The present invention relates to a method and to a system suitable for anchoring a waterproofing liner consisting of flexible sheets of synthetic material, to a wall of a hydraulic structure of compacted loose material, for example a dam, or the sides of the embankment of a large basin for containing water or for similar uses, by means of which it is possible to provide a firm anchorage of the waterproofing liner to a laying down surface along continuous anchoring lines, both during the construction of the hydraulic structure, and subsequently, while allowing at the same time a drainage, by gravity, of the water seeped from the body of the hydraulic structure, between the waterproofing liner and the same laying down surface.
Hydraulic structures such as dams in loose material and embankments for large water basins are in general obtained by superimposing a plurality of layers of earth and/or rock, which are compacted until to form an embankment of a desired dimension and shape, provided with longitudinally and vertically extending sloped and/or horizontal surfaces.
Dams and embankments in loose material of hydraulic structures are nevertheless subject to water losses through cracks and fissures, with consequent financial harm, risk of erosion and a possible collapse of the hydraulic structure. To avoid water infiltrations and water losses through the body of a hydraulic structure, use of a waterproofing liner consisting of flexible membranes in synthetic material has been variously proposed, suitable for contact with the ground, for example membranes of PVC or resin-based materials, known as “geomembranes”, which are embedded into the mass of loose material of the hydraulic structure, or are mechanically fixed to the water facing wall.
In the past, to anchor waterproofing membranes to walls of hydraulic structures of concrete or masonry material, mechanical anchor systems have been proposed comprising metal sections fixed, by pins, directly to the concrete or masonry wall of the hydraulic structure. Mechanical systems for anchoring waterproofing liners to hydraulic structures are disclosed for example in EP 0 722 016 and U.S. Pat. No. 4,913,583.
To replace known mechanical anchoring systems, and as an alternative to the use of waterproofing membranes directly embedded into the hydraulic structure, U.S. Pat. No. 6,612,779 or corresponding EP 1.137.850 suggests to use a plurality of short anchor strips in synthetic material, which are partially embedded and retained by simple frictional forces in a transition layer of loose material, to which a waterproofing membrane in synthetic material of the same type or compatible with the synthetic material of the anchor strips is subsequently anchored by separately seaming the waterproofing membrane to each anchor strip.
As shown in
As described in U.S. Pat. No. 6,612,779, in alternative to previous solutions, the anchor strips may horizontally extend for part or the entire longitudinal length of body of the hydraulic structure, such a solution provided by separate anchor strips admittedly enables the difficulties and problems to be remedied that are inherent in the known mechanical anchoring systems, but on the other hand the solution has certain drawbacks arising from both the discontinuity of the anchoring points for the waterproofing liner and from the fact that the single anchor strips are simply retained by frictional forces in the layer of material in loose state. As in hydraulic structures of the mentioned type the liner consisting of a flexible waterproofing membrane is normally subject to the action of external forces, for example to a strong suction action exerted by the wind, the speed of which can reach and exceed 150 km/h, causing a membrane lifting pressure equal to or greater than 1500 Pa. The waterproofing membrane can be also subjected to the action of water streams or waves; therefore the use of discontinuous anchoring points has often been unsuitable because, by simply fastening the anchor strips between superimposed layers of loose material, entails the risk of the anchoring strips to be unstuck, or tear resistance being exceeded with consequent loosening and/or breakage of the waterproofing membrane.
Conversely, the use of continuous and horizontal anchor strips could involve additional problems consisting in the impossibility to drainage the water seeped from the body of the hydraulic structure between the waterproofing liner and the facing surface of the wall of the hydraulic structure; consequently the pressure of the seeped water will cause the bulging of the waterproofing liner, entailing the same risks and drawbacks previously referred to.
he main object of the present invention is to provide a method and a system that are suitable for laying down and enabling a firm anchorage of a waterproofing liner, consisting of a flexible membrane of synthetic thermoplastics, to an ample wall surface of a hydraulic structure of compacted loose material, for example to a slanted wall, such as to remedy the drawbacks inherent in previously known anchoring systems, allowing at the same time a discharge by gravity of the water seeped from the body of a hydraulic structure into the space between the waterproofing liner and the water facing surface of the hydraulic structure wall.
In particular, one object of the invention is to provide a method and a system that are suitable for firmly anchoring a waterproofing liner to a wall of a hydraulic structure of compacted loose material, by means of which it is possible to laying down the waterproofing liner both during the construction of the hydraulic structure, and subsequently, performing maintenance and/or repair operations simply, without damaging the entire anchoring system, also allowing interventions under water.
A further object of the invention is to provide a system suitable for anchoring a waterproofing liner to a wall of a hydraulic structure of the referred type, by means of which it is possible to significantly increase the anchorage surface, and consequently reducing the stress concentration and the risks of tearing and breaking the waterproofing liner.
These and further objects and advantages of the invention are achievable by a method, and by an anchor system, suitable for anchoring a waterproofing liner of synthetic material to a wall of a hydraulic structure of loose compacted material; for the purposes of the present description, the term “wall” is defined as any sloped and/or horizontal wall of any hydraulic structure of compacted loose material.
According to a first aspect of the invention a method has been provided for anchoring a waterproofing liner to a side wall which extends in a longitudinal direction of a hydraulic structure comprising compacted layers of loose material, according to which the waterproofing liner comprises flexible sheets of synthetic material fastened to the side wall, the method further comprising the steps of:
defining a laying surface of the side wall for laying down the waterproofing liner, providing the laying surface with a plurality of continuous seaming bands for the waterproofing liner, in synthetic material;
fastening the waterproofing liner to the side wall of hydraulic structure by seaming the waterproofing liner to the continuous seaming bands;
characterised by the steps of:
configuring the side wall of the hydraulic structure with a plurality of concrete curbs providing said laying surface;
anchoring the plurality of continuous seaming bands to the concrete curbs by vertically disposing the continuous seaming bands in a traverse direction from an upper to a lower position of the side wall;
laying down the waterproofing liner on the laying surface of the concrete curbs; and
anchoring the waterproofing liner to the concrete curbs by seaming the waterproofing liner to the continuous seaming bands.
According to another aspect of the invention, a method has been provided for anchoring a waterproofing liner of synthetic material, to a wall of a hydraulic structure of loose material, as defined previously, according to which the waterproofing liner is anchored to seaming bands of synthetic material fastened to the wall of the hydraulic structure, comprising the steps of:
providing a plurality of concrete curbs in a longitudinal and/or transverse direction of the wall of the hydraulic structure;
providing a plurality of spaced-apart continuous seaming bands in synthetic material for seaming the waterproofing liner, superimposing the continuous seaming bands to the concrete curbs, in which each continuous seaming band comprises a plurality of axially aligned modular strips each provided with a rear anchor part and a fore seaming part;
progressively forming each continuous seaming band by fastening the rear anchor part of each modular strip to a concrete curb, partially superimposing and seaming the fore part of each modular strip to a contiguous anchor strip previously fixed to a same concrete curb;
laying down and fixing the waterproofing liner, or part thereof, by superimposing the waterproofing liner to the concrete curbs, then seaming the waterproofing liner to said seaming bands along continuous seaming lines.
The concrete curbs can be extruded horizontally partially superimposing the curbs in contact with one another, in a longitudinal direction to the wall of the hydraulic structure; the fastening of each modular strip in a transverse direction to the concrete curbs, can be achieved by locking the rear anchor part of the modular strip between contiguous concrete curbs, in particular between a lower previously extruded curb and a subsequently extruded upper curb in a position above the former one, locking the rear anchor part of each anchor strip to the concrete curb by a layer of compacted loose material, spread behind the curb.
Subsequently, the fore part of each anchor strip is seamed to a contiguous anchor strip previously fastened to a same concrete curb. Apparatuses for extruding concrete curbs are illustrated, for example, in U.S. Pat. No. 4,217,065 and U.S. Pat. No. 6,540,435.
According to another embodiment, each concrete curb comprises a plurality of modular blocks, axially aligned according to the slope of the wall, or more in general in a direction transverse to the wall of the hydraulic structure; thus each single anchor strips is fastened to each modular block by clamping a rear part of the anchor strip between opposite ends of two contiguous modular blocks, and partially superimposing the fore part of the anchor strip to the fore part of a contiguous anchor strip previously fastened to an underlying modular concrete block, seaming each anchor strip for example close to the rear part of a contiguous anchor strip clamped between a lower modular block and an upper modular block of a same curb.
Preferably, the extrusion or casting of the single modular blocks of the concrete curbs, and formation of continuous seaming bands occur progressively, for example from the bottom to the top of the wall of the hydraulic structure; in this manner it is possible to anchor part of the waterproofing liner during the construction of the hydraulic structure. Although it is possible to use any suitable concrete material for this use, it is preferable to use water permeable porous concrete material because of the lesser rigidity thereof that permits greater flexibility compatible with the typically stiffness of an embankment of compacted loose material.
According to another aspect of the invention, a system has been provided suitable for anchoring a waterproofing liner in synthetic material to a side wall extending in a longitudinal direction of a hydraulic structure in compacted loose material, in which the waterproofing liner is fastened to continuous seaming bands in synthetic material anchored to the side wall, characterised by comprising:
a plurality of parallely arranged concrete curbs defining a laying surface for the waterproofing liner;
a plurality of continuous seaming bands extending on the concrete curbs from an upper to a lower position of the side wall;
each continuous seaming band comprising a plurality of modular anchor strips arranged in series along the seaming band, each anchor strip comprising a rear anchor portion fastened to a concrete curb, and a fore seaming portion seamed to a continuous anchor strip.
Using continuous seaming bands fastened to concrete curbs, to provide a firm anchorage of a waterproofing liner to a side wall of a hydraulic structure, in which the seaming bands transversely extend from an upper and a lower position of the side wall, permits numerous advantages, in particular:
makes it possible to maintain the waterproofing liner perfectly stretched against the wall surface to be protected, to withstand to external forces that would tend to damage the same waterproofing liner, providing a suitable spacing between contiguous seaming bands during the designing, according to specific technical requirements and/or conformation of the hydraulic structure, environmental conditions and/or mechanical features of the same waterproofing liner;
enables the risk of breakage and/or tearing in the waterproofing liner and seaming bands to be reduced, by varying the number and dimensions of the seaming bands, allowing a greater anchoring surface and a greater distribution of the stresses;
seaming the liner by continuous seaming lines further permits better positioning of the waterproofing liner, enabling the waterproofing liner to be laid down more regularly, minimising the formation of slack zones;
anchoring the liner by continuous seaming lines along transversely extending seaming bands, enables the protective liner to be laid down gradually, both vertically and horizontally, in several side by side arranged sections, or separate from one another; if the waterproofing liner is laid down by horizontal sections, after the construction and waterproofing of the lower part of the hydraulic structure has finished, it is possible to continue the construction and waterproofing of the upper part providing a secure barrier to water in the case of inundation during construction and hydraulic structure.
Lastly the use of vertically extending continuous seaming bands, crosswise a shaped wall of a hydraulic structure, provide a firm anchorage of the waterproofing liner and an appropriate discharge, by gravity, of the water seeped from the body of the hydraulic structure.
For the purposes of the present description, a “continuous seaming line” is defined as a seaming line that extends substantially for the entire length of each seaming band, between the two ends without any interruption, or with interruptions of comparatively reduced length with respect to the length of the entire seaming band, for example of the order of a few centimetres or tenth of centimetres if this is necessary for specific needs, maintaining all the advantages of the invention.
It is further pointed out that the term “seaming” defines any type of heat seaming, induction seaming or chemical seaming between the protective liner and the seaming bands, according to the chemical and physical features of the synthetic material of the liner and the same seaming bands.
According to a further version of the invention, as previously mentioned, the concrete curbs instead of being continuously extruded in a horizontal direction, superimposed on one another in the longitudinal direction of the slanted wall of the hydraulic structure, the curbs can extend vertically, i.e. in a direction transverse to the wall; in this latter case each curb consists of modular blocks of preset length, obtained for example by casting a concrete consisting of gravel of suitable granulometry mixed with a cement binder, in suitable formworks on the slanted wall of the hydraulic structure, or in suitable trenches.
In all the cases, before the extrusion of a subsequent curb, i.e. before casting a modular block positioned immediately above, thus before the seaming step, each anchor strip can be provisionally fixed to the body of the curb, or to an already cast modular block, by shot nails, ballast, or other types of anchoring system.
The use of concrete curbs extruded directly or cast during work, constitutes a rapid method of both fastening the anchor strips constituting the continuous seaming bands for the waterproofing liner, and for constructing on the water facing side of hydraulic structure a stable surface of porous concrete material having constant water permeability that may be defined during the design step, i.e. such as to enable a discharge of water seeping from the body of the hydraulic structure, making the water flow by gravity to the bottom and conveyed to a drainage system. Similarly, between vertical curbs a layer of porous concrete material can be provided for the purpose referred to above; alternatively, the waterproofing liner could be laid down directly in contact with the ground, providing a waterproofing geomembrane of synthetic material having an antipuncturing layer consisting of a suitable geotextile or technical textile, and adding if necessary a synthetic drainage material such as “geonet” to replace the drainage layer of porous concrete.
As the walls of hydraulic structures can have differently shapes, the curbs can be configured in such a manner as to make the curbs self-locking, preventing them to slide both under the pressure of the water contained in the hydraulic structure, and possible settling of the curbs and/or of the same hydraulic structure.
These and other features and advantages of the anchoring method and device for protective waterproofing liners of hydraulic structures according to the present invention, will be clearer from the following description of certain preferred embodiments, with reference to the enclosed drawings, in which:
In the embodiment in
As schematically indicated in
The seaming bands 14 extend from top to bottom in a transverse direction to the wall 12, and are anchored to a plurality of concrete curbs 15, preferably of porous concrete material permeable to water, obtained for example by extrusion or casting, which in the embodiment in
For the purposes of the present description, porous concrete material is defined as a mass of gravel, sand or other inert material, of suitable granulometry, mixed with a cement binder in correct proportions, so as to enable the drainage through open pores and interstices of the concrete, of the water that has impregnated the body of the hydraulic structure, conveying the seeped water to the bottom or to a system of discharge conduits.
The method and the system for anchoring a waterproofing liner to a wall of a hydraulic structure according to the invention are particularly suitable for constructing hydraulic works by superimposing compacted layers of earth, rock and other loose material, in which an homogeneous layer of porous concrete may be formed on the side wall facing the interior or water side, defining with the curbs 15 a laying surface for a waterproofing liner; nevertheless, other applications are not excluded.
In the embodiment under consideration, a number of porous concrete curbs 15 are extruded horizontally following longitudinal outline of the wall 12 to be lined; the curbs 15 can be extruded and the embankment 11 can be constructed gradually in successive steps, to form continuous seaming bands 14 progressively during the extrusion of the curbs and formation of the compacted layers of the embankment 11, as explained below.
Still with reference to the embodiment under consideration, and to
Once the first base curb 15.1 has been extruded and consolidated, in each of preset positions of the curb 15.1 at which the seaming bands 14 for the protective liner 13 have to form, a first modular anchor strip 14.1, consisting for example of a strip of a preset length of the same synthetic material as the waterproofing liner 13, or of compatible synthetic material, is superimposed and positioned transversely to the curb 15.1, then being folded downwards against the rear side of the curb to which it can be provisionally fastened by shot nails 17 and/or ballast material 18.
After the extrusion of the first base curb 15.1 and the superimposition and fastening to the curb of an appropriate number of anchor strips 14.1 at the zones of the wall 12 in which the seaming bands 14 have to be performed, a first layer 16.1 of loose material is laid down and compacted so as to form the body 10 of the embankment, and at the same time locking a rear anchor portion of each anchor strip 14.1 against the curb 15.1, by the layer 16.1 of compacted loose material; a second curb 15.2 is then extruded, being partially superimposed on the previously extruded base curb 15.1, definitively locking the first set of anchor strips 14.1.
More precisely, as shown in
As shown in
Thus, after laying on the curb 15.1 a first set of anchor strips 14.1 at the points in which the seaming bands 14 have to be formed, the single anchor strips 14.1 can be provisionally anchored to the curb 15.1, after a suitable hardening time, for example by shot nails 17, ballast material 18 or other anchor means, maintaining the single anchor strips 14.1 in a stretched condition; a first layer of loose material 16.1 is then laid down and compacted. After the first curb 15.1 is completed, the first anchor strips 14.1 and the first layer of material 16.1 constituting the body of the hydraulic structure 10 are laid down, a second curb 15.2 is extruded being partially superimposed to the preceding curb 15.1; in this manner a firm anchorage of the rear anchor portion 14″, 14′″, of the first set of anchor strips 14.1 is achieved, the rear anchor portion 14″, 14″ being firmly locked between opposite facing surfaces 15″ and 15′″ of two contiguous curbs 15.1 and 15.2, and by the layer of compacted loose material 16.1.
After the second curb 15.2 has been extruded, one proceeds again to lay a second set of anchor strips 14.2 in a same identical manner and axially aligned to the first set of anchor strips 14.1.
After provisionally fixing the rear anchor portion of the second set of anchor strips 14.2 to the second curb 15.2, the fore seaming portion 14′ of each strip of the second set of anchor strips 14.2 is axially laid down and fastened to a respective contiguous anchor strip 14.1 by seaming the fore edge 19 thereof for example to the fore portion 14′ of the anchor strip 14.1.
As shown in detail in
In order to prevent the various curbs 15 to move and accidentally slide along a sloped wall of the hydraulic structure, for example as a result of local settling or for other causes, the curbs 15, as shown in
Still with reference to the embodiment under consideration, after extrusion of the concrete curbs 15, positioning and seaming of the anchor strips 14.1-14.n of the set of seaming bands 14, it is possible to proceed to lay down of the single waterproofing sheets that make up the waterproofing liner 13 on the laying surface defined by the concrete curbs 15, and then seaming the single waterproofing sheets on the anchor strips 14 both with the hydraulic structure completed and during the construction.
The above will now be disclosed in greater detail with reference to
Starting from the condition of
Subsequently, as shown in
Superimposition and sealing seaming of the waterproofing sheets 13 each others and to the seaming bands 14, can be differently achieved. For example, as shown in the cross section of
If the single waterproofing sheets consists of a simple geomembrane of synthetic resin, for example PVC or another suitable plastic material, the seamings 21 and 22 can be performed with the edges of the waterproofing sheets directly overlapped in contact with one another, and/or in contact with the seaming band 14; if the single waterproofing sheets 13.1, 13.n consist of a geocomposite, i.e. comprise a geomembrane coupled with a geotextile, a band of geotextile must be previously removed along the edges to be seamed. The laying down of the entire waterproofing liner 13 can therefore be gradually performed.
With reference to
In the preceding embodiment of
Otherwise, in the case of
During laying down of an intermediate layer 24 of porous concrete, or subsequently, by suitable formworks or moulds, the single concrete curbs 23 are formed by a succession of concrete casts relative to a plurality of axially aligned modular blocks 23.1-23.n, starting from the bottom to the top, in such a manner that the fore end of each modular block 23.123.n, subsequently cast, comes to rest against the rear end of the previously cast underlying modular block.
After each modular block 23.1, 23.n is cast, a corresponding set of modular anchor strip 14.1, 14.n is laid down by superimposing the fore part 14′ thereof longitudinally to the upper surface 23′ of a respective modular block 23. As shown in
Also in this case, after casting of modular curb blocks of a number of curbs, a set of anchor strips are laid down, fixedly seamed and locked by superimposed layers of compacted loose material 16 during the construction of the hydraulic structure, to make possible the laying down of a number of waterproofing sheets, then gradually proceeding to the formation of the waterproofing liner 13.
In all cases continuous seaming bands 14 are formed that vertically extend, transversely to the length of and for the entire height of the wall 12 to be protected of any hydraulic structure, to which waterproofing sheets 14.1-14.n of synthetic material may be to sealingly fastened by continuous seaming lines, until an entire waterproofing liner is formed.
The width of the single seaming bands 14, the space between them and the modular length anchor strips 14.1, 14.n, can be of any value; in general they are defined during the design step, according to specific features or requirements of the hydraulic structure. By way of example, the width of the seaming bands 14 and of the anchor strips can be comprised between 20 and 60 cm; moreover the space between centre lines of the seaming bands 14 can be comprised between 100 and 2000 cm. Equally, the modular length of the anchor strips 14.1, 14.n can be comprised between 130 and 150 cm, according to the slope and/or the height of the wall.
Also the length of the fore seaming part and of the rear anchor part for locking to the curbs 15, or to modular blocks 23 of the anchor strips, can vary each time and can always be defined during the design step. Further, as shown in
In particular, in the case of
The anchor strip 14.n, further comprises an intermediate portion 14.2n folded downwards, clamped between opposite surfaces of the modular block 23n and of the left layer of porous concrete 24, and comprises a lower wing 14.3n between the lower surface of the modular block 23.n, and the bottom layer 16n, in which the intermediate portion 14.2n and the lower wing 14.3n define the part for locking the strip to the modular block 23n.
Further, as previously pointed out, the two ends of each anchor strip 14 protrude for a certain length from the respective ends of the modular block 23, to be seamed to the contiguous anchor strips. Also in this case, the partially superimposed lateral edges of contiguous waterproofing sheets 13.1, 13.2, can be seamed together and to the upper wings 14.1n of continuous anchor strips, as indicated by the reference numbers 21 and 22, defining continuous seaming lines for a waterproofing liner 13.
From what has been said and shown it is thus clear that a method and a system for anchoring a waterproofing liner have been provided consisting of a plurality of flexible sheets of synthetic material, which can be sealingly seamed together and to continuous seaming bands of synthetic material, ensuring in this manner a firm anchorage to a plurality of concrete curbs, which are extruded or cast and, which extend longitudinally and/or transversely to a sloped or horizontal wall to be protected of any hydraulic structure made of compacted loose material, or the like.
Thus, on the basis of what has been disclosed and shown, other modifications can be made to the disclosed method and anchoring system, without thereby departing from the claims.
Number | Date | Country | Kind |
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MI2014A000766 | Apr 2014 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/058788 | 4/23/2015 | WO | 00 |