid.
- 7. The structure of claim 1, wherein the plurality of membranes have a corresponding plurality of widths, said corresponding plurality of widths being greater than an extent in a non-actuating direction of the plurality of piezoelectric elements.
- 8. The structure of claim 1, wherein the plurality of piezoelectric elements are further coupled to a corresponding plurality of contacts, said plurality of contacts operable to actuate the plurality of piezoelectric elements.
- 9. The structure of claim 8, wherein each contact of the plurality of contacts comprise a first terminal coupled to a first end of a piezoelectric element and a second terminal coupled to a second end of the piezoelectric element.
- 10. The structure of claim 9, wherein the first terminal and the second terminal are separated by a dielectric.
- 11. A structure for an electrical switch, comprising:
a piezoelectric substrate layer; an actuator fluid reservoir layer coupled to the piezoelectric substrate layer, said actuator fluid reservoir layer further comprising one or more piezoelectrically actuated pusher elements; a membrane layer coupled to the actuator fluid reservoir layer, said membrane layer comprising one or more membranes coupled to the one or more piezoelectrically actuated pusher elements; a liquid metal channel layer coupled to the membrane layer; a circuit substrate layer coupled to the liquid metal channel layer; and an actuator liquid-filled chamber housed within the liquid metal channel layer, wherein the actuator liquid-filled chamber comprises one or more globules of liquid metal coupled to one or more switch contacts, said actuator liquid-filled chamber coupled to the one or more membranes.
- 12. The structure of claim 11, wherein the actuator fluid reservoir layer, piezoelectric substrate layer, membrane layer, circuit substrate layer and liquid metal channel layer may be composed of one or more of glass, ceramic, composite material and ceramic-coated material.
- 13. The structure of claim 11, wherein the actuator fluid reservoir layer further comprises a fill port, said fill port operable to be used for filling a reservoir of the actuator fluid reservoir layer with actuator fluid.
- 14. The structure of claim 11, wherein the circuit substrate layer further comprises a plurality of circuit traces and a plurality of pads operable to route one or more signals generated by actuation of one or more of the plurality of piezoelectric elements.
- 15. The structure of claim 11, wherein the actuator liquid is inert and electrically non-conductive.
- 16. The structure of claim 11, wherein the one or more liquid metal globules are composed of mercury.
- 17. The structure of claim 11, wherein the plurality of piezoelectric elements are further coupled to a corresponding plurality of contacts, said plurality of contacts operable to actuate the plurality of piezoelectric elements.
- 18. The structure of claim 17, wherein each contact of the plurality of contacts comprise a first terminal coupled to a first end of a piezoelectric element and a second terminal coupled to a second end of the piezoelectric element.
- 19. The structure of claim 18, wherein the first terminal and the second terminal are separated by a dielectric.
- 20. The structure of claim 11, wherein the plurality of membranes are coupled to a corresponding plurality of orifices, wherein an orifice of the plurality of orifices is operable to increase a rate of flow of the actuating liquid.
- 21. The structure of claim 21, wherein the plurality of orifices are located in the liquid metal channel layer.
- 22. A method for electrical switching of one or more electrical signals using a liquid metal switch, comprising:
actuating a piezoelectric element; deflecting a membrane element by the actuation of the piezoelectric element; increasing a pressure of actuator liquid by the deflection of the membrane element; and the increase in pressure of the actuator liquid breaking a liquid metal connection between a first contact and a second contact of the liquid metal switch.
- 23. The method of claim 9, wherein the piezoelectric element is actuated by an application of an electric potential applied to a first side and a second opposite side of the piezoelectric element.
- 24. The method of claim 9, wherein the liquid metal connection is maintained by a surface tension between a liquid metal and the first contact and the second contact.
- 25. The method of claim 9, wherein prior to an operation of the electrical switch, actuator fluid is added to the liquid metal switch using a fill port.
- 26. The method of claim 9, wherein an orifice is used to increase a flow rate of actuator liquid caused by the increase in pressure, said increased flow rate operable to more rapidly break the liquid metal connection.
- 27. The method of claim 9, wherein after breaking the liquid metal connection, a second liquid metal connection is established between the second contact and a third contact.
- 28. The method of claim 9, further comprising breaking the second liquid metal connection by application of a second electric potential with a polarity opposite the first electric potential, said second electric potential actuating the piezoelectric element so that a negative pressure is exerted on the membrane element thereby pulling the liquid metal to re-establish the liquid metal connection between the first contact and the second contact and break the second liquid metal connection between the third contact and the second contact.
- 29. The method of claim 9, further comprising breaking the second liquid metal connection by the use of a second piezoelectric element, a second membrane element, a second electric potential, whereby the second electric potential actuates the second piezoelectric element causing the second membrane element to deflect and increase the pressure of the actuator fluid, said actuator fluid then being operable to flow and break the second liquid metal connection.
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application is related to the following co-pending U.S. patent applications, being identified by the below enumerated identifiers and arranged in alphanumerical order, which have the same ownership as the present application and to that extent are related to the present application and which are hereby incorporated by reference:
[0002] Application 10010448-1, titled “Piezoelectrically Actuated Liquid Metal Switch”, filed May 2, 2002 and identified by Ser. No. 10/137,691;
[0003] Application 10010529-1, “Bending Mode Latching Relay”, and having the same filing date as the present application;
[0004] Application 10010531-1, “High Frequency Bending Mode Latching Relay”, and having the same filing date as the present application;
[0005] Application 10010570-1, titled “Piezoelectrically Actuated Liquid Metal Switch”, filed May 2, 2002 and identified by Ser. No. 10/142,076;
[0006] Application 10010571-1, “High-frequency, Liquid Metal, Latching Relay with Face Contact”, and having the same filing date as the present application;
[0007] Application 10010572-1, “Liquid Metal, Latching Relay with Face Contact”, and having the same filing date as the present application;
[0008] Application 10010573-1, “Insertion Type Liquid Metal Latching Relay”, and having the same filing date as the present application;
[0009] Application 10010617-1, “High-frequency, Liquid Metal, Latching Relay Array”, and having the same filing date as the present application;
[0010] Application 10010618-1, “Insertion Type Liquid Metal Latching Relay Array”, and having the same filing date as the present application;
[0011] Application 10010634-1, “Liquid Metal Optical Relay”, and having the same filing date as the present application;
[0012] Application 10010640-1, titled “A Longitudinal Piezoelectric Optical Latching Relay”, filed Oct. 31, 2001 and identified by Ser. No. 09/999,590;
[0013] Application 10010643-1, “Shear Mode Liquid Metal Switch”, and having the same filing date as the present application;
[0014] Application 10010644-1, “Bending Mode Liquid Metal Switch”, and having the same filing date as the present application;
[0015] Application 10010656-1, titled “A Longitudinal Mode Optical Latching Relay”, and having the same filing date as the present application;
[0016] Application 10010664-1, “Method and Structure for a Pusher-Mode Piezoelectrically Actuated Liquid Metal Optical Switch”, and having the same filing date as the present application;
[0017] Application 10010790-1, titled “Switch and Production Thereof”, filed Dec. 12, 2002 and identified by Ser. No. 10/317,597;
[0018] Application 10011055-1, “High Frequency- Latching Relay with Bending Switch Bar”, and having the same filing date as the present application;
[0019] Application 10011056-1, “Latching Relay with Switch Bar”, and having the same filing date as the present application;
[0020] Application 10011064-1, “High Frequency Push-mode Latching Relay”, and having the same filing date as the present application;
[0021] Application 10011065-1, “Push-mode Latching Relay”, and having the same filing date as the present application;
[0022] Application 10011121-1, “Closed Loop Piezoelectric Pump”, and having the same filing date as the present application;
[0023] Application 10011329-1, titled “Solid Slug Longitudinal Piezoelectric Latching Relay”, filed May 2, 2002 and identified by Ser. No. 10/137,692;
[0024] Application 10011344-1, “Method and Structure for a Slug Pusher-Mode Piezoelectrically Actuated Liquid Metal Switch”, and having the same filing date as the present application;
[0025] Application 10011345-1, “Method and Structure for a Slug Assisted Longitudinal Piezoelectrically Actuated Liquid Metal Optical Switch”, and having the same filing date as the present application;
[0026] Application 10011397-1, “Method and Structure for a Slug Assisted Pusher-Mode Piezoelectrically Actuated Liquid Metal Optical Switch”, and having the same filing date as the present application;
[0027] Application 10011398-1, “Polymeric Liquid Metal Switch”, and having the same filing date as the present application;
[0028] Application 10011410-1, “Polymeric Liquid Metal Optical Switch”, and having the same filing date as the present application;
[0029] Application 10011436-1, “Longitudinal Electromagnetic Latching Optical Relay”, and having the same filing date as the present application;
[0030] Application 10011437-1, “Longitudinal Electromagnetic Latching Relay”, and having the same filing date as the present application;
[0031] Application 10011458-1, “Damped Longitudinal Mode Optical Latching Relay”, and having the same filing date as the present application;
[0032] Application 10011459-1, “Damped Longitudinal Mode Latching Relay”, and having the same filing date as the present application;
[0033] Application 10020013-1, titled “Switch and Method for Producing the Same”, filed Dec. 12, 2002 and identified by Ser. No. 10/317,963;
[0034] Application 10020027-1, titled “Piezoelectric Optical Relay”, filed Mar. 28, 2002 and identified by Ser. No. 10/109,309;
[0035] Application 10020071-1, titled “Electrically Isolated Liquid Metal Micro-Switches for Integrally Shielded Microcircuits”, filed Oct. 8, 2002 and identified by Ser. No. 10/266,872;
[0036] Application 10020073-1, titled “Piezoelectric Optical Demultiplexing Switch”, filed Apr. 10, 2002 and identified by Ser. No. 10/119,503;
[0037] Application 10020162-1, titled “Volume Adjustment Apparatus and Method for Use”, filed Dec. 12, 2002 and identified by Ser. No. 10/317,293;
[0038] Application 10020241-1, “Method and Apparatus for Maintaining a Liquid Metal Switch in a Ready-to-Switch Condition”, and having the same filing date as the present application;
[0039] Application 10020242-1, titled “A Longitudinal Mode Solid Slug Optical Latching Relay”, and having the same filing date as the present application;
[0040] Application 10020473-1, titled “Reflecting Wedge Optical Wavelength Multiplexer/Demultiplexer”, and having the same filing date as the present application;
[0041] Application 10020540-1, “Method and Structure for a Solid Slug Caterpillar Piezoelectric Relay”, and having the same filing date as the present application;
[0042] Application 10020541-1, titled “Method and Structure for a Solid Slug Caterpillar Piezoelectric Optical Relay”, and having the same filing date as the present application;
[0043] Application 10030438-1, “Inserting-finger Liquid Metal Relay”, and having the same filing date as the present application;
[0044] Application 10030440-1, “Wetting Finger Liquid Metal Latching Relay”, and having the same filing date as the present application;
[0045] Application 10030521-1, “Pressure Actuated Optical Latching Relay”, and having the same filing date as the present application;
[0046] Application 10030522-1, “Pressure Actuated Solid Slug Optical Latching Relay”, and having the same filing date as the present application; and
[0047] Application 10030546-1, “Method and Structure for a Slug Caterpillar Piezoelectric Reflective Optical Relay”, and having the same filing date as the present application.