This application is related to Australian Provisional Application No. 2020904710 filed on 17 Dec. 2020 and Australian Provisional Application No. 2020904850 filed on 24 Dec. 2020, the contents of which are incorporated herein by reference.
The disclosure relates to the field of rock recognition. The disclosed embodiments of methods and systems for rock recognition are applicable in the mining industry and may particularly find use in automated mining environments.
Mining operations require information on the distribution and properties of various types of rock in the subsurface. For example, knowledge of the subsurface distribution and properties of mineral or metal bearing rock can be particularly useful for achieving effective mining operations.
Accordingly, sensors and related technologies for sensing and identifying the distribution of mineral or metal bearing rock and/or the distribution of other rock types, form an important aspect of mining operations. These technologies form an estimate of rock hardness distribution, based on measurement samples taken from the mine site. The estimated rock hardness distribution can then be used to determine or control subsequent operations. For example, rock hardness distribution can affect blasting, and extracting of the rock at the mine site and can affect crushing, grinding, sorting, concentrating and/or beneficiation processes of the rock. Extracted rock may also be transported based on the estimated rock hardness distribution, for example from the mine site or from one processing stage or site, to another particular processing site or particular input or stock pile for a processing site. There is a continuing need for techniques for forming useful estimates.
According to an embodiment of the present disclosure, there is provided a method, comprising:
In some embodiments, the at least one drilling variable for a plurality of drilled holes across a plurality of depths may comprise a measure of mechanical specific energy (MSE). The at least one measure of the first type and/or the second type may be based on MSE.
In some embodiments, the distribution of a related or the same drilling variable across a plurality of the drilled holes may be divided into a plurality of groups and the at least one measure of the first type may be a proportion of said observations of a drill hole that are within each group. The plurality of groups may be based on variations from a mean of the drilling variable across the plurality of drilled holes.
In some embodiments, the at least one measure of a second type may comprise one or more of a minimum value, a median value, a mean value, a maximum value, a first quartile, a third quartile and one or more measures of variation. The one or more measures of variation may comprise standard deviation.
In some embodiments, the at least one measure of a second type may comprise one or more of: an average of increasing values, an average of decreasing values, a ratio of increasing values to all of the values and a ratio of decreasing values to all of the values.
In some embodiments, the at least one measure of a second type may comprise: at least one measure of central tendency of the drilling variable; and at least one measure of the distribution of the drilling variable. The at least one measure of a second type may further comprise at least one of an average of increasing values and an average of decreasing values and/or at least one of a ratio of increasing values to all of the values and a ratio of decreasing values to all of the values.
In some embodiments, outliers may be removed from the data comprising at least one drilling variable prior to determining the plurality of characteristic measures.
In some embodiments, observations may be removed from the data comprising at least one drilling variable if data comprising the observation is missing, prior to determining the plurality of characteristic measures.
In some embodiments, the output indicating the determined groups of the drilled holes may further indicate the at least one physical characteristic of rock, based on the determined groups. The at least one physical characteristic of rock may comprise rock hardness.
In some embodiments, the process of applying unsupervised learning to the plurality of characteristic measures may be configured to determine at least three groups of the drilled holes.
In some embodiments, the method further comprises causing the determined groups of the drilled holes to be provided to a controller of at least one mining apparatus operating in relation to the drilled holes. The mining apparatus may comprise at least one of an autonomous vehicle, concentrator, crusher and grinder.
In some embodiments the method includes processing rock at the location of a said drilled hole based on the output indicating the determined group of that drilled hole. Examples of processing rock include blasting, extracting, crushing, grinding, sorting, concentrating and/or beneficiation of the rock.
According to another embodiment of the present disclosure, there is provided a method, comprising:
In some embodiments the model may indicate a plurality of groups and each group indicates at least one physical characteristic of rock. The at least one physical characteristic of rock may comprise rock hardness.
In some embodiments assigning the drill hole to the group of the model determined by the unsupervised learning may comprise:
In some embodiments the at least one depth of the drill hole or the drill hole may be added to the group of the model determined from the unsupervised learning.
In some embodiments the unsupervised learning of the method of any one of previous embodiments may be re-performed in response to the addition of the at least one depth of the drill hole or the drill hole to the group of the model determined from the unsupervised learning.
According to another embodiment of the present disclosure, there is provided a non-transient computer storage comprising instructions that, when executed by a computing system, cause the computing system to perform the method of any one of the embodiments described above.
In accordance with an embodiment of the present disclosure an exemplary method for determining a model of rock hardness for an individual drill hole having a plurality of drilling variable observations (such as MSE at each 0.1 depth interval) includes:
under 100% (max) under 220,000;
In accordance with another embodiment of the present disclosure an exemplary method for determining a model of rock hardness for a mining environment includes:
Further aspects of the present disclosure and further embodiments of the aspects described in the preceding paragraphs will become apparent from the following description, given by way of example and with reference to the accompanying drawings.
a-6b illustrate graphical plots of the distribution and hardness of various types of rocks obtained from an application of unsupervised learning;
One method for estimating the distribution and properties of various rock types in the subsurface of a mine site involves methods of rock recognition that relate drilling data or “measurement-while-drilling” (MWD) data to physical properties of the rocks being drilled, in particular in a blast hole. The MWD data of a known distribution of rock types may be evaluated by geologists in order to determine a classifier, which is then used to classify any new incoming MWD data. Models that utilize this MWD data may classify the rock as having a single hardness type, for example, soft rock or hard rock. However, this process of rock recognition is often a cumbersome, inefficient and inaccurate process.
Efficiency may be gained by seeking to automate aspects of the estimation process. This presents problems in potential loss of accuracy or other potential loss of utility, due to replacing an expert (i.e. a geologist) with automation. An example problem applicable across various estimation processes is the variability of hardness within a given rock type and biases that are introduced in the MWD data, for example, as a result of different drill types being used to perform the drilling, different operators conducting the drilling, variations due to manual drilling operations, different geological properties of the drilled holes, use of different drill bit sizes while drilling or variations arising from previous blasting performed in the environment.
Inaccuracies in the identification and classification of rock types within a mining environment can have significant impacts on the downstream separation of valuable concentrates from invaluable rejects or tails. Inaccuracies can also have a significant impact on mine planning operations. For example, inappropriate discrimination of soft rock and hard rock can result in longer crushing, grinding and milling operations for mineral extraction than necessary, thereby wasting resources. In another example, misclassification of soft rock as hard rock may result in the soft rock being milled as if it was a hard rock, which may result in the grain size of the rock becoming too fine for efficient separation and recovery of valuable minerals from invaluable minerals by a concentrator. For example, the fine grain size of the rock may adversely affect froth flotation. In another example, inappropriate discrimination of soft rock and hard rock may result in inappropriate quantities of explosives being used in blasting operations. For example, misclassification of hard rock as soft rock may result in less explosives being used in blasting operations and inappropriate fragmentation of the rock for excavation.
The MWD data includes the depth in the hole when the measurement of the drilling variable was collected. The spatial location of the corresponding drilled hole is also recorded. The spatial location may be identified by any appropriate measure, for example as an absolute position (e.g. co-ordinates such a latitude and longitude), as a relative position (e.g. relative to a reference point of the mining site, which reference point may be the location of one of the drilled holes) or a combination of both. The position may be identified based on measurements from one or more suitable position sensors, for example a global position system (GPS) and/or a gyroscope and/or a ranging system for determining the location of the drilling apparatus while the drilling variables are measured. The MWD data may be received as a contiguous block of data or as a separate blocks, for example from different sensors at the same or different times.
In some embodiments, the MWD data is pre-processed 104 to remove MWD data that has the potential to reduce inaccuracy in the estimation. Removed data may include one or more of data at the top and/or bottom of the drilled hole and data that is an identifiable outlier. In some embodiments if the MWD data at a depth is identified as an outlier, then all MWD data for that hole at that depth is removed. One example of pre-processing the MWD data is described in further detail below with reference to
In some embodiments, imputation techniques 106 are applied to the data from pre-processing 104. Imputation techniques may be applied to the data to replace unavailable data measurements with measurements derived from the remaining MWD data available for the drilled hole or with a default value. The imputation techniques may be numerical or categorical techniques. Numerical imputation techniques may include replacing unavailable data measurements with a known value or a calculated median or mean value derived from the remaining MWD data for the drilled hole. In one example, unavailable data for the bit size or drill rig type of the drill may be replaced with a determined value of the drill bit size. In some embodiments, the imputation provides a replacement for observations that have been removed by pre-processing. The imputation may be applied to observations removed from the mid-portion of the drill hole (i.e. imputation is not performed in relation to removed observations at the uppermost and lowermost portions of the drill hole).
In other embodiments pre-processing and/or imputation are not performed. For example, the raw MWD data may be used in step 108.
With reference to steps 108-110 in
An example combination of drilling variables is a measure referred to as the “Mechanical Specific Energy (MSE)”, which has been found to be related to rock hardness, in particular substantially proportional to the rock hardness. Inaccuracies and biases introduced while obtaining MWD data, for example as described above, may cause significant difficulties in directly relating the MWD data to a specific rock type. Instead of directly relating MWD data, for example the data imputed from process 106, to a specific rock type, the connection between the MWD data and the rock types may be made indirectly by measures like the MSE that have a known or determinable relationship with rock hardness and therefore may be used as a proxy of rock hardness.
The MSE at various depths in each of the holes drilled in the mining environment may be calculated according to:
where F is the thrust on the drill bit (kN), A is the area removed by the drill bit (m2), N is the rotation speed of the drill bit (rps), T is the rotation torque of the drill bit (kN·m), and V is the drilling speed (m/s).
Another example of a useful combination of drilling variables that has a known or determinable relationship with rock hardness and therefore may be used as a proxy of rock hardness, is Adjusted Penetration Rate (APR). The APR at various depths in each of the holes drilled in the mining environment may be calculated according to:
where PR is the measured penetration rate, PP is the measured pull down pressure, and RP is the measured rotation pressure.
In some embodiments, the depths at which the MSE, APR or other drilling variable is determined correspond to or substantially corresponds to the depths at which MWD observation data is available (e.g. based on what is included in the raw MWD data). In other embodiments the MSE, APR or other drilling variable is determined for a subset of depths at which MWD observation data is available or by interpolation or other techniques to more depths than the MWD observation data is available.
At step 110 in
At step 112 unsupervised learning is performed on the distribution of characteristic measures to provide a rock hardness distribution model 114. One exemplary method of unsupervised learning is described in further detail below with reference to
In some embodiments the method 100 further includes processing rock from the location of one or more of the drilled holes, based on the rock hardness distribution model 114 or a part thereof. For example, the processing may be based on an output forming part of the rock hardness distribution model 114 that indicates an estimated rock hardness for the drilled hole. The estimated rock hardness may correspond to the determined group of that drilled hole. Examples of processing rock include blasting, extracting, crushing, grinding, sorting and/or concentrating the rock. For example, rock from the location of one or more drilled holes that is relatively hard may require more explosives for the bench containing the rock. In another example the duration of crushing and/or grinding of rock at the one or more drilled holes that has been extracted and transported to a processing site may be controlled based on the rock hardness information. The processing site may be at or near the mine site, or may be remote from the mine site. This control may be automatic, based on data representing the rock hardness and based on tracking the rock from the mine site to the crushing and/or grinding stages. In a further example the rock is sorted and/or blended based on hardness, for example to ensure relatively hard rock is generally separated from relatively soft rock, or blended to achieve a desired aggregate/average hardness, as appropriate to better suit downstream processing. It will be appreciated that references to rock at or from the location of a drilled hole include rock at the mine site surrounding the drilled hole.
In one embodiment, the MWD data may be pre-processed according to the method 204 illustrated in
In another example, when MWD data corresponding to a depth in the drilled hole does not include a measurement, or includes a measurement below a predetermined threshold, for one or more of the drilling variables, each measurement at the corresponding depth in the drilled hole is removed 206-210. For instance, in response to a determination that a measurement for pressure on the drill bit corresponding to a depth of 2.0 meters is below a minimum threshold (step 206), then that observation is removed from the MWD data and the observations at 2.0 meters for the other drilling variables are also removed from the MWD data. For example, each MWD data measurement for rate of penetration, revolution per minute, weight or force on the drill bit, and torque on the drill bit recorded at a depth of 2.0 m is removed from the MWD data set in addition to removing the measurement for pressure on the drill bit, even though they are above a minimum threshold set for their respective measurements. In another example, in response to a determination that a measurement for torque on the bit corresponding to a depth of 3.0 meters is unavailable (step 210) each MWD data measurement for rate of penetration, revolution per minute, weight or force on the drill bit, pressure on the drill bit or torque on the drill bit corresponding to a depth of 3.0 meters is removed (step 208).
Whilst the process described with reference to
In some embodiments, interpolation 212, for example linear interpolation, is applied to the raw MWD data 102 modified by preceding pre-processing steps, which may include one or more of the removal of observations described with reference to steps 205 to 210 of
Another example cross-hole variable is a measure of distribution or dispersion or variation of a drilling variable, for example the standard deviation. For example the standard deviation of the MSE or APR across the collection of drilled holes may be a cross-hole variable. In one embodiment, the standard deviation includes a first, a second, a third, and a fourth standard deviation from a determined mean (in both directions). In another embodiment, the standard deviation includes a first, a second, a third, a fourth, and a fifth standard deviation from the mean. In other embodiments more than five or less than four groups may be used. The following description herein is made with reference to standard deviations. However, it will be appreciated that in other embodiments the dividing line between groups need not correspond to integer standard deviation intervals and that in still other embodiments a measure of variation other than standard deviation may be used as a basis for determining the demarcations between groups.
In some embodiments, the cross-hole variable is determined by a process that removes some measurements of the drilling variable from the determination. The removal may be by an iterative process that removes outliers in one or more iterative determinations of the drilling variable. For example, the process may include step 306, in which individual drilled holes that have a value for the relevant variable (e.g. MSE) that lies outside of a maximum or a minimum value or distance from the calculated cross-hole mean is removed from the data set. A variable that lies outside of a maximum or a minimum value from the mean may be viewed as an “outlier”. In some embodiments, any individual drilled hole with any outlier data may have its data removed from the data set for the purposes of determining the cross-hole variable. In other embodiments only the specific data that is identified as an outlier is removed, with all other data for that drill hole retained for use in determining the cross-hole variable. Removing the outliers prior to unsupervised learning being performed may provide a more accurate distribution of characteristic measures and rock hardness.
In some embodiments, a process to remove outliers includes using a box plot method. In some embodiments a process includes ordering, for an individual drilled hole the relevant variable (e.g. MSE) from smallest to largest and assigning them to quartiles calculated from the calculated mean determined at step 304. The quartiles may be graphically represented by a box plot with a maximum and minimum variability for each quartile being represented as a whisker extending from a respective box. Drilling variables located outside of the box-and-whisker plot may correspond to an outlier and may be removed, automatically or by manual selection. Divisions other than quartiles may be used in other embodiments.
After any outliers have been removed at step 306 in
In some embodiments process 306 of removing outliers is repeated after the process 308 of re-applying the statistical analysis techniques. Processes 306 and 308 may be iterated, for example until there are no longer outliers to remove, or only a threshold number or less of outliers are removed, or a certain number of iterations have been completed, which may be a fixed number.
At step 310, the drilling variable or variables of an individual drill hole (e.g. MSE at each observation depth) of the collection of drill holes is/are considered and their distribution compared to a cross-hole variable, to determine a characteristic measure. A characteristic measure of the drill hole is a measure indicating a relative value of the measured drilling variable(s) for an individual drill hole in comparison to corresponding cross-hole variable(s). As both the drilling variable measurements of an individual drill hole and the corresponding cross-hole variable have respective distributions, determining the relative value includes comparing the respective distributions, in particular determining a location or position of a distribution of the drilling variable for an individual drill hole with a distribution associated with the corresponding cross-hole variable.
Example characteristic measures indicating relative value include measures indicating distance from a measure of central tendency, for example distance from the mean. A simple example of a process to determine a relative value is to compare the mean of a drilling variable of an individual drill hole to the standard deviation for a cross hole variable determined for the same drilling variable. For instance, the process may comprise determining the mean of the MSE for a drill hole and determining as a characteristic measure how many standard deviations the mean of the MSE for that drill hole is from the mean of MSE's across a plurality of drill holes.
In other embodiments, a plurality of characteristic measures indicating relative value may be determined. For example, instead of determining a single mean for the MSE for a drill hole, a plurality of means may be determined, one for each of a plurality of depth ranges within the drill hole. For example, the mean MSE of MSE measured at each 0.1 m across each 1 metre interval may be determined. Characteristic measures of the drill hole are therefore the number of standard deviations from the cross-hole mean the mean determined for each 1 metre interval is. For a drilling hole with 10 metres of drilling variable measurements (e.g. after pre-processing, if any) there will be ten characteristic measures.
The characteristic measure may be discretised. For example the mean of the MSE for a drill hole or the mean of the MSE for a portion of a drill hole, may be determined to be in one of the groups (e.g. standard deviations), determined from steps 304 to 308, with the determined group representing a characteristic measure.
In some embodiments, the relative value of the measured drilling variable(s) for an individual drill hole in comparison to corresponding cross-hole variable(s) is a proportional value with respect to the discretised characteristic measure. For example, in some embodiments the comparison includes determining the proportion of, or a measure indicative of the proportion of, the drilling variable observations of the individual drill hole that falls within each group (e.g. standard deviation) of the cross-hole variable. The determination may be made for the drilling variable (e.g. MSE) for each individual observation (e.g. at each 0.1 m depth interval) or made with reference to a drilling variable determined for a group of observations. An example group of observations is the mean MSE across a 0.5 m depth interval.
By way of example, due to variations across a mine site, one drilling hole may have all of its drilling variable observations above the mean and within one standard deviation whereas another may have measurements distributed across two or more standard deviations. The proportion of measurements in each group represent characteristic measures of the drilled holes.
Step 310 is applied to drill holes in the collection of drill holes, up to all of the collection of drill holes.
At step 312, further statistical analysis of the drilling variable(s) of each drilled hole is performed to determine characteristic measure(s) for the drill hole. In some embodiments, a characteristic measure is based on one or more drilling variables across a plurality of depths of the drilled hole. For example a characteristic measure may be determined across substantially the entirety of the drilled hole, less any portions removed in pre-processing 104 or otherwise. Example characteristic measures of this category include a measure of central tendency such as an average, which may be the mean or median (or both). For the example drilling variable of MSE, a mean MSE and a median MSE of a drill hole may be determined characteristic measures for that drill hole. In some embodiments, the determined characteristic measures also or alternatively include one or more of: a maximum, a minimum, a standard deviation, a first quartile, a third quartile. Further additional or alternative measures include the measures explained in more detail herein of: a mean of increasing values, a mean of decreasing values, a ratio of increasing values to all of the values and/or a ratio of decreasing values to all of the values.
In some embodiments, when the number of drilling variable observations for a drilled hole is below a minimum threshold, the drilling variable observations and statistical properties calculated for the respective drilled hole are removed from the distribution determined in step 310 and/or step 312, at step 314. The removal process may occur prior to steps 310 and/or 312 in other embodiments.
Accordingly, in some embodiments, a collection or distribution of a plurality of characteristic measures for each of a plurality of drilled holes is generated 316.
In some embodiments, the drilling variable observations obtained for an individual hole 318 are sorted by depth in ascending order 320. In other embodiments, the drilling variable observations obtained for an individual hole 318 may be sorted by depth in descending order. It will be appreciated that the sorting operation need not rearrange any data, but may instead consider observations represented by the data in an order based on depth. For each depth in the hole, the difference between the drilling variable observation at that depth to a drilling variable observation recorded at an adjacent depth is determined at step 322.
At step 324, if the difference in the drilling variable observation is greater than 0, the drilling variable observation is associated with an indicator (for example, a numeral 1) indicating that the drilling variable observation is increasing with depth. If the difference in the drilling variable observation is not greater than 0, the drilling variable observation is associated with an indicator that does not indicate that the drilling variable observation is increasing with depth (for example, a numeral 0). In the example shown in Table 1, MSE measures corresponding to depths of 1.2-2 m are associated with the indicator “1” in the “mse_up_flag” column indicating that “mse” is increasing with depth. Further, the MSE measurement corresponding to a depth of 2.1 m is associated with the indicator “0” in the “mse_up_flag” column indicating that “mse” is not increasing with depth.
At step 326, if the difference in the drilling variable observation is less than 0, the drilling variable observation may be associated with an indicator (for example, a numeral 1) indicating that the drilling variable observation is decreasing with depth. If the difference in the drilling variable observation is not less than 0, the drilling variable observation may be associated with an indicator that does not indicate that the drilling variable observation is decreasing with depth (for example, a numeral 0). In the example shown in Table 1, the MSE measurement corresponding to a depth of 2.1 m is associated with the indicator “1” in the “mse_down_flag” column indicating that “mse” is decreasing with depth. MSE measures corresponding to depths of 1.2-2 m and 2.2 m are associated with the indicator “0” in the “mse_down_flag” column indicating that “mse” is not decreasing with depth.
While steps 324 and 326 are shown as parallel steps in
At step 328, an average of all the drilling variable observations indicated to be increasing, or decreasing, with depth from each of steps 324 and 326 are determined. In the example shown in Table 1, an average of the “mse” measures corresponding to depths 1.2-2 m and 2.2 m, which have been indicated as increasing, is determined and recorded in the “up_avg_mse” column as “18.7”. This is a determined characteristic measure.
At step 330, a total number of the drilling variable observation indicated as increasing, or decreasing, with depth from each of steps 324 and 326 are determined.
In the example shown in Table 1, the total number of “mse” measures indicated as increasing with depth for “Hole #1” is shown in the “tot_up_flag” column as “10”. This is another determined characteristic measure.
At step 332, a ratio of the total number of drilling variable observations indicated as increasing, or decreasing, with depth from each of steps 324 and 326 to the total sum of the drilling variable observations for the individual hole is determined. In the example shown in Table 1, the ratio of the total number of “mse” measures indicated as increasing with depth to the total sum of the mse measures for “Hole #1” is shown in the “up_ratio” column as “0.909090909”. This is another determined characteristic measure.
A plurality of characteristic measures are used in a machine learning process. The plurality of characteristic measures used in the machine learning process include at least one characteristic measure determined by comparison of one or more drilling variables of the drill hole with a related or the same drilling variable across a plurality of the drilled holes (i.e. a cross-hole variable) and at least one characteristic measure of the drilling hole without reference to a cross-hole variable.
In some embodiments, unsupervised learning is performed on the distribution of characteristic measures from step 316 of
In some embodiments, unsupervised learning is performed using a frequentist approach that uses probabilities of observed and unobserved data. In comparison to Bayesian approaches of unsupervised learning that use probabilities of data and probabilities of a hypothesis, frequentist approaches do not use or calculate the probability of the hypothesis and do not require construction of a prior. Frequentist approaches to unsupervised learning may provide improved predictions of rock hardness when geology within an area changes.
Each characteristic measure may then be assigned to a nearest centroid of a respective cluster at step 404. For each cluster, a mean of the characteristic measures corresponding to the respective cluster may be calculated and the centroid may be reassigned so that its location in the cluster corresponds to the calculated mean 406. At step 408, each characteristic measure may be then re-assigned to the re-assigned centroid of a respective cluster determined at step 406. As a result of performing step 408, the characteristic measures may appear to move from one cluster to another. Steps 402-408 may be repeated until each characteristic measure remains located in its respective cluster 410. In some embodiments, each of the clusters may correspond to MSE values that are substantially proportional to rock hardness, where the higher MSE values correspond to hard rock and lower MSE values correspond to soft rock. For example, the five clusters may correspond to a rock hardness of hard, medium, medium hard, medium soft or soft.
In some embodiments, principal component analysis 412 may be applied to the clusters derived from step 410 to derive a visualisation of the distribution of characteristic measures and rock hardness for each cluster 414. In one embodiment, the visualisation of the cluster distribution is a 2D visualisation as shown, for example, in
In the foregoing description, the characteristic measures for each drilled hole apply to the entirety of the drilled hole (e.g. mean of MSE for the hole). The output of the unsupervised learning therefore classifies the entirety of the drilled hole. In other embodiments, one or more (up to all) of the drilled holes may be segmented by depth, which characteristic measures determined for each segment. The output of unsupervised learning may therefore classify each segment, providing a three-dimensional rock type classification. The cross-hole variables used to determine the characteristic measures may be either specific to each segment or may be determined across all segments.
In some embodiments, the MWD sensors and positional sensors are in communication with the computing system 704 via network 706. As shown in
In the following description, reference is made to “modules”. This is intended to refer generally to a collection of processing functions that perform a function. It is not intended to refer to any particular structure of computer instructions or software or to any particular methodology by which the instructions have been developed.
In some embodiments, MWD data may be optionally be pre-processed by a pre-processing module 708. The pre-processing module is configured to remove undesirable data introduced while obtaining the MWD data at the hole as described with reference to
Imputation module 710 may replace unavailable measurements in the pre-processed MWD data, or raw MWD data, with measurements derived from the remaining MWD data available for the drilled hole or with a default value. The imputation module 710 may perform numerical or categorical imputation techniques.
Drilling variable module 712 is configured to receive the imputed MWD data to identify or determine at least one drilling variable at each depth in each of a plurality of drilled holes for use in determining at least one characteristic measure for each of the drilled holes. In some embodiments, the at least one drilling variable is MSE determined from Equation 1. In other embodiments, the at least one drilling variable is any one of: rate of penetration, revolution per minute, weight or force on the drill bit, pressure on the drill bit, or torque on the drill bit.
Analysis module 714 may apply statistical analysis techniques to the drilling variables 302 as described with reference to
Training module 716 may perform unsupervised learning on the distribution of characteristic measures of the drilled holes in the mining environment. The unsupervised learning organises the drilled holes into subsets (or clusters) according to their hardness. In one embodiment, the training module 716 applies clustering techniques to the distribution of characteristic measures as described with reference to
Visualisation module 718 may apply principal component analysis to the subsets (or clusters) to derive a visualisation of the distribution of characteristic measures and rock hardness for each cluster. The visualisation of the cluster distribution may be a 2D visualisation or a 3D visualisation.
MWD data 722 for an individual drill hole is received and used in the method 720. The MWD data may be previously captured data for the individual drill hole or data obtained while drilling the individual drill hole and includes one or more drilling variables affected by physical characteristics of the drilled rock. Example drilling variables include rate of penetration, revolution per minute, weight or force on the drill bit, pressure on the drill bit, torque on the drill bit, and drill bit size. In some embodiments all of these variables are utilised in the method 720. The MWD data is generated based on output from one or more sensors of the drilling apparatus.
The MWD data includes the depth in the hole when the measurement of the drilling variable was collected. The spatial location of the corresponding drill hole is also recorded. The spatial location may be identified by any appropriate measure, for example as an absolute position (e.g. co-ordinates such a latitude and longitude), as a relative position (e.g. relative to a reference point of the mining site) or a combination of both. The position may be identified based on measurements from one or more suitable position sensors, for example a global position system (GPS) and/or a gyroscope and/or a ranging system for determining the location of the drilling apparatus while the drilling variables are measured. The MWD data may be received as a contiguous block of data or as a separate blocks, for example from different sensors at the same or different times.
In some embodiments, the MWD data is pre-processed 724 to remove MWD data that has the potential to reduce inaccuracy in the estimation. Removed data may include one or more of data at the top and/or bottom of the drill hole and data that is an identifiable outlier. In some embodiments if the MWD data at a depth is identified as an outlier, then all MWD data for that hole at that depth is removed. One example of pre-processing the MWD data is described in further detail with reference to
In some embodiments, imputation techniques 726 are applied to the data from pre-processing 724. The imputation techniques applied at step 726 may be similar to those described in relation to step 106 of
In some embodiments pre-processing and/or imputation are not performed. For example, the raw MWD data may be used in step 728.
With reference to steps 728-730 in
At step 732, the plurality of charactertistic measures determined in step 730 are applied to a model of the mining environment obtained from unsupervised learning performed in step 112 of
At step 734, an estimate of rock hardness of the individual drill hole can be determined from the output of step 732. In some embodiments, an estimate of rock hardness of the individual drill hole may be determined by predicting the group of rock hardness that will apply to the individual hole using the model developed or trained from unsupervised learning as described above in reference to
In some embodiments, the at least one depth of the individual drill hole or the individual drill hole is added to the group of the model determined from unsupervised learning 112. In one example, the estimate of rock hardness for the individual drill hole and/or the estimates of the rock hardness at each depth of the individual drill hole may be added to rock hardness distribution model 114. Updating rock hardness distribution model 114 in response to estimate/s of rock hardness for individual drill holes output from step 734 may assist in reducing inaccuracies in identifying and classifying of rock types within the mining environment.
In some embodiments, the unsupervised learning 112 performed in method 100 may be re-performed in response to the at least one depth of the drill hole or the drill hole being added to the group of the model determined by unsupervised learning. For example, the unsupervised learning 112 performed in method 100 may be re-performed in response to estimate/s of rock hardness for individual drill holes being added to the rock hardness distribution model 114.
The system and methods described herein for automatically identifying and characterising rock from drilling data have been tested on data collected from benches of an existing open pit mine.
The distribution of rock hardness derived from the systems and methods described herein may provide information that can be used in the optimization of mine operations as well as mine planning and design. In one example, areas corresponding to hard and soft rock may be identified and used to optimize blast planning by improving the accuracy of calculating the quantity of explosives required. In another example, mine operations may be optimized including optimization of concentrator throughput, capacity optimized segregation, campaigning of different rock and optimized crushing, grinding and extraction of minerals.
In some embodiments an output from the unsupervised learning is provided by the computing system to one or more controllers of mine equipment for fully-autonomous or semi-autonomous operations. For example, a controller of autonomous vehicles for transporting extracted rock from a mine site may transport rock of different hardness to different locations. In another example, a controller of a concentrator may control operation of the concentrator based on the estimated rock hardness determined by the unsupervised learning. Similarly a controller of a crusher and/or a controller of a grinder may vary operation of the crusher/grinder based on the estimated rock hardness.
It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020904710 | Dec 2020 | AU | national |
| 2020904850 | Dec 2020 | AU | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/AU2021/051512 | 12/17/2021 | WO |